CN107286527A - A kind of Flame-retardant Wire and Cable Compounds and preparation method thereof - Google Patents

A kind of Flame-retardant Wire and Cable Compounds and preparation method thereof Download PDF

Info

Publication number
CN107286527A
CN107286527A CN201710649423.XA CN201710649423A CN107286527A CN 107286527 A CN107286527 A CN 107286527A CN 201710649423 A CN201710649423 A CN 201710649423A CN 107286527 A CN107286527 A CN 107286527A
Authority
CN
China
Prior art keywords
parts
flame
good
retardant
raw material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201710649423.XA
Other languages
Chinese (zh)
Inventor
殷世尧
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hefei Anli Electric Power Engineering Co Ltd
Original Assignee
Hefei Anli Electric Power Engineering Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hefei Anli Electric Power Engineering Co Ltd filed Critical Hefei Anli Electric Power Engineering Co Ltd
Priority to CN201710649423.XA priority Critical patent/CN107286527A/en
Publication of CN107286527A publication Critical patent/CN107286527A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08L27/06Homopolymers or copolymers of vinyl chloride
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • H01B3/443Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from vinylhalogenides or other halogenoethylenic compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2217Oxides; Hydroxides of metals of magnesium
    • C08K2003/2224Magnesium hydroxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2227Oxides; Hydroxides of metals of aluminium
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/38Boron-containing compounds
    • C08K2003/387Borates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Abstract

The present invention provides a kind of Flame-retardant Wire and Cable Compounds and preparation method thereof, is related to wire cable material field, Flame-retardant Wire and Cable Compounds include the raw material of following parts by weight:Polyvinyl chloride, dicyclopentadiene, GNA types neoprene, polyamide, ACM, Lauxite, octyl ester of epoxy fatty acid, barium stearate, bis-pentamethylenethiuram tetrasulfide, trimethylol-propane trimethacrylate, makrolon, starch ether, ceramic fibre, talcum powder, white fused alumina, borax 1, fire retardant, phenolic antioxidant, compatilizer, plasticizer and light stabilizer;Preparation method comprises the following steps:(1) raw material, (2) mixing granulation, (3) banburying, (4) mixing, (5) extruding, injection, shaping are weighed.The present invention, which solves existing electric wire, not to be possessed while having that good flame resistance, good toughness, heat endurance be good, heat distortion temperature is high concurrently and the problem of ageing resistance good these superperformances.

