CN107272618A - A kind of circular knitting machine intelligence networked system and cloud service platform - Google Patents
A kind of circular knitting machine intelligence networked system and cloud service platform Download PDFInfo
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- CN107272618A CN107272618A CN201710472992.1A CN201710472992A CN107272618A CN 107272618 A CN107272618 A CN 107272618A CN 201710472992 A CN201710472992 A CN 201710472992A CN 107272618 A CN107272618 A CN 107272618A
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- 238000009940 knitting Methods 0.000 title claims abstract description 44
- 238000004519 manufacturing process Methods 0.000 claims abstract description 35
- 238000012544 monitoring process Methods 0.000 claims abstract description 16
- 238000004891 communication Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 6
- 238000004458 analytical method Methods 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 5
- 230000006855 networking Effects 0.000 claims description 3
- 239000000725 suspension Substances 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000007726 management method Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 201000004569 Blindness Diseases 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 102000058242 S100A12 Human genes 0.000 description 1
- 108700016890 S100A12 Proteins 0.000 description 1
- 238000013500 data storage Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/33—Director till display
- G05B2219/33139—Design of industrial communication system with expert system
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The present invention relates to a kind of circular knitting machine intelligence networked system and cloud service platform, it includes workshop level monitoring system, company ERP system and cloud service platform；Wherein, the workshop level monitoring system access company ERP system；The cloud service platform is connected to company ERP system by internet.The invention enables can be by the technological parameter of remote control and regulation production process during circular knitting machine work, the workshop inner machine condition of production is checked online, employee's wages are recorded in real time, mechanical disorder Realtime Alerts, apparatus remote maintenance etc., influence of the manpower factor to production process and product quality is effectively reduced, enterprises production efficiency and product quality stability is improved, it is ensured that the performance of enterprises.In addition, pass through cloud service platform, potential corporate client can also be enable to recognize situations such as each circular knitting machine is using the equipment state of enterprise's production line, production status and production efficiency in real time, reach that orientation places an order purpose, maximizing shortens the time of the order production from placing an order completing.
Description
【Technical field】
The present invention relates to a kind of intelligence networked system, and in particular to a kind of circular knitting machine intelligence networked system and cloud service platform, category
In intelligent textile equipment technical field.
【Background technology】
At present, most of circular knitting machine is weaved cotton cloth, and still dependence manually manages machine operation for enterprise, the problem of having a lot, such as
Workman's grandstand quantity is more, manually download the problems such as flower stencil, artificial reporting fault information and operation are monitored not in time, causes knitting machine
Tool overall equipment efficiency.comprehensive efficiency of equipment (OEE) is than relatively low.Due to being, by manually, to steal circle if existing in workshop, steal and expect that phenomenon can not also be obtained
Effective management；The Fabric Defects Inspection of production is various, it is difficult to trace initial data, causes production cost to remain high；Workshop Production
Progress msg feeds back not in time, causes board start efficiency low；Workshop performance assessment criteria and metering outfit missing, cause electricity, blast
Take serious.
Said in terms of the client of enterprise, when client will select certain enterprise to place an order, they are basic for enterprise's circular knitting machine
Situation and scale, production status, production efficiency, idle machine quantity and the Enterprise linkage mode do not know yet, can only
The selection man enterprise of blindness, this order for being just likely to result in be rapidly completed originally will wait for a period of time could be complete
Into while situations such as client can not also know progress msg, the Shipping Information of oneself order in real time.
Therefore, in order to solve the above technical problems, being taken it is necessory to the circular knitting machine intelligence networked system and cloud for providing a kind of innovation
Business platform, to overcome the defect of the prior art.
【The content of the invention】
To solve the above problems, it is an object of the invention to provide a kind of circular knitting machine intelligence networked system and cloud service platform.
To achieve the above object, the technical scheme taken of the present invention is：A kind of circular knitting machine intelligence networked system and cloud service are flat
Platform, it includes workshop level monitoring system, company ERP system and cloud service platform；Wherein, the workshop level monitoring system access
Company ERP system；The cloud service platform is connected to company ERP system by internet.
