CN107269627A - A kind of remote status show and accident analysis application system - Google Patents

A kind of remote status show and accident analysis application system Download PDF

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Publication number
CN107269627A
CN107269627A CN201710683822.8A CN201710683822A CN107269627A CN 107269627 A CN107269627 A CN 107269627A CN 201710683822 A CN201710683822 A CN 201710683822A CN 107269627 A CN107269627 A CN 107269627A
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CN
China
Prior art keywords
plc
sensor
various sensors
screen
control program
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710683822.8A
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Chinese (zh)
Inventor
肖玉生
朱爱建
张志华
秦小立
薛爱红
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nantong Tengda Forging & Pressing Factory
Original Assignee
Nantong Tengda Forging & Pressing Factory
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nantong Tengda Forging & Pressing Factory filed Critical Nantong Tengda Forging & Pressing Factory
Priority to CN201710683822.8A priority Critical patent/CN107269627A/en
Publication of CN107269627A publication Critical patent/CN107269627A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B19/00Testing; Calibrating; Fault detection or monitoring; Simulation or modelling of fluid-pressure systems or apparatus not otherwise provided for
    • F15B19/005Fault detection or monitoring

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Testing Or Calibration Of Command Recording Devices (AREA)
  • Testing And Monitoring For Control Systems (AREA)

Abstract

Present invention design remote monitor supervision area, specifically related to a kind of remote status show and accident analysis application system, it includes touch-screen, PLC, EM235, various sensors, PLC control program, picture output program, EM235 is PLC expansion module, connected by professional winding displacement, PLC carries out networking with touch-screen, by according to corresponding communications protocol, it is directly connected to RS42 or RS485 or RS232 communication cables, corresponding PLC control program and picture output program are provided with PLC, various sensors include:Temperature sensor, displacement transducer, pressure sensor, liquid level sensor, displacement transducer is installed on oil cylinder stroke, pressure original paper is provided with pressure sensor, hydraulic oil container is provided with liquid level sensor and temperature sensor, various sensors are connected with EM235 analog quantity spread modules transmits measurement data, advantage:Reasonable in design, simple in construction, the device each working condition can intuitively show hydraulic press, convenient use and maintenance.

