CN107268722A - The production equipment and production method of a kind of diaphragm-type air-compressed tank, diaphragm-type air-compressed tank - Google Patents

The production equipment and production method of a kind of diaphragm-type air-compressed tank, diaphragm-type air-compressed tank Download PDF

Info

Publication number
CN107268722A
CN107268722A CN201710417888.2A CN201710417888A CN107268722A CN 107268722 A CN107268722 A CN 107268722A CN 201710417888 A CN201710417888 A CN 201710417888A CN 107268722 A CN107268722 A CN 107268722A
Authority
CN
China
Prior art keywords
tank body
tank
diaphragm
type air
mould
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710417888.2A
Other languages
Chinese (zh)
Inventor
朱文宾
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DANYANG YUNFU TECHNOLOGY Co Ltd
Original Assignee
DANYANG YUNFU TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DANYANG YUNFU TECHNOLOGY Co Ltd filed Critical DANYANG YUNFU TECHNOLOGY Co Ltd
Priority to CN201710417888.2A priority Critical patent/CN107268722A/en
Publication of CN107268722A publication Critical patent/CN107268722A/en
Pending legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03BINSTALLATIONS OR METHODS FOR OBTAINING, COLLECTING, OR DISTRIBUTING WATER
    • E03B11/00Arrangements or adaptations of tanks for water supply
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D13/00Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form
    • B21D13/02Corrugating sheet metal, rods or profiles; Bending sheet metal, rods or profiles into wave form by pressing
    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03BINSTALLATIONS OR METHODS FOR OBTAINING, COLLECTING, OR DISTRIBUTING WATER
    • E03B11/00Arrangements or adaptations of tanks for water supply
    • E03B2011/005Tanks with two or more separate compartments divided by, e.g. a flexible membrane

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Public Health (AREA)
  • Water Supply & Treatment (AREA)
  • Supply Devices, Intensifiers, Converters, And Telemotors (AREA)
  • Diaphragms And Bellows (AREA)

Abstract

The invention discloses a kind of diaphragm-type air-compressed tank, production equipment and production method.It is included respectively by the integrally formed upper half tank body of circular sheet material and lower half tank body, two halves tank body is respectively provided with the curved surface blind end at top and the openend of bottom, the curved surface blind end of two halves tank body offers the connector for mounting flange, the openend of wherein half tank body is provided with necking, and welding forms whole diaphragm-type air-compressed tank after the necking of half of tank body is inserted into the openend of other half tank body.Its advantage is:An only cross weld, its production technology very simple, weld seam is few, not only tank intensity performance is guaranteed, carrying out flaw detection link is few, the pressure-resistant performance of container has obtained reliable guarantee, two halves tank body effectively reduces the welding slag of tank interior by way of necking grafting is welded, not only, and improves the intensity of welding and ensure that reliable performance, also very high resistance to pressure request has been reached in practical application, has been had good value for applications.