The present invention circular knitting machine intelligence networked system and cloud service platform be further：The workshop level monitoring system includes
Some circular knitting machine controllers, the signal that each controller route AP transmittings by local area network wireless is connected, local area network wireless road
It is connected by AP by local area network wireless network connection telegon PAN, telegon PAN with gateway GATE.
The present invention circular knitting machine intelligence networked system and cloud service platform be further：The controller can respectively with LAN
Networking is carried out between wireless routing AP；With the communication function of circular knitting machine central control system；Employee's card information is read, realization is swiped the card out
Shutdown；Recorder real time execution parameter is detected, including when production information, fault message, speed information, available machine time, parking
Between；Both-way communication is carried out with company ERP system.
The present invention circular knitting machine intelligence networked system and cloud service platform be further：The company ERP system is taken by enterprise
Business device CS and the enterprise-level database DATA of enterprise servers CS connections compositions；The gateway GATE is connected to enterprise servers
CS。
The present invention circular knitting machine intelligence networked system and cloud service platform be further：The company ERP system is after credit
Can be on the computer, mobile phone, flat board of enterprise personnel at different levels；Accrediting party presses credit grade, be can be achieved after ERP system to machine
The real-time query of device job state is with manipulation, finishing department job information and statement analysis, realization to workshop appliance fault message
Real-time monitoring and route, realize that product order is issued, tracks and dispatched, completes the remotely located with repairing of Product Process parameter
Order, generate all kinds of examination forms of enterprise personnel performance.
The present invention circular knitting machine intelligence networked system and cloud service platform be further：The machinery operation state includes circle latitude
The output condition of machine, operation, shutdown, parking, alarm, suspension, order contents, the available machine time, the speed of service, operation duration, stop
Machine duration, operation employee.
The present invention circular knitting machine intelligence networked system and cloud service platform be also：Corporate client by mandate can log in cloud clothes
Business platform check the equipment basic condition and scale of each enterprise's circular knitting machine, production status, production efficiency, idle machine quantity with
And situations such as the Enterprise linkage mode.
Compared with prior art, the present invention has the advantages that：
The circular knitting machine intelligence networked system and cloud service platform of the present invention enables circular knitting machine to be produced when working by remote control and regulation
The technological parameter of process, the workshop inner machine condition of production checks that employee's wages are recorded in real time online, mechanical disorder Realtime Alerts,
Apparatus remote maintenance etc., effectively reduces influence of the manpower factor to production process and product quality, improves enterprises production efficiency
With product quality stability, it is ensured that the performance of enterprises；Meanwhile, corporate client can also by platform real-time query entering to privately owned order
Spend information, logistics information etc..
In addition, passing through cloud service platform, moreover it is possible to potential corporate client is recognized that each circular knitting machine is given birth to using enterprise in real time
Situations such as equipment state of producing line, production status and production efficiency, reach that orientation places an order purpose, maximizing shortens from placing an order
To the time for completing order production.
【Brief description of the drawings】
Fig. 1 is the circular knitting machine intelligence networked system of the present invention and the schematic diagram of cloud service platform.
Fig. 2 is the schematic flow sheet that places an order of present pre-ferred embodiments.
Fig. 3 provides the schematic diagram of cloud service for the cloud service platform of the present invention.
【Embodiment】
Refer to shown in Figure of description 1 to accompanying drawing 3, the present invention is that a kind of circular knitting machine intelligence networked system and cloud service are flat
Platform, it is made up of workshop level monitoring system 1, company ERP system 2 and cloud service platform 3.Wherein, the workshop level monitoring system
System 1 accesses company ERP system 2.
Further, the workshop level monitoring system 1 includes some circular knitting machine controller M, and each controller M passes through local
The signal of net wireless routing AP (access points, AccessPoint) transmittings is connected, and local area network wireless route AP passes through office
Domain net wireless network connects telegon PAN, and telegon PAN is connected with gateway GATE.Wherein, AP installs many in the workshop of enterprise
It is individual, it is ensured that every circular knitting machine can be covered by wireless network.