Description

A kind of Flame-retardant Wire and Cable Compounds and preparation method thereof
Technical field
The invention belongs to wire cable material field, and in particular to a kind of Flame-retardant Wire and Cable Compounds and preparation method thereof.
Background technology
Utilization recently as production and living electric wire is growing and popularizes, and the demand increase of electric wire is very It hurry up, and with expanding economy, the also more and more higher of the requirement to its material.
But, a large amount of smog and poisonous, corrosive gas discharged during existing electric wire burning are fire Middle hazards, hamper safe escape and the fire-fighting work of people in a fire, make lives and properties by heavy losses, simultaneously With the development of communication career, auto industry and computer industry, particularly aviation wire, line for cars, high temperature instrument cable, Many occasions such as oil drilling platform cable, have increasing need for using fire-retardant, thermal stability is good, heat distortion temperature is high, anti-ageing The good cable material of the property changed.
Polyvinyl chloride cable material is many component mixing materials that various compounding ingredients are added based on polyvinyl chloride resin.Due to it Mechanical performance is superior, against weather is good, have the advantages that excellent electrical insulation properties, handling ease and with low cost, therefore quilt It is widely used in insulation and the jacket material of electric wire.But CABLE MATERIALS in the market still has defect, some viscosity Excessive, some elongations are not high, so we are badly in need of improveing the material, and it is special in order to increase cable-flame retardant in the prior art Levy, add substantial amounts of inorganic anti-flaming material, cause the increase of cable integral hardness, or even outer fault rupture easily occur.
The content of the invention
Do not possess while having that good flame resistance, good toughness, heat endurance be good, thermal deformation concurrently to solve existing electric wire Temperature is high and the problem of ageing resistance good these superperformances, it is an object of the invention to provide a kind of Flame-retardant Wire and Cable Compounds and its Preparation method, obtained Flame-retardant Wire and Cable Compounds have that good flame resistance, good toughness, heat endurance be good, heat distortion temperature is high and anti- The good advantage of aging.
The invention provides following technical scheme:
A kind of Flame-retardant Wire and Cable Compounds, include the raw material of following parts by weight:110-130 parts of polyvinyl chloride, dicyclopentadiene 20-30 parts, 20-25 parts of GNA type neoprenes, 20-30 parts of polyamide, 15-25 parts of ACM, neoprene 16-20 parts, 10-14 parts of octyl ester of epoxy fatty acid, 5-9 parts of barium stearate, 0.3-0.7 parts of bis-pentamethylenethiuram tetrasulfide, 0.2-0.6 parts of trimethylol-propane trimethacrylate, 12-18 parts of makrolon, 7-9 parts of starch ether, ceramic fibre 10-20 Part, 8-12 parts of talcum powder, 8-14 parts of white fused alumina, 11-17 parts of borax, 0.4-1.2 parts of fire retardant, 0.7-1.5 parts of phenolic antioxidant, 0.5-1.1 parts of 0.9-2.1 parts of compatilizer, 0.4-1.4 parts of plasticizer and light stabilizer.
It with the addition of polyamide in raw material, polyamide has that nontoxic, light weight, high mechanical strength, wearability be good, resistance The advantage of the good, good toughness of combustion property and good impact resistance.
Lauxite is with the addition of in raw material, Lauxite has the advantages that high temperature resistant, nonflammable and good toughness.
Starch ether is with the addition of in raw material, starch ether has fast thickening ability and good lubricity.
It with the addition of ceramic fibre in raw material, ceramic fibre has that light weight, high temperature resistant, heat endurance be good, fire resistance is good and anti- The characteristics of drawing High anti bending strength.
It with the addition of makrolon in raw material, makrolon has the advantages that good flame resistance, wearability be good and good in oxidation resistance.
It with the addition of talcum powder in raw material, talcum powder has that lubricity is good, fire resistance is good, acid-resisting is good, good insulating and change Learn the stable advantage of property.
White fused alumina is with the addition of in raw material, white fused alumina has the characteristics of fire resistance is good.
Preferably, the raw material of following parts by weight is included:120 parts of polyvinyl chloride, 25 parts of dicyclopentadiene, GNA type neoprene rubbers 22.5 parts of glue, 25 parts of polyamide, 20 parts of ACM, 18 parts of neoprene, 12 parts of octyl ester of epoxy fatty acid, tristearin Sour 7 parts of barium, 0.5 part of bis-pentamethylenethiuram tetrasulfide, 0.4 part of trimethylol-propane trimethacrylate, makrolon 15 parts, 8 parts of starch ether, 15 parts of ceramic fibre, 10 parts of talcum powder, 11 parts of white fused alumina, 14 parts of borax, 0.8 part of fire retardant, phenols resist 0.8 part of 1.1 parts of oxygen agent, 1.5 parts of compatilizer, 0.9 part of plasticizer and light stabilizer.
Preferably, the fire retardant is nano-aluminum hydroxide, nano-sized magnesium hydroxide and microencapsulation polyphosphoric acid melamine One or both of borate thing mixed above, is favorably improved the fire resistance of Flame-retardant Wire and Cable Compounds.
Preferably, the phenolic antioxidant is 1,3,5- tri- (the 4- tert-butyl group -3- hydroxyls -2,6- dimethyl benzyls) -1, 3,5- triazines -2,4,6- (1H, 3H, 5H)-triketone, 2,2 '-methylene-bis--(4- ethyl -6- tert-butyl phenols), 2,2 '-methylene One kind in base-bis--(4- methyl-6-tert-butylphenols) and β-(4- hydroxyls -3,5- di-tert-butyl-phenyl) positive octadecyl ester of propionic acid Or two or more mixtures, it can delay or suppress the oxidation course of Flame-retardant Wire and Cable Compounds prepared, so that extending it uses the longevity Life.