Description

A kind of remote status show and accident analysis application system
Technical field
The present invention design remote monitor supervision area, and in particular to a kind of remote status show and accident analysis application system.
Background technology
Traditional hydraulic press control and display, general PLC and touch-screen using low side carry out the control of simple switching value System and show, when setting failure, analysis trouble and can not long-range intuitively feedback hydraulic machine state, hydraulic press is made With maintenance, maintenance is inconvenient.
The content of the invention
In order to solve the above problems, the present invention propose a kind of remote status show and accident analysis application system, if Meter is reasonable, and simple in construction, the device each working condition can intuitively show hydraulic press, convenient use and maintenance.
Technical scheme:
A kind of remote status show and accident analysis application system, it include touch-screen, PLC, EM235, various sensors, PLC control program, picture output program, EM235 are PLC expansion modules, are connected by professional winding displacement, PLC enters with touch-screen Row networking, by according to corresponding communications protocol, being directly connected to, being set in PLC with RS42 or RS485 or RS232 communication cables Corresponding PLC control program and picture output program are put, various sensors include:Temperature sensor, displacement transducer, pressure Displacement transducer is installed, pressure original paper is provided with pressure sensor, hydraulic oil on sensor, liquid level sensor, oil cylinder stroke Case is provided with liquid level sensor and temperature sensor, and various sensors are connected with EM235 analog quantity spread modules transmits measurement number According to.
Described PLC control program includes monitoring system and warning system, and PLC enters the information that various sensors are collected Row processing, and is monitored in real time, and a dividing value, PLC are set according to actual conditions respectively to temperature, displacement, liquid level, pressure these values It is compared as each data to being transmitted measured by sensor and corresponding dividing value, once beyond dividing value scope, alarm System sends alarm command.
Various sensors are connected buzzer siren by described warning system respectively, and are connected with PLC, work as alarm When system sends alarm command, corresponding honey alarm will start.
The complete information of sensor acquisition process is transferred on touch-screen, in PLC by described picture output program in real time When control program sends alarm command, picture output program will export corresponding warning message to touch-screen.
Advantages of the present invention:The sensing signal transmitter of a series of execution component, example are added on the basis of original As installed displacement transducer on oil cylinder stroke, pressure original paper is provided with pressure sensor, and hydraulic oil container is provided with liquid level sensor With temperature sensor etc., networking is carried out by high-end PLC and touch-screen, set corresponding control after with display software program, When hydraulic press breaks down, user can find out that trouble point helps to safeguard between from picture, can also remote networking monitoring To hydraulic press actual working state, by going out the trouble point of hydraulic press by long-range Direct Analysis, instruct user to repair, maintain, Time and cost are saved.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the PLC control program FB(flow block) of the present invention.
Specific embodiment
Reference picture 1-2, a kind of remote status show and accident analysis application system, it include touch-screen, PLC, EM235, various sensors, PLC control program, picture output program, EM235 are PLC expansion modules, are connected by professional winding displacement Connect, PLC carries out networking with touch-screen, straight with RS42 or RS485 or RS232 communication cables by according to corresponding communications protocol Connect in succession, corresponding PLC control program and picture output program are provided with PLC, various sensors include:TEMP Displacement transducer is installed, pressure original paper is provided with device, displacement transducer, pressure sensor, liquid level sensor, oil cylinder stroke Pressure sensor, hydraulic oil container is provided with liquid level sensor and temperature sensor, various sensors and EM235 analog quantity spread moulds Block, which is connected, transmits measurement data.
Described PLC control program includes monitoring system and warning system, and PLC enters the information that various sensors are collected Row processing, and is monitored in real time, and a dividing value, PLC are set according to actual conditions respectively to temperature, displacement, liquid level, pressure these values It is compared as each data to being transmitted measured by sensor and corresponding dividing value, once beyond dividing value scope, alarm System sends alarm command.
Various sensors are connected buzzer siren by described warning system respectively, and are connected with PLC, work as alarm When system sends alarm command, corresponding honey alarm will start.
The complete information of sensor acquisition process is transferred on touch-screen, in PLC by described picture output program in real time When control program sends alarm command, picture output program will export corresponding warning message to touch-screen.
In the use of the present invention, being provided with displacement transducer on oil cylinder stroke, the oil level of oil cylinder is defeated by displacement transducer Go out signal and be transferred to PLC, PLC control program is handled the information that displacement transducer is gathered, and is existed by picture output program Shown on touch-screen, realize the monitoring of oil cylinder oil level, while dividing value is provided with to oil cylinder oil level inside PLC control program, By being made comparisons to the information that displacement transducer is transmitted with dividing value, the warning system if more than dividing value in PLC control program Alarm command will be sent, displacement transducer is connected with buzzer siren, and is connected with PLC, when warning system is sent During alarm command, the corresponding honey alarm of displacement transducer will start, and picture output program can then show on the touchscreen Show corresponding warning message.
Pressure original paper is provided with pressure sensor, and pressure is transferred to PLC, PLC controls by pressure sensor output signal Program is handled the information that pressure sensor is gathered, and is shown on the touchscreen by picture output program, realization pair The monitoring of pressure original paper pressure, while PLC control program is provided with dividing value to the pressure of pressure original paper, by pressure sensor The information of transmission is made comparisons with dividing value, and the warning system if more than dividing value in PLC control program will send alarm command, Pressure sensor is connected with buzzer siren, and is connected with PLC, when warning system sends alarm command, and pressure is passed The corresponding honey alarm of sensor will start, and picture output program can then show corresponding warning message on the touchscreen;
Hydraulic oil container is provided with liquid level sensor and temperature sensor, and liquid level is passed by liquid level sensor and temperature respectively with temperature Output signal is transferred at PLC, the information that PLC control program gathers liquid level sensor with temperature sensor by sensor Reason, is shown on the touchscreen by picture output program, the monitoring to hydraulic oil container liquid level and temperature is realized, while PLC Control program has dividing value to the liquid level of hydraulic oil container with temperature setting, passes through the letter transmitted to liquid level sensor and temperature sensor Breath is made comparisons with dividing value, and the warning system if more than dividing value in PLC control program will send alarm command, level sensing Device is connected to buzzer siren with temperature sensor, and is connected to PLC, when warning system is sent accordingly During alarm command, liquid level sensor or the corresponding honey alarm of temperature sensor will start, and picture output program is then Corresponding warning message can be shown on the touchscreen.
By above-mentioned monitoring and warning message, user very easily can safeguard to hydraulic press, maintenance.

Claims (4)