The controller M can carry out networking between local area network wireless route AP respectively；With leading to for circular knitting machine central control system
Communication function；Employee's card information is read, switching on and shutting down of swiping the card are realized；Detection recorder real time execution parameter, including production information,
Fault message, speed information, available machine time, down time；Both-way communication is carried out with company ERP system.
The company ERP system is by enterprise servers CS and the enterprise-level database DATA groups of enterprise servers CS connections
Into；The gateway GATE is connected to enterprise servers CS.The controller M is by data such as employee information, machine parameters with certain
Time interval and data format are uploaded to enterprise database DATA, and can receive and ordered from the enterprise servers CS productions issued
Single information, technological parameter and equipment manipulation instruction etc., and complete after the judgement of credit grade to interact with circular knitting machine central control system.
Further, the company ERP system can be arranged on computer, mobile phone, the flat board of enterprise personnel at different levels after credit
On；Accrediting party presses credit grade, and real-time query and manipulation, finishing department to machinery operation state can be achieved after ERP system
Job information and statement analysis, realization to the real-time monitoring of workshop appliance fault message and route, realize product order issue, with
Track and scheduling, the remotely located and revision of completion Product Process parameter, generation all kinds of examination forms of enterprise personnel performance.
The output condition of the machinery operation state including circular knitting machine, operation, shutdown, parking, alarm, suspension, in order
Appearance, available machine time, the speed of service, operation duration, shutdown duration, operation employee.The accident analysis is that event occurs for real-time display
Hinder circular knitting machine physical fault situation, and real time propelling movement fault message is to plant maintenance personnel and is in charge of person liable's client, improves
Fault removal efficiency；The order dispatch function is to occupy situation according to equipment, is automatically performed the smart allocation of order, is improved
Equipment efficiency of usage, reduces hand labor intensity；The order parameter remote control function refers to order production is involved
The information such as flower pattern, yield, speed complete remotely located and batch through network and downloaded；The order following function refers to real-time display
The manufacturing schedule of order, including name of product, correspondence weaving machine, amount of plan and performance, time started and it is expected that needs
Duration etc.；The parameter setting function mainly completes the parameter setting to nonshared control unit, including communication speed, communication format,
Data storage cycles etc.；The personnel performance mainly includes employee and gone to work the corresponding date, goes to work the period, duration of going to work, production
Amount situation, and the daily settlement of wage is completed, make wage clearing more accurate, quick, and provide all kinds of examination forms such as day month year, carry
High enterprise management efficiency.
Company ERP system is illustrated for lower single process below：When there is all kinds of orders 4, business department 5 is to order
Content carries out confirming 10, is sent to technology department 11, and technology department 11 carries out technique patterning design 12, technological parameter according to order contents
13, amendment 14 of drawing a design, flow of arranging production 15 are set, 21 are confirmed through client, if not terminating 27 if, if passing through, business
Portion 5 draws MRP 6, including material procurement 7, materiel warehouse-out and cost management 9, produces and pacifies for workshop 22
Row.Carry out team or group plan 16 to workshop 22 by ERP system simultaneously to arrange, monitoring of tools 17, order monitoring 18, accident analysis
19 and the statistics of personnel performance 20 etc..Product quality inspection 23 is carried out to the product of production, up-to-standard rear product warehousing 24 is stored,
Complete product turnout 25 after order and finally carry out receivables and payables 26, order is completed.
The cloud service platform 3 is connected to company ERP system 2 by internet.Corporate client by mandate can be logged in
Cloud service platform 3 checks the equipment basic condition and scale of each enterprise's circular knitting machine, production status, production efficiency, idle machine
Situations such as quantity and the Enterprise linkage mode.Grasp after the category information, corporate client can be oriented and place an order, it is to avoid blindly
Need to wait as long for the situation at delivery date after placing an order, maximize the time for shortening the order production from placing an order completing.In addition enterprise
Client can also real-time query to oneself order progress msg, Shipping Information situations such as.