Preferably, the compatilizer is that maleic anhydride is grafted compatilizer, by intermolecular bonding force, promotes incompatible Two kinds of polymer is combined together, and then reaches the purpose of stabilized blends.
Preferably, the plasticizer is dibutyl phthalate, diisobutyl phthalate, phthalic acid diformazan One or both of ester and diethyl phthalate thing mixed above so that the plasticizing effect of the Flame-retardant Wire and Cable Compounds of preparation Fruit strengthens, and also strengthens its pliability, is more prone to processing.
Preferably, the light stabilizer be three (1,2,2,6,6- pentamethyl -4- piperidyls) phosphite esters, decanedioic acid it is double - One kind in 2,2,6,6- tetramethyl piperidine alcohol esters and double -1- decane epoxides -2,2,6,6- tetramethyl piperidine -4- alcohol sebacates Or two or more mixtures, the light stabilizer can make high molecular polymer under the radiation of light, can prevent or slow down photochemistry Reaction, postpones the process of light aging, so as to reach the purpose of extension Flame-retardant Wire and Cable Compounds service life.
A kind of preparation method of Flame-retardant Wire and Cable Compounds, comprises the following steps:
(1) raw material is weighed according to the parts by weight of Flame-retardant Wire and Cable Compounds raw material;
(2) by polyvinyl chloride, dicyclopentadiene, GNA types neoprene, polyamide, ACM and neoprene Rubber mix uniformly obtains major ingredient, and major ingredient is placed in single screw extrusion machine and is blended, and granulation obtains base resin;
(3) open banbury and be preheated to 52-55 DEG C, then add base resin obtained by step (2) and carry out banburying, banburying Time is 3-5min, produces compound A;
(4) octyl ester of epoxy fatty acid, barium stearate, makrolon, starch ether, ceramics are added into the compound A of preparation Fiber, talcum powder, white fused alumina, borax, fire retardant, phenolic antioxidant, compatilizer, plasticizer and light stabilizer, rotating speed is 1000r/min stirs 3-4min, is well mixed, produces compound B;
(5) compound B obtained by step (4) is heated to 105-110 DEG C, adds bis-pentamethylenethiuram tetrasulfide and three TRIM kneads 2-3min, is squeezed into molten condition subsequently into double screw extruder, treats batch mixing It is expressed into completely after melting in injection machine, in 300 DEG C of injection moldings.
The beneficial effects of the invention are as follows:
1st, the present invention solve existing electric wire do not possess and meanwhile have concurrently good flame resistance, good toughness, heat endurance it is good, The problem of heat distortion temperature height and these good superperformances of ageing resistance.
2nd, with the addition of polyamide in raw material of the invention, polyamide have nontoxic, light weight, high mechanical strength, Wearability is good, the advantage of good flame resistance, good toughness and good impact resistance.
3rd, it with the addition of Lauxite in raw material of the invention, Lauxite has high temperature resistant, nonflammable and good toughness excellent Point.
4th, starch ether is with the addition of in raw material of the invention, starch ether has fast thickening ability and good lubricity.
5th, ceramic fibre is with the addition of in raw material of the invention, ceramic fibre has light weight, high temperature resistant, heat endurance good, resistance to Fire is good and the characteristics of tension High anti bending strength.
6th, makrolon is with the addition of in raw material of the invention, makrolon has good flame resistance, wearability good and anti-oxidant The good advantage of property.
7th, it with the addition of talcum powder in raw material of the invention, talcum powder has that lubricity is good, fire resistance is good, acid-resisting is good, exhausted The advantage that edge is good and chemical property is stable.
8th, white fused alumina is with the addition of in raw material of the invention, white fused alumina has the characteristics of fire resistance is good.
9th, heretofore described fire retardant is nano-aluminum hydroxide, nano-sized magnesium hydroxide and microencapsulation polyphosphoric acid melamine One or both of amine borate thing mixed above, is favorably improved the fire resistance of Flame-retardant Wire and Cable Compounds.
10th, heretofore described phenolic antioxidant is 1,3,5- tri- (the 4- tert-butyl group -3- hydroxyl -2,6- dimethyl benzene first Base) -1,3,5-triazines -2,4,6- (1H, 3H, 5H)-triketone, 2,2 '-methylene-bis--(4- ethyl -6- tert-butyl phenols), 2, In 2 '-methylene-bis--(4- methyl-6-tert-butylphenols) and β-(4- hydroxyls -3,5- di-tert-butyl-phenyl) positive octadecyl ester of propionic acid One or more kinds of mixtures, can delay or suppress prepare Flame-retardant Wire and Cable Compounds oxidation course, so as to extend it Service life.
11st, heretofore described compatilizer is that maleic anhydride is grafted compatilizer, by intermolecular bonding force, promotes not phase The two kinds of polymer of appearance is combined together, and then reaches the purpose of stabilized blends.
12nd, heretofore described plasticizer is dibutyl phthalate, diisobutyl phthalate, phthalic acid One or both of dimethyl ester and diethyl phthalate thing mixed above so that the modeling of the Flame-retardant Wire and Cable Compounds of preparation Change effect enhancing, also strengthen its pliability, be more prone to processing.
13rd, heretofore described light stabilizer is three (1,2,2,6,6- pentamethyl -4- piperidyls) phosphite esters, decanedioic acid Double -2,2,6,6- tetramethyl piperidine alcohol esters and double -1- decane epoxides -2,2, in 6,6- tetramethyl piperidine -4- alcohol sebacates One or more kinds of mixtures, the light stabilizer can make high molecular polymer under the radiation of light, can prevent or slow down light Chemical reaction, postpones the process of light aging, so as to reach the purpose of extension Flame-retardant Wire and Cable Compounds service life.
Embodiment
Embodiment 1