1. a kind of remote status show and accident analysis application system, it is characterised in that it include touch-screen, PLC, EM235, Various sensors, PLC control program, picture output program, EM235 are PLC expansion modules, are connected by professional winding displacement, PLC Networking is carried out with touch-screen, by according to corresponding communications protocol, being directly connected to RS42 or RS485 or RS232 communication cables, Corresponding PLC control program and picture output program are provided with PLC, various sensors include:Temperature sensor, displacement are passed Displacement transducer is installed, pressure original paper is provided with pressure sensing on sensor, pressure sensor, liquid level sensor, oil cylinder stroke Device, hydraulic oil container is provided with liquid level sensor and temperature sensor, and various sensors are connected biography with EM235 analog quantity spread modules Pass measurement data.
2. a kind of remote status according to claim 1 show and accident analysis application system, it is characterised in that PLC Control program includes monitoring system and warning system, and PLC is handled the information that various sensors are collected, and is supervised in real time Temperature, displacement, liquid level, pressure these values are set a dividing value, PLC passes through to sensor institute by control according to actual conditions respectively Each data of measurement transmission are compared with corresponding dividing value, once beyond dividing value scope, warning system sends alarm and referred to Order.
3. a kind of remote status according to claim 2 show and accident analysis application system, it is characterised in that it is described Warning system various sensors are connected into buzzer siren respectively, and be connected with PLC, when warning system sends alarm During instruction, corresponding honey alarm will start.
4. a kind of remote status according to claim 1 show and accident analysis application system, it is characterised in that picture The complete information of sensor acquisition process is transferred on touch-screen by output program in real time, and sending alarm in PLC control program refers to When making, picture output program will export corresponding warning message to touch-screen.
CN201710683822.8A 2017-08-11 2017-08-11 A kind of remote status show and accident analysis application system Pending CN107269627A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710683822.8A CN107269627A (en) 2017-08-11 2017-08-11 A kind of remote status show and accident analysis application system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710683822.8A CN107269627A (en) 2017-08-11 2017-08-11 A kind of remote status show and accident analysis application system

Publications (1)

Publication Number Publication Date
CN107269627A true CN107269627A (en) 2017-10-20

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CN201710683822.8A Pending CN107269627A (en) 2017-08-11 2017-08-11 A kind of remote status show and accident analysis application system

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109654090A (en) * 2019-01-04 2019-04-19 安徽天水液压机床科技有限公司 A kind of application method of multi-machine parallel connection numerical-control hydraulic sheet metal tubulation molding machine
CN110857710A (en) * 2018-08-23 2020-03-03 斯泰必鲁斯股份有限公司 Measurement of operating parameters of an actuator

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203498049U (en) * 2013-10-15 2014-03-26 丽水学院 On-line fault diagnosis device for forklift hydraulic steering system
CN103835707A (en) * 2013-12-06 2014-06-04 北京中煤矿山工程有限公司 Large model test device simulating deep vertical shaft freezing
CN204873387U (en) * 2015-08-25 2015-12-16 中南大学 Monitoring devices based on mine hoisting system
CN205209454U (en) * 2015-12-21 2016-05-04 陈陆曦 Experimental device for detect hydro -cylinder sensor performance
CN205780044U (en) * 2016-05-27 2016-12-07 天津市航硕自动化技术有限公司 A kind of hydraulic system integration test platform
CN205937307U (en) * 2016-08-25 2017-02-08 山西东润精益电力液压控制有限公司 Servovalve test solution presses system
CN106949118A (en) * 2017-05-16 2017-07-14 蚌埠液力机械有限公司 A kind of hydraulic cylinder durability testing stand
CN107023536A (en) * 2017-04-20 2017-08-08 中南大学 Engineering machinery hydraulic cylinder dynamic performance integrated test platform

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203498049U (en) * 2013-10-15 2014-03-26 丽水学院 On-line fault diagnosis device for forklift hydraulic steering system
CN103835707A (en) * 2013-12-06 2014-06-04 北京中煤矿山工程有限公司 Large model test device simulating deep vertical shaft freezing
CN204873387U (en) * 2015-08-25 2015-12-16 中南大学 Monitoring devices based on mine hoisting system
CN205209454U (en) * 2015-12-21 2016-05-04 陈陆曦 Experimental device for detect hydro -cylinder sensor performance
CN205780044U (en) * 2016-05-27 2016-12-07 天津市航硕自动化技术有限公司 A kind of hydraulic system integration test platform
CN205937307U (en) * 2016-08-25 2017-02-08 山西东润精益电力液压控制有限公司 Servovalve test solution presses system
CN107023536A (en) * 2017-04-20 2017-08-08 中南大学 Engineering machinery hydraulic cylinder dynamic performance integrated test platform
CN106949118A (en) * 2017-05-16 2017-07-14 蚌埠液力机械有限公司 A kind of hydraulic cylinder durability testing stand

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110857710A (en) * 2018-08-23 2020-03-03 斯泰必鲁斯股份有限公司 Measurement of operating parameters of an actuator
CN110857710B (en) * 2018-08-23 2021-11-26 斯泰必鲁斯股份有限公司 Measurement of operating parameters of an actuator
US11543314B2 (en) 2018-08-23 2023-01-03 Stabilus Gmbh Measurement of operating parameters on actuators
CN109654090A (en) * 2019-01-04 2019-04-19 安徽天水液压机床科技有限公司 A kind of application method of multi-machine parallel connection numerical-control hydraulic sheet metal tubulation molding machine

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Application publication date: 20171020