Description

The production equipment and production method of a kind of diaphragm-type air-compressed tank, diaphragm-type air-compressed tank
Technical field
The present invention relates to a kind of production technology of diaphragm-type air-compressed tank, specifically a kind of diaphragm-type air-compressed tank, barrier film The production equipment and production method of formula air pressure tank.
Background technology
It is well known that existing diaphragm-type air-compressed tank is by superposed hemispherical epimere, the tubular knot positioned at middle part Between the stage casing of structure and the hemispherical part of hypomere three composition positioned at bottom, three parts one is formed by being welded and fixed Diaphragm-type air-compressed tank is overall, and traditional this structure is during the manufacturing, it is necessary first to by former to epimere and Hypomere is molded, and to edge deletion excess stock formation hemispherical configuration after shaping, is then wound into cylinder by one block of sheet material Tube structure is welded into after shape, full circle, finally again welds three parts successively, it can be seen that, existing this manufacturer Method production technology during the manufacturing is more complicated, and three long weld seams of weld seam also compare many, not only cause tank intensity It can be affected, and carrying out flaw detection link is more, and the pressure-resistant performance to container is not easy to ensure, in addition, after welding, easily making tank There is welding slag in internal portion, later in order to avoid welding slag, also has using lined structure, but this structure is while welding slag is reduced But so that technique is sufficiently complex, cost is high.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of weld seam is few, simple production process and the high barrier film of pressure-resistant performance The production equipment and production method of formula air pressure tank, diaphragm-type air-compressed tank.
In order to solve the above-mentioned technical problem, diaphragm-type air-compressed tank of the invention, including be integrally formed respectively by circular sheet material Upper half tank body and lower half tank body, two halves tank body be respectively provided with top curved surface blind end and bottom openend, two halves tank body Curved surface blind end offers the connector for mounting flange, and the openend of wherein half tank body is provided with necking, and this is half Welding forms whole diaphragm-type air-compressed tank after the necking of tank body is inserted into the openend of other half tank body.
The curved surface blind end of tank body described in two halves is provided with necking down.
The thickness of the diaphragm-type air-compressed tank is 3 more than mm, a diameter of 400-1200mm.
A kind of production equipment for producing above-mentioned diaphragm-type air-compressed tank, including be adapted with upper and lower half of tank body contour shape Mould, the pressing device that is arranged on above mould and the guide holder positioned at mould side, the bottom of the mould is provided with For the rotary power unit for driving mould to rotate, the bottom of the pressing device is provided with pressure bearing, the top of the mould Portion is placed with the circular sheet material being molded for tank body, and the circular sheet material can be pressed on mould by the pressure bearing of pressing device Tool top and by the driving of rotary power unit with mould synchronous rotary, being provided with the guide holder can be in guide holder By lifting drive drive above and below the movable stand that is vertically moved up or down, be provided with and can be driven by lateral dynamics device on the movable stand The dynamic rolling component moved horizontally, the rolling component can be rolled along the contour shape of mould to the circular sheet material of rotation It is molded.
The pressing device is hydraulic cylinder, the expansion link connection bearing of the hydraulic cylinder, the rotary power unit, lifting Drive device and lateral driver device are motor, and leading screw and nut mechanism, the screw mandrel are provided with the movable stand Nut body is driven by lateral dynamics device.
The height of the movable stand is higher than the height of mould.
A kind of diaphragm-type air-compressed tank production method using above-mentioned production equipment, comprises the following steps:
A, sheet material is cut to the sheet material to be processed to form circle, the top that sheet material to be processed is placed on into mould 1, which passes through to compress, to be filled The pressure bearing put is pressed on die top;
B, driving rotating driving device make sheet material to be processed with mould synchronous rotary, at the same time, are driven by lifting drive Dynamic movable stand declines, and the sheet material that rolling component touch rotates is driven by lateral driver device;
C, in forming process, by the decline of movable stand, rolling component push and the rotation of mould makes the sheet material of rotation Form half of tank body being adapted with mold profile shape;
D, it is made after half of tank body and changes sheet material repeat step A-C and make other half of tank body, forms upper half tank body and lower half tank After body, upper half tank body and lower half tank body pairing are welded and to form complete diaphragm-type air-compressed tank.
The center of sheet material to be processed in the step A is open, the opening is used as flange connector.
The advantage of the invention is that:
Upper half tank body and lower half tank body respectively by one piece of circular plate forming, if by two halves tank body welding, formation every Membrane type air pressure tank only have above and below two parts constitute, only one cross weld, it is no longer necessary to two hemisphere faces in tradition with Cylinder is welded respectively also no longer to be needed to carry out shaping shearing, processing and making process to hemisphere face by other formers In, if by the decline of movable stand, rolling component push and the rotation of mould just can be formed the sheet deformation of rotation Half of tank body, then by two halves tank body welding, its production technology very simple, weld seam is few, not only causes tank intensity performance It is guaranteed, and carrying out flaw detection link is few, and the pressure-resistant performance of container has obtained reliable guarantee, in addition, two halves tank body is logical The mode of necking grafting welding is crossed, the welding slag of tank interior is not only effectively reduced, and improve intensity and the guarantee of welding Very high resistance to pressure request has also been reached in reliable performance, practical application, has been had good value for applications.