A kind of Flame-retardant Wire and Cable Compounds, include the raw material of following parts by weight:120 parts of polyvinyl chloride, 25 parts of dicyclopentadiene, 22.5 parts of GNA types neoprene, 25 parts of polyamide, 20 parts of ACM, 18 parts of neoprene, epoxidised fatty are misery 12 parts of ester, 7 parts of barium stearate, 0.5 part of bis-pentamethylenethiuram tetrasulfide, trimethylol-propane trimethacrylate 0.4 Part, 15 parts of makrolon, 8 parts of starch ether, 15 parts of ceramic fibre, 10 parts of talcum powder, 11 parts of white fused alumina, 14 parts of borax, fire retardant 0.8 part of 0.8 part, 1.1 parts of phenolic antioxidant, 1.5 parts of compatilizer, 0.9 part of plasticizer and light stabilizer.
It with the addition of polyamide in raw material, polyamide has that nontoxic, light weight, high mechanical strength, wearability be good, resistance The advantage of the good, good toughness of combustion property and good impact resistance.
Lauxite is with the addition of in raw material, Lauxite has the advantages that high temperature resistant, nonflammable and good toughness.
Starch ether is with the addition of in raw material, starch ether has fast thickening ability and good lubricity.
It with the addition of ceramic fibre in raw material, ceramic fibre has that light weight, high temperature resistant, heat endurance be good, fire resistance is good and anti- The characteristics of drawing High anti bending strength.
It with the addition of makrolon in raw material, makrolon has the advantages that good flame resistance, wearability be good and good in oxidation resistance.
It with the addition of talcum powder in raw material, talcum powder has that lubricity is good, fire resistance is good, acid-resisting is good, good insulating and change Learn the stable advantage of property.
White fused alumina is with the addition of in raw material, white fused alumina has the characteristics of fire resistance is good.
Fire retardant is nano-aluminum hydroxide, is favorably improved the fire resistance of Flame-retardant Wire and Cable Compounds.
Phenolic antioxidant is 2,2 '-methylene-bis--(4- ethyl -6- tert-butyl phenols), can delay or suppress the resistance prepared The oxidation course of wire cable material is fired, so as to extend its service life.
Compatilizer is that maleic anhydride is grafted compatilizer, by intermolecular bonding force, promotes incompatible two kinds of polymer It is combined together, and then reaches the purpose of stabilized blends.
Plasticizer is dibutyl phthalate so that the plasticizing effect enhancing of the Flame-retardant Wire and Cable Compounds of preparation, is also made Its pliability strengthens, and is more prone to processing.
Light stabilizer is three (1,2,2,6,6- pentamethyl -4- piperidyls) phosphite esters, and the light stabilizer can make high score Sub- polymer can prevent under the radiation of light or slow down photochemical reaction, postpone the process of light aging, so as to reach that extension is fire-retardant The purpose of wire cable material service life.
A kind of preparation method of Flame-retardant Wire and Cable Compounds, comprises the following steps:
(1) raw material is weighed according to the parts by weight of Flame-retardant Wire and Cable Compounds raw material;
(2) by polyvinyl chloride, dicyclopentadiene, GNA types neoprene, polyamide, ACM and neoprene Rubber mix uniformly obtains major ingredient, and major ingredient is placed in single screw extrusion machine and is blended, and granulation obtains base resin;
(3) open banbury and be preheated to 52-55 DEG C, then add base resin obtained by step (2) and carry out banburying, banburying Time is 3-5min, produces compound A;
(4) octyl ester of epoxy fatty acid, barium stearate, makrolon, starch ether, ceramics are added into the compound A of preparation Fiber, talcum powder, white fused alumina, borax, fire retardant, phenolic antioxidant, compatilizer, plasticizer and light stabilizer, rotating speed is 1000r/min stirs 3-4min, is well mixed, produces compound B;
(5) compound B obtained by step (4) is heated to 105-110 DEG C, adds bis-pentamethylenethiuram tetrasulfide and three TRIM kneads 2-3min, is squeezed into molten condition subsequently into double screw extruder, treats batch mixing It is expressed into completely after melting in injection machine, in 300 DEG C of injection moldings.
Embodiment 2
A kind of Flame-retardant Wire and Cable Compounds, include the raw material of following parts by weight:110 parts of polyvinyl chloride, 20 parts of dicyclopentadiene, 20 parts of GNA types neoprene, 20 parts of polyamide, 15 parts of ACM, 16 parts of neoprene, octyl ester of epoxy fatty acid 10 parts, 5 parts of barium stearate, 0.3 part of bis-pentamethylenethiuram tetrasulfide, 0.2 part of trimethylol-propane trimethacrylate, 12 parts of makrolon, 7 parts of starch ether, 10 parts of ceramic fibre, 8 parts of talcum powder, 8 parts of white fused alumina, 11 parts of borax, 0.4 part of fire retardant, 0.5 part of 0.7 part of phenolic antioxidant, 0.9 part of compatilizer, 0.4 part of plasticizer and light stabilizer.
It with the addition of polyamide in raw material, polyamide has that nontoxic, light weight, high mechanical strength, wearability be good, resistance The advantage of the good, good toughness of combustion property and good impact resistance.
Lauxite is with the addition of in raw material, Lauxite has the advantages that high temperature resistant, nonflammable and good toughness.
Starch ether is with the addition of in raw material, starch ether has fast thickening ability and good lubricity.
It with the addition of ceramic fibre in raw material, ceramic fibre has that light weight, high temperature resistant, heat endurance be good, fire resistance is good and anti- The characteristics of drawing High anti bending strength.
It with the addition of makrolon in raw material, makrolon has the advantages that good flame resistance, wearability be good and good in oxidation resistance.
It with the addition of talcum powder in raw material, talcum powder has that lubricity is good, fire resistance is good, acid-resisting is good, good insulating and change Learn the stable advantage of property.
White fused alumina is with the addition of in raw material, white fused alumina has the characteristics of fire resistance is good.
