Pneumatic sample feeding machine
Technical Field
The invention relates to a sample feeder, in particular to a pneumatic sample feeder with a secondary air supplementing function.
Technical Field
The pneumatic sample feeder is a conveying device which makes samples run according to a specified route by means of the energy of gas in a pipeline, and is widely applied to industries such as metallurgy, materials, energy sources, chemical industry and the like. The conventional pneumatic sample feeder generally uses compressed air as a power source to convey a warhead filled with a sample from one end of a pipeline to the other end, so as to complete sample feeding. However, in the conveying process, the warhead is often stopped in the pipeline due to the overweight of the sample, or the warhead is not screwed and loosened and is blocked between the conveying pipelines, so that the sample conveying machine cannot continue to work, and even the sample conveying pipeline needs to be cut open to take out the warhead blocked in the sample conveying pipeline in severe cases.
Disclosure of Invention
The invention aims to: in order to overcome the defects of the prior art, the invention provides the pneumatic sample feeder with the secondary air supplementing function, and the pneumatic sample feeder can effectively prevent the conveyed warhead from stagnating and blocking in a pipeline, so that the sample feeder works more reliably.
The technical scheme is as follows: the invention relates to a pneumatic sample feeder, which comprises a case, a sample feeding main pipe and two buffer pipelines, wherein the case is connected to two ends of the sample feeding main pipe through the buffer pipelines respectively; the secondary air supplementing pipes are arranged in groups, the number of each group is more than or equal to 2, the air supplementing directions of the secondary air supplementing pipes in the same group are consistent, the central lines of the pipelines are intersected, and the intersection points are arranged on the central line of the sample feeding main pipe; the sample delivery main pipe is provided with an even number of groups of secondary air supplementing pipes, the air supplementing directions of two adjacent groups of secondary air supplementing pipes are opposite, and the air supplementing directions of the secondary air supplementing pipes arranged at the end part of the sample delivery main pipe point to the other end of the sample delivery main pipe.
The working principle of the invention is as follows: under normal conditions, the case at the sending end is used for introducing compressed air into the pipeline to provide pressure to send out the warhead, the case at the receiving end is used for pumping air in the pipeline away, so that negative pressure is generated at one side of the receiving end, meanwhile, the air compensating valves of the secondary air compensating pipes, the air compensating directions of which are consistent with the conveying direction of the warhead, on the sample conveying main pipe are all opened, and the compressed air is further conveyed into the pipe to provide pressure, so that after the warhead enters the sample conveying main pipe from the buffer pipeline, the warhead is pushed by new power every time when moving for a certain distance until the warhead is conveyed to the case at the receiving end, and sample conveying is completed; when the warhead is clamped in the sample feeding main pipe, the secondary air supply pipes with different air supply directions alternately supply air to form pulse air flow to alternately impact the warhead to loosen the warhead, so that the pneumatic sample feeding machine is restored to normal work.
The beneficial effects are that: according to the pneumatic sample feeder, the sample feeding main pipe is provided with the plurality of groups of secondary air supplementing pipes which are obliquely connected with the sample feeding main pipe, so that the warhead can be pushed by new power every time the warhead moves for a certain distance on the sample feeding main pipe, and the warhead is prevented from stagnating in a pipeline; the secondary air supplementing pipe replaces air supplementing to generate pulse air flow, so that the problem that a warhead is blocked in a pipeline can be effectively solved, and the pneumatic sample feeding machine can work more reliably.
Drawings
Fig. 1 is a schematic diagram of the structure of the present invention.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings.