Brief description of the drawings
Fig. 1 is a kind of structural representation of diaphragm-type air-compressed tank of the invention;
Fig. 2 is the structural representation of another diaphragm-type air-compressed tank of the invention;
Fig. 3 is a kind of structural representation of diaphragm-type air-compressed tank production equipment in the present invention;
Fig. 4 is the structural representation of another diaphragm-type air-compressed tank production equipment in the present invention.
Embodiment
With reference to the accompanying drawings and detailed description, to the production of diaphragm-type air-compressed tank, diaphragm-type air-compressed tank of the invention Equipment and production method are described in further detail.
Embodiment one:
As illustrated, the diaphragm-type air-compressed tank of the present invention, including respectively by integrally formed upper half of the tank body 1 of circular sheet material with Half of tank body 2, upper half of tank body 1 and lower half of tank body 2 are respectively provided with the curved surface blind end at top and the openend 3 of bottom, upper half The curved surface blind end of individual tank body 1 and lower half of tank body 2 offers the connector 4 for mounting flange, wherein half tank body Openend is provided with necking 5, and welding forms whole after the necking of half of tank body is inserted into the openend of other half tank body Diaphragm-type air-compressed tank, its thickness is 3 more than mm, a diameter of 400-1200mm.
Embodiment two:
Diaphragm pneumatic jar structure and embodiment one in the present embodiment is essentially identical, and its difference is, two halves tank body Curved surface blind end is provided with the structure of necking down 6 as shown in Figure 2, thus form the diaphragm-type air-compressed tank with necking down structure.
As shown in Figure 3, Figure 4, a kind of production equipment of the septation formula air pressure tank of production example one or embodiment two, including The mould 7 being adapted with upper and lower half of tank body contour shape, the pressing device 8 that is arranged on above mould and positioned at mould one The guide holder 9 of side, wherein, when the diaphragm-type air-compressed tank in production example one, the outline of mould 7 is set to and embodiment The shape of half of tank body is adapted in one, so that the tank body of final molding does not have necking down, when in production example two every During membrane type air pressure tank, the outline of mould 7 is set to be adapted with the shape of half of tank body in embodiment two, so that finally The tank body of shaping has necking down, and the bottom of mould 7 is provided with the rotary power unit 10 for driving mould to rotate, rotary power The top of device 10 is provided with mounting seat, and mould 7 is fixedly mounted in mounting seat, and the bottom of pressing device 8 is provided with pressure axis 11 are held, the top of mould 7 is placed with the circular sheet material 12 being molded for tank body, circular sheet material 12 can pass through pressing device 8 Pressure bearing is pressed on die top and by the driving of rotary power unit with mould synchronous rotary, is provided with guide holder 9 Can in guide holder by lifting drive drive above and below the movable stand 13 that is vertically moved up or down, specifically installed in guide holder 9 There is vertical guide rail, movable stand 13 is provided with by lifting drive driving on guide rail on vertical lifting, movable stand 13 can The rolling component 14 moved horizontally is driven by lateral dynamics device, rolling component 14 can be along the contour shape of mould 1 to rotation The circular sheet material 12 turned carries out roll forming.
Wherein, described pressing device 8 is hydraulic cylinder, the expansion link connection bearing 11 of hydraulic cylinder, rotary power unit, liter It is to be provided with leading screw and nut mechanism, feed screw nut in motor, movable stand 13 to drop drive device and lateral driver device Mechanism is driven by lateral dynamics device, and the height of movable stand 13 is higher than the height of mould 7, using the diaphragm-type air-compressed tank of the present invention Production equipment production diaphragm-type air-compressed tank thickness be 3 more than mm, diameter is between 400-1200mm.
A kind of diaphragm-type air-compressed tank production method using above-mentioned production equipment, comprises the following steps:
A, sheet material is cut to the sheet material to be processed to form circle, the top that sheet material to be processed is placed on into mould 1, which passes through to compress, to be filled The pressure bearing for putting 2 is pressed on die top;
B, driving rotating driving device make sheet material to be processed with the synchronous rotary of mould 1, at the same time, are driven by lifting drive Dynamic movable stand declines, and the sheet material of the rolling contact rotation of component 8 is driven by lateral driver device;
C, in forming process, by the decline of movable stand, rolling component 14 push and the rotation of mould makes the plate of rotation Half of tank body that material formation is adapted with mold profile shape;In its specific work process, mould is driven by rotating driving device Rotation, movable stand is moved up and down by lifting drive driving, and the nip drum in rolling component 14 makes it in sheet material rotary course Profile of the reinforcing face along mould presses downwards, finally causes circular sheet deformation;
D, it is made after half of tank body and changes sheet material repeat step A-C and make other half of tank body, forms upper half tank body and lower half tank After body, upper half tank body and lower half tank body pairing are welded and to form complete diaphragm-type air-compressed tank.
Furthermore it is also possible to be open to the center of sheet material to be processed in step A, the opening is used as flange connector.