Fire retardant is nano-sized magnesium hydroxide, is favorably improved the fire resistance of Flame-retardant Wire and Cable Compounds.
Phenolic antioxidant is more than one or both of β-(4- hydroxyls -3,5- di-tert-butyl-phenyl) positive octadecyl ester of propionic acid Mixture, can delay or suppress the oxidation course of Flame-retardant Wire and Cable Compounds prepared, so as to extend its service life.
Compatilizer is that maleic anhydride is grafted compatilizer, by intermolecular bonding force, promotes incompatible two kinds of polymer It is combined together, and then reaches the purpose of stabilized blends.
Plasticizer is diisobutyl phthalate so that the plasticizing effect enhancing of the Flame-retardant Wire and Cable Compounds of preparation, also Strengthen its pliability, be more prone to processing.
Light stabilizer is double -2,2,6, the 6- tetramethyl piperidine alcohol esters of decanedioic acid, and the light stabilizer can make high molecular polymerization Thing can prevent under the radiation of light or slow down photochemical reaction, postpone the process of light aging, so as to reach extension fire-resistant wire electricity The purpose of cable material service life.
A kind of preparation method of Flame-retardant Wire and Cable Compounds, comprises the following steps:
(1) raw material is weighed according to the parts by weight of Flame-retardant Wire and Cable Compounds raw material;
(2) by polyvinyl chloride, dicyclopentadiene, GNA types neoprene, polyamide, ACM and neoprene Rubber mix uniformly obtains major ingredient, and major ingredient is placed in single screw extrusion machine and is blended, and granulation obtains base resin;
(3) open banbury and be preheated to 52-55 DEG C, then add base resin obtained by step (2) and carry out banburying, banburying Time is 3-5min, produces compound A;
(4) octyl ester of epoxy fatty acid, barium stearate, makrolon, starch ether, ceramics are added into the compound A of preparation Fiber, talcum powder, white fused alumina, borax, fire retardant, phenolic antioxidant, compatilizer, plasticizer and light stabilizer, rotating speed is 1000r/min stirs 3-4min, is well mixed, produces compound B;
(5) compound B obtained by step (4) is heated to 105-110 DEG C, adds bis-pentamethylenethiuram tetrasulfide and three TRIM kneads 2-3min, is squeezed into molten condition subsequently into double screw extruder, treats batch mixing It is expressed into completely after melting in injection machine, in 300 DEG C of injection moldings.
Embodiment 3
A kind of Flame-retardant Wire and Cable Compounds, include the raw material of following parts by weight:130 parts of polyvinyl chloride, 30 parts of dicyclopentadiene, 25 parts of GNA types neoprene, 30 parts of polyamide, 25 parts of ACM, 20 parts of neoprene, octyl ester of epoxy fatty acid 14 parts, 9 parts of barium stearate, 0.7 part of bis-pentamethylenethiuram tetrasulfide, 0.6 part of trimethylol-propane trimethacrylate, 18 parts of makrolon, 9 parts of starch ether, 20 parts of ceramic fibre, 12 parts of talcum powder, 14 parts of white fused alumina, 17 parts of borax, fire retardant 1.2 Part, 1.5 parts of phenolic antioxidant, 2.1 parts of compatilizer, 1.4 parts of plasticizer and 1.1 parts of light stabilizer.
It with the addition of polyamide in raw material, polyamide has that nontoxic, light weight, high mechanical strength, wearability be good, resistance The advantage of the good, good toughness of combustion property and good impact resistance.
Lauxite is with the addition of in raw material, Lauxite has the advantages that high temperature resistant, nonflammable and good toughness.
Starch ether is with the addition of in raw material, starch ether has fast thickening ability and good lubricity.
It with the addition of ceramic fibre in raw material, ceramic fibre has that light weight, high temperature resistant, heat endurance be good, fire resistance is good and anti- The characteristics of drawing High anti bending strength.
It with the addition of makrolon in raw material, makrolon has the advantages that good flame resistance, wearability be good and good in oxidation resistance.
It with the addition of talcum powder in raw material, talcum powder has that lubricity is good, fire resistance is good, acid-resisting is good, good insulating and change Learn the stable advantage of property.
White fused alumina is with the addition of in raw material, white fused alumina has the characteristics of fire resistance is good.
Fire retardant is the mixing of nano-aluminum hydroxide, nano-aluminum hydroxide and microencapsulation polyphosphoric acid melamine borate Thing, is favorably improved the fire resistance of Flame-retardant Wire and Cable Compounds.
Phenolic antioxidant is 1,3,5- tri- (the 4- tert-butyl group -3- hydroxyls -2,6- dimethyl benzyl) -1,3,5-triazines -2, 4,6- (1H, 3H, 5H)-triketones, 2,2 '-methylene-bis--(4- ethyl -6- tert-butyl phenols), 2,2 '-methylene-bis--(4- first Base -6- tert-butyl phenols) and β-(4- hydroxyls -3,5- di-tert-butyl-phenyl) positive octadecyl ester of propionic acid mixture, can delay or press down The oxidation course of the Flame-retardant Wire and Cable Compounds prepared, so as to extend its service life.
Compatilizer is that maleic anhydride is grafted compatilizer, by intermolecular bonding force, promotes incompatible two kinds of polymer It is combined together, and then reaches the purpose of stabilized blends.
Plasticizer is dibutyl phthalate, diisobutyl phthalate, repefral and adjacent benzene two The mixture of formic acid diethylester so that the plasticizing effect enhancing of the Flame-retardant Wire and Cable Compounds of preparation, also strengthens its pliability, more Plus be easily worked.
Light stabilizer is three (1,2,2,6,6- pentamethyl -4- piperidyls) phosphite esters, decanedioic acid double -2,2,6,6- tetramethyls Phenylpiperidines alcohol ester and double -1- decane epoxides -2,2, the mixture of 6,6- tetramethyl piperidine -4- alcohol sebacates, the light stabilizer High molecular polymer can be made under the radiation of light, can prevent or slow down photochemical reaction, postpone the process of light aging, so as to reach To the purpose of extension Flame-retardant Wire and Cable Compounds service life.