Embodiment above is only the preferred embodiment of this creation, all in this wound not to limit this creation
Any modification, equivalent substitution and improvements for being done etc. within the spirit and principle of work, should be included in this creation protection domain it
It is interior.
Claims (7)
1. a kind of circular knitting machine intelligence networked system and cloud service platform, it is characterised in that：Including workshop level monitoring system, enterprise ERP
System and cloud service platform；Wherein, the workshop level monitoring system access company ERP system；The cloud service platform passes through
Internet is connected to company ERP system.
2. a kind of circular knitting machine intelligence networked system and cloud service platform as claimed in claim 1, it is characterised in that：The workshop level
Monitoring system includes some circular knitting machine controllers, and the signal that each controller route AP transmittings by local area network wireless is connected
Come, local area network wireless route AP is connected by local area network wireless network connection telegon PAN, telegon PAN with gateway GATE.
3. a kind of circular knitting machine intelligence networked system and cloud service platform as claimed in claim 2, it is characterised in that：The controller
Networking can be carried out between local area network wireless route AP respectively；With the communication function of circular knitting machine central control system；Read employee's magnetic card
Information, realizes switching on and shutting down of swiping the card；Detect recorder real time execution parameter, including production information, fault message, speed information,
Available machine time, down time；Both-way communication is carried out with company ERP system.
4. a kind of circular knitting machine intelligence networked system and cloud service platform as claimed in claim 2, it is characterised in that：The enterprise
ERP system is made up of enterprise servers CS and enterprise servers CS connections enterprise-level database DATA；The gateway GATE connects
It is connected to enterprise servers CS.
5. a kind of circular knitting machine intelligence networked system and cloud service platform as claimed in claim 4, it is characterised in that：The enterprise
ERP system can be on the computer, mobile phone, flat board of enterprise personnel at different levels after credit；Accrediting party presses credit grade, through ERP
The real-time query to machinery operation state and manipulation, finishing department job information and statement analysis, realization pair can be achieved after system
The real-time monitoring of workshop appliance fault message is with routeing, realizing that product order is issued, tracks and dispatched, completes Product Process parameter
It is remotely located with revision, generation all kinds of examination forms of enterprise personnel performance.
6. a kind of circular knitting machine intelligence networked system and cloud service platform as claimed in claim 5, it is characterised in that：The machine is made
Output condition of the industry state including circular knitting machine, operation, shutdown, parking, alarm, suspension, order contents, available machine time, operation speed
Degree, operation duration, shutdown duration, operation employee.
7. a kind of circular knitting machine intelligence networked system and cloud service platform as claimed in claim 1, it is characterised in that：By mandate
Corporate client can log in the equipment basic condition and scale, production status, production effect that cloud service platform checks each enterprise's circular knitting machine
Situations such as rate, idle machine quantity and Enterprise linkage mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710472992.1A CN107272618A (en) | 2017-08-17 | 2017-08-17 | A kind of circular knitting machine intelligence networked system and cloud service platform |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710472992.1A CN107272618A (en) | 2017-08-17 | 2017-08-17 | A kind of circular knitting machine intelligence networked system and cloud service platform |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107272618A true CN107272618A (en) | 2017-10-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710472992.1A Pending CN107272618A (en) | 2017-08-17 | 2017-08-17 | A kind of circular knitting machine intelligence networked system and cloud service platform |
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| CN (1) | CN107272618A (en) |
Cited By (4)
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| CN108154570A (en) * | 2017-11-17 | 2018-06-12 | 福建睿能科技股份有限公司 | A kind of monitoring method, terminal and computer storage media to straight-bar machines manufacturing schedule |
| CN109389287A (en) * | 2018-09-05 | 2019-02-26 | 浙江理工大学 | A kind of performance accounting system for circular knitting machine |
| CN110247988A (en) * | 2019-07-03 | 2019-09-17 | 北京大豪科技股份有限公司 | Communication means, communication device, electronic equipment and storage medium |
| CN113077207A (en) * | 2021-03-19 | 2021-07-06 | 宁波慈星股份有限公司 | Cloud platform-based remote production management system of full-forming flat knitting machine |
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