Claims (8)

1. a kind of diaphragm-type air-compressed tank, it is characterised in that:Including respectively by the integrally formed upper half tank body of circular sheet material(1)With under Half tank body(2), tank body described in two halves be respectively provided with top curved surface blind end and bottom openend(3), tank body described in two halves Curved surface blind end offers the connector for mounting flange(4), the openend of wherein half tank body is provided with necking(5), Welding forms whole diaphragm-type air-compressed tank after the necking of half of tank body is inserted into the openend of other half tank body.
2. according to the diaphragm-type air-compressed tank described in claim 1, it is characterised in that:The curved surface blind end of tank body described in two halves is set There is necking down(6).
3. according to the diaphragm-type air-compressed tank described in claim 1 or 2, it is characterised in that:The thickness of the diaphragm-type air-compressed tank is 3 More than mm, a diameter of 400-1200mm.
4. a kind of production equipment for producing diaphragm-type air-compressed tank as claimed in claim 3, including with upper and lower half of tank body wheel profile The adaptable mould of shape(7), the pressing device that is arranged on above mould(8)And the guide holder positioned at mould side(9), it is described Mould(7)Bottom be provided with for drive mould rotate rotary power unit(10), the pressing device(8)Bottom set It is equipped with pressure bearing(11), the mould(7)Top be placed with for tank body be molded circular sheet material(12), the circular slab Material(12)Pressing device can be passed through(8)Pressure bearing be pressed on die top and by the driving of rotary power unit with mould Have synchronous rotary, the guide holder(9)Inside be provided with can in guide holder by lifting drive drive above and below be vertically moved up or down Movable stand(13), the movable stand(13)On be provided with and the rolling component that move horizontally can be driven by lateral dynamics device (14), the rolling component(14)Can be along mould(1)Contour shape to the circular sheet material of rotation(12)It is rolled into Type.
5. according to diaphragm-type air-compressed tank production equipment described in claim 4, it is characterised in that:The pressing device(8)For hydraulic pressure Cylinder, the expansion link connection bearing of the hydraulic cylinder(11), the rotary power unit, lifting drive and laterally driven dress It is motor to put, the movable stand(13)Leading screw and nut mechanism is inside provided with, the leading screw and nut mechanism is by lateral dynamics Device drives.
6. according to diaphragm-type air-compressed tank production equipment described in claim 5, it is characterised in that:The movable stand(13)Height it is high In mould(7)Height.
7. a kind of diaphragm-type air-compressed tank production method using production equipment as claimed in claim 6, it is characterised in that including with Lower step:
A, sheet material is cut to the sheet material to be processed to form circle, sheet material to be processed is placed on mould(1)Top pass through compress Device(2)Pressure bearing be pressed on die top;
B, driving rotating driving device make sheet material to be processed with mould(1)Synchronous rotary, at the same time, passes through lifting drive Drive movable stand to decline, pass through lateral driver device driving rolling component(8)Contact the sheet material of rotation;
C, in forming process, pass through the decline of movable stand, rolling component(14)Push and the rotation of mould makes rotation Half of tank body that sheet material formation is adapted with mold profile shape;
D, it is made after half of tank body and changes sheet material repeat step A-C and make other half of tank body, forms upper half tank body and lower half tank After body, upper half tank body and lower half tank body pairing are welded and to form complete diaphragm-type air-compressed tank.
8. according to the diaphragm-type air-compressed tank production method described in claim 7, it is characterised in that:To be processed in the step A The center of sheet material is open, and the opening is used as flange connector.
CN201710417888.2A 2017-06-06 2017-06-06 The production equipment and production method of a kind of diaphragm-type air-compressed tank, diaphragm-type air-compressed tank Pending CN107268722A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710417888.2A CN107268722A (en) 2017-06-06 2017-06-06 The production equipment and production method of a kind of diaphragm-type air-compressed tank, diaphragm-type air-compressed tank

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710417888.2A CN107268722A (en) 2017-06-06 2017-06-06 The production equipment and production method of a kind of diaphragm-type air-compressed tank, diaphragm-type air-compressed tank

Publications (1)

Publication Number Publication Date
CN107268722A true CN107268722A (en) 2017-10-20

Family

ID=60064378

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710417888.2A Pending CN107268722A (en) 2017-06-06 2017-06-06 The production equipment and production method of a kind of diaphragm-type air-compressed tank, diaphragm-type air-compressed tank

Country Status (1)

Country Link
CN (1) CN107268722A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109262854A (en) * 2018-08-23 2019-01-25 南京柯瑞特种陶瓷股份有限公司 Ceramic honey comb excircle processing lathe