A kind of preparation method of Flame-retardant Wire and Cable Compounds, comprises the following steps:
(1) raw material is weighed according to the parts by weight of Flame-retardant Wire and Cable Compounds raw material;
(2) by polyvinyl chloride, dicyclopentadiene, GNA types neoprene, polyamide, ACM and neoprene Rubber mix uniformly obtains major ingredient, and major ingredient is placed in single screw extrusion machine and is blended, and granulation obtains base resin;
(3) open banbury and be preheated to 52-55 DEG C, then add base resin obtained by step (2) and carry out banburying, banburying Time is 3-5min, produces compound A;
(4) octyl ester of epoxy fatty acid, barium stearate, makrolon, starch ether, ceramics are added into the compound A of preparation Fiber, talcum powder, white fused alumina, borax, fire retardant, phenolic antioxidant, compatilizer, plasticizer and light stabilizer, rotating speed is 1000r/min stirs 3-4min, is well mixed, produces compound B;
(5) compound B obtained by step (4) is heated to 105-110 DEG C, adds bis-pentamethylenethiuram tetrasulfide and three TRIM kneads 2-3min, is squeezed into molten condition subsequently into double screw extruder, treats batch mixing It is expressed into completely after melting in injection machine, in 300 DEG C of injection moldings.
Comparative example 1
A kind of wire cable material, includes the raw material of following parts by weight:115 parts of polyvinyl chloride, 25 parts of dicyclopentadiene, GNA 22.5 parts of type neoprene, 12.5 parts of octyl ester of epoxy fatty acid, 6 parts of barium stearate, 3.5 parts of aluminium hydroxide, tetra-sulfurized pair five are sub- 1.5 parts of 0.4 part of methyl thiuram, 0.3 part of trimethylol-propane trimethacrylate, 1.5 parts of fire retardant and antioxidant.
A kind of preparation method of wire cable material, comprises the following steps:
(1) raw material is weighed according to the parts by weight of wire cable material raw material;
(2) polyvinyl chloride, dicyclopentadiene and GNA types neoprene are well mixed and obtain major ingredient, major ingredient is placed in list It is blended in screw extruder, granulation obtains base resin;
(3) open banbury and be preheated to 50-55 DEG C, then add base resin obtained by step (2) and carry out banburying, banburying Time is 3-4min, produces compound A;
(4) octyl ester of epoxy fatty acid, barium stearate, aluminium hydroxide, fire retardant and antioxygen are added into the compound A of preparation Agent, rotating speed is that 1000r/min stirs 3-4min, is well mixed, produces compound B;
(5) compound B obtained by step (4) is heated to 105-110 DEG C, adds bis-pentamethylenethiuram tetrasulfide and three TRIM kneads 2-3min, is squeezed into molten condition subsequently into double screw extruder, treats batch mixing It is expressed into completely after melting in injection machine, in 300 DEG C of injection moldings.
By electric wire made from Flame-retardant Wire and Cable Compounds made from embodiment 1, embodiment 2 and embodiment 3 and comparative example 1 Material carries out performance test, and test result is as shown in table 1:
From the data of table 1 compare as can be seen that it is an advantage of the invention that:
1st, a kind of Flame-retardant Wire and Cable Compounds and preparation method thereof, from the tensile strength measured as can be seen that embodiment 1-3 Tensile strength is above comparative example 1, illustrates that the tensile strength of Flame-retardant Wire and Cable Compounds of the present invention is high.
2nd, a kind of Flame-retardant Wire and Cable Compounds and preparation method thereof, from the elongation at break measured as can be seen that embodiment 1-3 Elongation at break be above comparative example 1, illustrate the good toughness of Flame-retardant Wire and Cable Compounds of the present invention.
3rd, a kind of Flame-retardant Wire and Cable Compounds and preparation method thereof, from the heat distortion temperature measured as can be seen that embodiment 1-3 Heat distortion temperature be above comparative example 1, illustrate that the heat distortion temperature of Flame-retardant Wire and Cable Compounds of the present invention is high.
4th, a kind of Flame-retardant Wire and Cable Compounds and preparation method thereof, from the heat-stable time measured as can be seen that embodiment 1-3 Heat-stable time be above comparative example 1, illustrate that the heat endurance of Flame-retardant Wire and Cable Compounds of the present invention is good.
5th, a kind of Flame-retardant Wire and Cable Compounds and preparation method thereof, from the oxygen index (OI) measured as can be seen that embodiment 1-3 oxygen Index is above comparative example 1, illustrates the good flame resistance of Flame-retardant Wire and Cable Compounds of the present invention.
6th, a kind of Flame-retardant Wire and Cable Compounds and preparation method thereof, from the aging coefficient measured as can be seen that embodiment 1-3 Aging coefficient is above comparative example 1, illustrates that the ageing resistance of Flame-retardant Wire and Cable Compounds of the present invention is good.
7th, a kind of Flame-retardant Wire and Cable Compounds and preparation method thereof, implementation is can be seen that from the data of each index measured Example 1 is superior to embodiment 2, embodiment 3 and comparative example 1, illustrates composition of raw materials and the preparation side of Flame-retardant Wire and Cable Compounds of the present invention The reasonability of method.
The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the invention, although with reference to foregoing reality Apply example the present invention is described in detail, for those skilled in the art, it still can be to foregoing each implementation Technical scheme described in example is modified, or equivalent substitution, all essences in the present invention are carried out to which part technical characteristic God is with principle, and any modification, equivalent substitution and improvements made etc. should be included in the scope of the protection.