As shown in fig. 1, the pneumatic sample feeder comprises a case 1, a sample feeding main pipe 2 and buffer pipelines 3, wherein two cases 1 are respectively arranged in a production site and a laboratory, two buffer pipelines 3 are respectively arranged, and the case 1 is respectively connected with two ends of the sample feeding main pipe 2 through the buffer pipelines 3. The case 1 is divided into three parts, namely an electric control part, an air pump case and a warhead receiving and transmitting part; the electric control part is used for controlling the pneumatic sample feeder to work, the electric control part is provided with a sending button 6, a suck-back button 7 and an air supplementing button 8, an air pump 9 is arranged in the air pump box, a warhead receiving and sending part is provided with a warhead receiving and sending cavity 10, the warhead receiving and sending cavity 10 comprises an upper cavity and a lower cavity, wherein the lower cavity can move, the lower cavity can automatically fall down when receiving the warhead, so that the warhead can be taken out, the lower cavity can be automatically lifted up to compress and seal with the upper cavity when the warhead is placed in and the sending button 6 is pressed, and then the warhead is sent. The sample feeding main pipe 2 is provided with a plurality of secondary air supplementing pipes 4 for supplementing air into the sample feeding main pipe 2, the secondary air supplementing pipes 4 are obliquely connected to the sample feeding main pipe 2, the included angle between each secondary air supplementing pipe 4 and the sample feeding main pipe 2 is 15-45 degrees, the compressed air pressure of a pneumatic sample feeding machine is usually more than or equal to 0.8Mpa, in order to achieve the optimal effect of the secondary air supplementing pipes 4, the air supplementing pressure requirement of the secondary air supplementing pipes 4 is more than or equal to 0.5Mpa, and the inner diameter of each secondary air supplementing pipe 4 is 1/4-1/2 of the inner diameter of the sample feeding main pipe 2 so as to enable the air supplementing providing pressure to achieve the optimal effect; the secondary air supplementing pipe 4 is provided with an air supplementing valve 5; the secondary air supplementing pipes 4 are arranged in groups, the number of each group is more than or equal to 2, the air supplementing pressures of the secondary air supplementing pipes 4 are consistent, the air supplementing directions of the same group of secondary air supplementing pipes 4 are consistent, the central lines of the pipelines are intersected, the intersection points are arranged on the central line of the pipeline of the sample conveying main pipe 2, the air supplementing valves 5 of the same group of secondary air supplementing pipes 4 are simultaneously opened and closed, and although the air supplementing directions of the single secondary air supplementing pipe 4 in the sample conveying main pipe 2 are oblique, the air supplementing directions of the same group of secondary air supplementing pipes 4 in the sample conveying main pipe 2 are simultaneously supplemented, so that balance can be formed; the sample delivery main pipe 2 is provided with an even number of groups of secondary air supplementing pipes 4, the air supplementing directions of two adjacent groups of secondary air supplementing pipes 4 are opposite, and the air supplementing directions of the secondary air supplementing pipes 4 arranged at the end part of the sample delivery main pipe 2 point to the other end of the sample delivery main pipe 2.
The working principle of the invention is as follows: under normal conditions, the warhead with the sample is put into the warhead receiving and dispatching cavity 10, the sending button 6 is pressed, the warhead receiving and dispatching cavity 10 is closed, the air pump 9 at the sending end conveys compressed air into the pipeline, the air pump 9 at the receiving end pumps air from the pipeline, the pipeline is positive pressure at the sending end, the receiving end is negative pressure, the warhead is sent out, meanwhile, the air supplementing valves 5 of the secondary air supplementing pipes 4 with the air supplementing directions consistent with the movement directions of the warhead on the sample conveying main pipe 2 are all opened, the compressed air is further conveyed into the sample conveying main pipe 2 to provide pressure, and after the warhead enters the sample conveying main pipe 2 through the buffer pipeline 3, the warhead is pushed by new power every time a distance is moved until the warhead is conveyed into the warhead receiving and dispatching cavity 10 in the receiving end machine box 1, and sample conveying is completed. In another case, the warhead is placed in the transmitting-end warhead receiving and sending cavity 10, and the receiving-end pushes the suck-back button 7, so that the warhead of the transmitting end is transmitted to the receiving end according to the same working principle. When the warhead is stopped or clamped in the pipeline occasionally, the air compensating button 8 for controlling the air compensating valves 5 is pressed, and the air compensating valves 5 of two adjacent groups of secondary air compensating pipes 4 are alternately opened and closed, so that the secondary air compensating pipes 4 with different air supplying and compensating directions alternately compensate air, and pulse air flow alternately impacts the warhead to loosen the warhead, and the pneumatic sample feeder is restored to normal work.