CN107268170B - Combined jacquard needle capable of being napped at will and needle selection system thereof - Google Patents
Combined jacquard needle capable of being napped at will and needle selection system thereof Download PDFInfo
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- CN107268170B CN107268170B CN201710425527.2A CN201710425527A CN107268170B CN 107268170 B CN107268170 B CN 107268170B CN 201710425527 A CN201710425527 A CN 201710425527A CN 107268170 B CN107268170 B CN 107268170B
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- needle
- jacquard
- elastic
- napping
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/66—Devices for determining or controlling patterns ; Programme-control arrangements
- D04B15/84—Jacquard cards or mechanisms
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Abstract
The invention provides a combined jacquard needle capable of napping at will and a needle selection system thereof, belonging to the technical field of knitting machinery. The technical problem that the existing napping sinker disc is easy to break due to collision in the process of napping at will is solved. The jacquard needle comprises an outer needle and an inner needle, wherein the outer needle is provided with a needle accommodating cavity for accommodating the inner needle, the inner needle is clamped into the needle accommodating cavity to form clamping fit with the outer needle, when the top of the inner needle contacts with a jacquard triangle of a needle selector, the inner needle can deform so that the top of the inner needle moves towards the direction close to the bottom of the needle accommodating cavity, and when the top of the inner needle is separated from the jacquard triangle of the needle selector, the top of the inner needle can move towards the direction far away from the bottom of the needle selecting cavity. The jacquard needle has an elastic structure, and is effectively prevented from being broken due to collision with a jacquard triangle.
Description
Technical Field
The invention belongs to the technical field of knitting machinery, relates to a jacquard needle, and particularly relates to a combined type jacquard needle capable of being napped at will.
Background
The random napping technology can carry out napping treatment on the surface of the knitwear, forms random napped textures on the surface, forms preset patterns, can enhance the skin sense comfort through napping tissues, and even can carry out napping treatment on corresponding positions of the knitwear according to human acupuncture points to stimulate the human acupuncture points, thereby playing a role in health care. The decisive factor for the quality of any napping on the surface of the knitted product lies in the system of any napping, in which stability plays a critical role. In the process of random napping, the process of random napping is completed through the sinker sheet, and when the random napping sinker sheet is selected at a high speed, the head of the random napping sinker sheet slightly moves upwards or downwards to cause the reduction of napping quality.
In order to solve the problems of the prior art, people have long searched for and put forward various solutions. For example, chinese patent document discloses an arbitrary napping sinker and outer sinker disc engagement device of a hosiery knitting machine [ application No.: 201120488031.8], including outer sinker dish and sinker piece that outer sinker dish of upper and lower part is constituteed, the penetrating upper portion guide way of upper portion outer sinker dish equipartition, the lower extreme is annular boss, the internal diameter of upper and lower extreme is the same, the external diameter of lower extreme is less than the external diameter of upper end, the height is slightly less than the height of stitch, the penetrating lower part guide way of lower part outer sinker dish upper end equipartition, the internal diameter and the external diameter of upper and lower part outer sinker dish are the same, fixed connection, sinker piece has a height slightly less than the lower guide strip of lower part guide way degree of depth, the length sum of stitch and lower guide strip is greater than the difference of radius of upper end and lower extreme, be less than the internal diameter of the outer sinker dish of lower part.
In the scheme, the outer sinker disc is formed by two parts of structures with the guide grooves arranged at the upper part and the lower part, so that the problem that the socks are poor due to breakage and inconsistent heights of any napping sinker in the process of entering the outer sinker disc is effectively solved. However, after the sinker is selected by the needle selecting device, the thrust of the needle selecting device bends the sinker and the tail portion thereof tilts up in the process that the guide block above the device enters the guide surface of the jacquard triangle, so that the sinker is easy to bump the jacquard triangle and break, and the phenomena of machine damage and poor knitting products are caused.
Disclosure of Invention
The invention aims to provide a combined jacquard needle capable of arbitrarily napping in order to solve the problems; the technical problem that the guide part of the sinker is easy to break in the prior art is solved.
Another object of the present invention is to provide a needle selection system.
In order to achieve the purpose, the invention adopts the following technical scheme: the combined jacquard needle capable of napping at will comprises a jacquard needle and is characterized in that the jacquard needle comprises an outer needle and an inner needle, the outer needle is provided with a needle containing cavity for containing the inner needle, the inner needle is clamped into the needle containing cavity to be in clamping fit with the outer needle, when the top of the inner needle contacts with a jacquard triangle of a needle selector, the inner needle can deform to enable the top of the inner needle to move towards the bottom direction close to the needle containing cavity, and when the top of the inner needle is separated from the jacquard triangle of the needle selector, the top of the inner needle can move towards the bottom direction far away from the needle selecting cavity.