Claims (8)

1. a kind of Flame-retardant Wire and Cable Compounds, it is characterised in that include the raw material of following parts by weight:It is 110-130 parts of polyvinyl chloride, double 20-30 parts of cyclopentadiene, 20-25 parts of GNA type neoprenes, 20-30 parts of polyamide, 15-25 parts of ACM, urea 16-20 parts of urea formaldehyde, 10-14 parts of octyl ester of epoxy fatty acid, 5-9 parts of barium stearate, bis-pentamethylenethiuram tetrasulfide 0.3- 0.7 part, 0.2-0.6 parts of trimethylol-propane trimethacrylate, 12-18 parts of makrolon, 7-9 parts of starch ether, ceramics it is fine 10-20 parts of dimension, 8-12 parts of talcum powder, 8-14 parts of white fused alumina, 11-17 parts of borax, 0.4-1.2 parts of fire retardant, phenolic antioxidant 0.5-1.1 parts of 0.7-1.5 parts, 0.9-2.1 parts of compatilizer, 0.4-1.4 parts of plasticizer and light stabilizer.
2. Flame-retardant Wire and Cable Compounds according to claim 1, it is characterised in that include the raw material of following parts by weight:Polychlorostyrene 120 parts of ethene, 25 parts of dicyclopentadiene, 22.5 parts of GNA types neoprene, 25 parts of polyamide, 20 parts of ACM, 18 parts of Lauxite, 12 parts of octyl ester of epoxy fatty acid, 7 parts of barium stearate, 0.5 part of bis-pentamethylenethiuram tetrasulfide, three hydroxyls It is 0.4 part of trimethacrylate, 15 parts of makrolon, 8 parts of starch ether, 15 parts of ceramic fibre, 10 parts of talcum powder, white 11 parts of corundum, 14 parts of borax, 0.8 part of fire retardant, 1.1 parts of phenolic antioxidant, 1.5 parts of compatilizer, 0.9 part of plasticizer and light are stable 0.8 part of agent.
3. Flame-retardant Wire and Cable Compounds according to claim 1, it is characterised in that:The fire retardant be nano-aluminum hydroxide, One or both of nano-sized magnesium hydroxide and microencapsulation polyphosphoric acid melamine borate thing mixed above.
4. Flame-retardant Wire and Cable Compounds according to claim 1, it is characterised in that:The phenolic antioxidant is 1,3,5- tri- (the 4- tert-butyl group -3- hydroxyls -2,6- dimethyl benzyl) -1,3,5-triazines -2,4,6- (1H, 3H, 5H)-triketone, 2,2 '-methylene Base-bis--(4- ethyl -6- tert-butyl phenols), 2,2 '-methylene-bis--(4- methyl-6-tert-butylphenols) and β-(4- hydroxyls - 3,5- di-tert-butyl-phenyls) one or both of the positive octadecyl ester of propionic acid thing mixed above.
5. Flame-retardant Wire and Cable Compounds according to claim 1, it is characterised in that:The compatilizer is maleic anhydride graft phase Hold agent.
6. Flame-retardant Wire and Cable Compounds according to claim 1, it is characterised in that:The plasticizer is the fourth of phthalic acid two It is more than one or both of ester, diisobutyl phthalate, repefral and diethyl phthalate mixed Compound.
7. Flame-retardant Wire and Cable Compounds according to claim 1, it is characterised in that:The light stabilizer be three (1,2,2,6, 6- pentamethyl -4- piperidyls) phosphite ester, double -2,2,6, the 6- tetramethyl piperidine alcohol esters of decanedioic acid and double -1- decane epoxide -2, One or both of 2,6,6- tetramethyl piperidine -4- alcohol sebacates thing mixed above.
8. a kind of preparation method of Flame-retardant Wire and Cable Compounds as described in claim 1-7 any one, it is characterised in that bag Include following steps:
(1) raw material is weighed according to the parts by weight of Flame-retardant Wire and Cable Compounds raw material;
(2) by polyvinyl chloride, dicyclopentadiene, GNA types neoprene, polyamide, ACM and Lauxite It is well mixed to obtain major ingredient, major ingredient is placed in single screw extrusion machine and is blended, granulation obtains base resin;
(3) open banbury and be preheated to 52-55 DEG C, then add base resin obtained by step (2) and carry out banburying, mixing time For 3-5min, compound A is produced;
(4) into the compound A of preparation add octyl ester of epoxy fatty acid, barium stearate, makrolon, starch ether, ceramic fibre, Talcum powder, white fused alumina, borax, fire retardant, phenolic antioxidant, compatilizer, plasticizer and light stabilizer, rotating speed are 1000r/min 3-4min is stirred, is well mixed, produces compound B;
(5) compound B obtained by step (4) is heated to 105-110 DEG C, adds bis-pentamethylenethiuram tetrasulfide and three hydroxyl first Base propane trimethyl acrylic ester kneads 2-3min, is squeezed into molten condition subsequently into double screw extruder, treats that batch mixing is complete It is expressed into after melting in injection machine, in 300 DEG C of injection moldings.
CN201710649423.XA 2017-08-02 2017-08-02 A kind of Flame-retardant Wire and Cable Compounds and preparation method thereof Withdrawn CN107286527A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710649423.XA CN107286527A (en) 2017-08-02 2017-08-02 A kind of Flame-retardant Wire and Cable Compounds and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710649423.XA CN107286527A (en) 2017-08-02 2017-08-02 A kind of Flame-retardant Wire and Cable Compounds and preparation method thereof