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3035614A (en) * 1959-11-04 1962-05-22 Jr Chester H Kirk Expansion tank
CN1075435A (en) * 1992-02-17 1993-08-25 董恒贞 Processing method for curved shell plate
CN101948038A (en) * 2010-09-30 2011-01-19 冀州市中意复合材料有限公司 Glass fiber reinforced plastics twin-wall oil tank, preparation method and special mould thereof
CN102233371A (en) * 2011-04-13 2011-11-09 常州市天龙光电设备有限公司 Plate bending device
CN202954401U (en) * 2012-10-13 2013-05-29 温岭市联华机械有限公司 Diaphragm-type expansion tank
CN203613605U (en) * 2013-12-19 2014-05-28 台州天扬机电有限公司 Plastic steeling pressure tank
CN104475525A (en) * 2014-11-04 2015-04-01 浙江风驰机械有限公司 Manufacturing method of internal-extrusion and external-spinning type steel ring rim
CN207017356U (en) * 2017-06-06 2018-02-16 丹阳市云孚科技有限公司 A kind of production equipment of diaphragm-type air-compressed tank, diaphragm-type air-compressed tank

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3035614A (en) * 1959-11-04 1962-05-22 Jr Chester H Kirk Expansion tank
CN1075435A (en) * 1992-02-17 1993-08-25 董恒贞 Processing method for curved shell plate
CN101948038A (en) * 2010-09-30 2011-01-19 冀州市中意复合材料有限公司 Glass fiber reinforced plastics twin-wall oil tank, preparation method and special mould thereof
CN102233371A (en) * 2011-04-13 2011-11-09 常州市天龙光电设备有限公司 Plate bending device
CN202954401U (en) * 2012-10-13 2013-05-29 温岭市联华机械有限公司 Diaphragm-type expansion tank
CN203613605U (en) * 2013-12-19 2014-05-28 台州天扬机电有限公司 Plastic steeling pressure tank
CN104475525A (en) * 2014-11-04 2015-04-01 浙江风驰机械有限公司 Manufacturing method of internal-extrusion and external-spinning type steel ring rim
CN207017356U (en) * 2017-06-06 2018-02-16 丹阳市云孚科技有限公司 A kind of production equipment of diaphragm-type air-compressed tank, diaphragm-type air-compressed tank

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109262854A (en) * 2018-08-23 2019-01-25 南京柯瑞特种陶瓷股份有限公司 Ceramic honey comb excircle processing lathe

Similar Documents

Publication Publication Date Title
EP3184185A1 (en) Integrated plate welded-joint-free vehicle wheel and forming method thereof
CN104810992B (en) Stator core automatic production line
CN102581051B (en) Cold extrusion forming method for lute hole of axle housing of automobile drive axle and pressing die forming machine tool
US1654647A (en) Method of making hollow articles
CN104191906B (en) Integral type shaped steel no-welding-seam wheel and forming method thereof
CN201002112Y (en) Steel pipe seaming machine
CN106623633A (en) Auto door seal strip guide slot stretch-bending mould
CN108655244A (en) A kind of flexible spinning manufacturing method of integrated wheel
CN207017356U (en) A kind of production equipment of diaphragm-type air-compressed tank, diaphragm-type air-compressed tank
CN111922654A (en) Preparation method of GH4169 alloy special-shaped ring blank with flange and forming die thereof
CN108555048A (en) A kind of reflectal rim for automobile wheel extrusion forming method
CN107268722A (en) The production equipment and production method of a kind of diaphragm-type air-compressed tank, diaphragm-type air-compressed tank
CN111112453A (en) Integral forming method for bottom head of large-scale storage tank with high depth-diameter ratio
CN109174970A (en) A kind of roll-forming method and device of the metal abnormity variable cross-section tubing based on hydroforming
CN110576116A (en) Forming process of rotary opening cover of beer can
CN206326378U (en) A kind of Silencing tube material forming production line
CN104826937A (en) Tailcone forming mould and forming method of tailcone forming mould
CN211222145U (en) Turn-up forming equipment and three-drum forming machine
CN107803423A (en) A kind of shaped structure and manufacturing process for manufacturing lightweight automobile rim
CN107116961A (en) A kind of back-up ring welded type has tyre tube wheel and its manufacture method
CN116511327A (en) Thin-wall conical tube forming die with flanging characteristic and method
CN206854491U (en) A kind of empty contracting machine
CN205949600U (en) Double bend compound shaper that expands of passing through many hands or places of upsetting side by side
CN107443018A (en) A kind of pressure volume pot production equipment and production method
CN110369594B (en) Forming method for manufacturing integral rear axle housing part

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20171020

RJ01 Rejection of invention patent application after publication