In the combined jacquard needle with any napping function, the top of the needle accommodating cavity is provided with a needle ejecting opening, the inner needle comprises an elastic part clamped in the needle accommodating cavity and an ejecting part connected with the elastic part, the ejecting part can extend out of the needle ejecting opening under the elastic action of the elastic part, and when the top of the ejecting part is in contact with a jacquard triangle of the needle selector, the jacquard triangle can be pressed into the needle ejecting opening.
In the combined jacquard needle with any napping function, the top of the bouncing part is provided with a guide block which can slide along the lower surface of the jacquard triangle so as to press the bouncing part to move towards the direction entering the mouth of the jacquard needle, the elastic part is bent into a U shape, and the upper surface and the lower surface of the elastic part respectively abut against the upper inner wall and the lower inner wall of the needle accommodating cavity.
In the combined type jacquard needle with any napping property, the elastic part comprises a first elastic edge and a second elastic edge which are connected with each other, a bent part is arranged at the joint of the first elastic edge and the second elastic edge for smooth transition, two ends of the first elastic edge are abutted against the lower inner wall of the needle accommodating cavity, an elastic space is arranged between the first elastic edge and the lower inner wall of the needle accommodating cavity, and the second elastic edge is partially attached to the upper inner wall of the needle accommodating cavity.
In the combined type jacquard needle for optional napping described above, the kick-up portion 32 is provided with an inclined surface for increasing a space for displacement from the upper surface of the second elastic side 312.
In the combined jacquard needle with any napping function, one end of the bouncing part, which is far away from the second elastic edge, is provided with an arc guide surface which is pressed down or bounced to slide along the inner wall of the needle containing cavity, and the side wall, which is close to the arc guide surface, of the inner wall of the needle containing cavity is provided with an arc abutting surface matched with the arc guide surface.
In the combined jacquard needle with any napping function, a semicircular surface with the same size as the outer arc surface of the bending part is arranged on one side, away from the arc abutting surface, of the needle containing cavity, and the semicircular surface is pressed on the bending part to force the arc guide surface to always abut against the arc abutting surface when the bouncing part bounces or resets.
In the combined jacquard needle with any napping function, the blocking inclined plane is arranged on the upper surface of the needle containing cavity, the inclined plane matched with the blocking inclined plane is arranged on the upper surface of the inner needle body, the inclined plane abuts against the blocking inclined plane when the bouncing part bounces, and the inclined plane is separated from the blocking inclined plane when the bouncing part resets.
In the combined jacquard needle with any napping function, one side of the needle selection part, which is far away from the outer needle body, is provided with a plurality of needle selection teeth matched with the needle selector.
When the combined type random napping jacquard needle is selected by the needle selecting device, the inner needle bounces, and the guide block slides along the track of the random jacquard burr triangle and pushes the outer needle to slide according to the track of the random jacquard burr triangle.
Compared with the prior art, the invention has the advantages that:
1. the jacquard needle guide part has a telescopic function, avoids collision and breakage with a jacquard triangle, improves napping stability and reduces defective rate of products.
2. The jacquard needle consists of an inner needle and an outer needle, and only needs to be locally replaced after being worn, so that the maintenance cost is reduced.
Drawings
FIG. 1 is a schematic view of a combined random napped jacquard needle compression structure provided by the present invention;
FIG. 2 is a schematic diagram of a combined random napped jacquard needle bounce structure provided by the present invention;
FIG. 3 is a schematic view of the inner needle structure provided by the present invention;
fig. 4 is a schematic view of the outer needle structure provided by the present invention.
In the figure, a jacquard needle 1, a jacquard triangle 11, an outer needle 2, a needle ejecting opening 22, a needle containing cavity 21, a circular arc abutting surface 23, a semicircular surface 24, a blocking inclined surface 25, an inner needle 3, an elastic part 31, a first elastic edge 311, a second elastic edge 312, a bending part 313, an elastic space 314, an inclined surface 315, an ejecting part 32, a guide block 33, a circular arc guide surface 34, a needle selecting part 4 and needle selecting teeth 41.
Detailed Description
As shown in fig. 1, a combined jacquard needle with random napping comprises a jacquard needle 1, wherein the jacquard needle 1 comprises an outer needle 2 and an inner needle 3, the outer needle 2 is provided with a needle accommodating cavity 21 for accommodating the inner needle 3, the inner needle 3 is clamped into the needle accommodating cavity 21 to form clamping fit with the outer needle 2, when the top of the inner needle 3 contacts with a jacquard triangle 11 of a needle selector, the inner needle 3 can deform so that the top of the inner needle 3 moves towards the bottom direction close to the needle accommodating cavity 21, and when the top of the inner needle 3 is separated from the jacquard triangle 11 of the needle selector, the top of the inner needle 3 can move towards the bottom direction far away from the needle accommodating cavity 21.