Publications (1)

Publication Number Publication Date
CN107286527A true CN107286527A (en) 2017-10-24

Family

ID=60104127

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710649423.XA Withdrawn CN107286527A (en) 2017-08-02 2017-08-02 A kind of Flame-retardant Wire and Cable Compounds and preparation method thereof

Country Status (1)

Country Link
CN (1) CN107286527A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117143367A (en) * 2023-09-20 2023-12-01 揭阳市华瑞工贸有限公司 Preparation method of high-temperature-resistant PVC material

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104151746A (en) * 2014-08-12 2014-11-19 国家电网公司 environment-friendly fire-retardant insulation material and application thereof in electric cables
CN105968636A (en) * 2016-06-02 2016-09-28 陈昌 Environmentally friendly material for cable jacket and preparation method thereof
CN106084559A (en) * 2016-06-28 2016-11-09 华蓥市高科德电子科技有限公司 Multi-action computer sets cable in stock

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104151746A (en) * 2014-08-12 2014-11-19 国家电网公司 environment-friendly fire-retardant insulation material and application thereof in electric cables
CN105968636A (en) * 2016-06-02 2016-09-28 陈昌 Environmentally friendly material for cable jacket and preparation method thereof
CN106084559A (en) * 2016-06-28 2016-11-09 华蓥市高科德电子科技有限公司 Multi-action computer sets cable in stock

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117143367A (en) * 2023-09-20 2023-12-01 揭阳市华瑞工贸有限公司 Preparation method of high-temperature-resistant PVC material

Similar Documents

Publication Publication Date Title
CN103275385B (en) Nuclear power Halogen-free low-smoke flame-retardant cable sheath material and preparation method thereof
CN102585378B (en) High heat resistant glass fiber enhanced halogen-free flame retardant polypropylene and preparation method thereof
CN108239394B (en) Light halogen-free flame-retardant reinforced polyamide composition and preparation method thereof
CN105385065B (en) A kind of polyvinyl chloride/polyurethane alloys cable material and preparation method thereof
CN106905674B (en) A kind of Flame-retardant PET and PC composite material and preparation method
CN106589604A (en) Basalt fiber-reinforced high-weather-resistance PP composite and preparation method thereof
CN106432863A (en) Anticrack low smoke antiflame coupling polyolefin cable material and preparation method thereof
CN107418119A (en) A kind of fire-retardant power electric meter sheathing material and preparation method thereof
CN110885509A (en) Low-temperature soft polyvinyl chloride elastomer cable material for charging pile cable
CN108148288A (en) A kind of cable jacket material and preparation method thereof
CN112694708A (en) Environment-friendly modified ABS (acrylonitrile butadiene styrene) composite plastic and preparation method thereof
CN104725797B (en) Method for preparing flame-retardant plastic composite material
CN110698851B (en) High-toughness spraying-free polyamide 11 material and preparation method thereof
CN102040810A (en) Polybutylece terephthalate (PBT) engineering plastics as well as preparation method and application thereof
CN107141659A (en) Polyvinyl chloride heat-resistant fireproof composite material and preparation method thereof
CN107286527A (en) A kind of Flame-retardant Wire and Cable Compounds and preparation method thereof
CN110698848A (en) High-toughness spray-free polyamide 66/6 material and preparation method thereof
CN104151746A (en) environment-friendly fire-retardant insulation material and application thereof in electric cables
CN110551390B (en) High-toughness spraying-free polyamide 6 material and preparation method thereof
CN110669334B (en) High-toughness spraying-free polyamide 66 material and preparation method thereof
CN107254116A (en) A kind of Flame-retardant Wire and Cable Compounds being used in power engineering and preparation method thereof
CN107245207A (en) A kind of uvioresistant suitcase is material modified and preparation method thereof with PVC
CN110229405B (en) Preparation method of aluminum hydroxide surface modification synergistic halogen-free flame-retardant high-toughness cable sheath material
CN104262976A (en) Air tightness improver as well as preparation method and application thereof
CN109280295A (en) A kind of fire prevention, anti-aging wire cable material and preparation method thereof

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WW01 Invention patent application withdrawn after publication
WW01 Invention patent application withdrawn after publication

Application publication date: 20171024