During the knitting process, the jacquard needles are arranged in the sinker disk and rotate along with the sinker disk. A jacquard triangle 11 is fixedly arranged above the sinker disc.
When the jacquard needle rotates to enter the jacquard triangle 11, the jacquard triangle 11 presses the bounce part 32 of the inner needle 3 to the bounce needle opening 22, the elastic part 31 deforms to store elastic force, and the guide block of the bounce part 32 is positioned below the jacquard triangle 11 to avoid breaking due to collision with the jacquard triangle 11.
When the part needing napping treatment on the surface of the knitting product enters the position of the needle selector, the needle selector works, acting force is applied to the needle selecting part 4 of the outer needle 2 to push the outer needle 2, the inner needle 3 is driven to move out of the lower part of the jacquard triangle 11, the bouncing part is separated from the compression of the jacquard triangle 11, the elastic part 31 releases energy and restores deformation, so that the bouncing part 32 pops out and resets, and the guide block 33 moves along the track on the jacquard triangle 11 to push the sinker to perform napping action.
When the part which does not need to be napped passes through the needle selector, the needle selector does not act, the inner needle 3 and the outer needle 2 only move along with the sinker disc, the inner needle 3 is always positioned below the jacquard triangle 11, the guide block 33 moves along the lower surface of the jacquard triangle 11, the guide block 33 is prevented from being broken, and meanwhile, the sinker at the position does not perform napping action.
Specifically, as shown in fig. 2, the needle accommodating chamber 21 has a needle ejecting opening 22 at the top, the inner needle 3 includes an elastic portion 31 inserted into the needle accommodating chamber 21 and an ejecting portion 32 connected to the elastic portion 31, the ejecting portion 32 can extend out of the needle ejecting opening 22 by the elastic force of the elastic portion 31, and the jacquard cam 11 can be pressed into the needle ejecting opening 22 by the jacquard cam 11 when the top of the ejecting portion 32 contacts the jacquard cam 11 of the needle selector.
Furthermore, as shown in fig. 3-4, a guiding block 33 is disposed at the top of the bouncing-up portion 32, which can slide along the lower surface of the jacquard triangle 11 to press the bouncing-up portion 32 to move toward the direction of entering the needle ejecting opening 22, the elastic portion 31 is bent into a U shape, and the upper and lower surfaces of the elastic portion 31 respectively abut against the upper and lower inner walls of the needle accommodating cavity 21.
Preferably, the elastic portion 31 includes a first elastic edge 311 and a second elastic edge 312 connected to each other, a curved portion 313 is provided at a joint of the first elastic edge 311 and the second elastic edge 312 for smooth transition, two ends of the first elastic edge 311 abut against a lower inner wall of the needle accommodating cavity 21, an elastic space 314 is provided between the first elastic edge 312 and the lower inner wall of the needle accommodating cavity 21, and the second elastic edge 312 partially abuts against an upper inner wall of the needle accommodating cavity 21.
Preferably, the bounce portion 32 is provided with an inclined surface for increasing a space for displacement from the upper surface of the first elastic side 311.
Preferably, one end of the bouncing part 32 far away from the second elastic edge 312 is provided with an arc-shaped guide surface 34 which presses down or bounces up and slides along the inner wall of the needle containing cavity 21, and the side wall of the inner wall of the needle containing cavity 21 near the arc-shaped guide surface 34 is provided with an arc-shaped abutting surface 23 which is matched with the arc-shaped guide surface 34. Preferably, the popups 32 have popups arcuate guide surfaces 34 that conform to the side walls of the needle receiving chamber 21. The spring part 32 moves circularly around one end of the spring part 31 when being sprung, the spring part 32 rubs with the side wall of the needle containing cavity 21, and the arc guide surface 34 enhances the smoothness of the relative movement between the side wall and the spring part 32 and reduces the friction resistance.
The side of the needle containing cavity 21 far away from the arc abutting surface 23 is provided with a semi-circular surface 24 with the same size as the outer arc surface of the bending part 313, and the semi-circular surface 24 presses on the bending part 313 to force the arc guiding surface 34 to always abut against the arc abutting surface 23 when the bouncing part 32 bounces or resets. Avoiding the phenomenon that the inner needle 3 is pushed out by the needle selecting device and moved in the needle containing cavity 21 to cause response delay, and the inner needle can not be separated from the pressure of the jacquard triangle 11 to cause galling and missed knitting.
Preferably, the blocking inclined plane 25 is arranged on the upper surface of the needle containing cavity 21, the inclined plane 315 matched with the blocking inclined plane 25 is arranged on the upper surface of the first elastic edge 311, the inclined plane 315 abuts against the blocking inclined plane 25 when the bouncing portion 32 bounces, and is separated from the blocking inclined plane 25 when the bouncing portion 32 resets.
The outer needle 2 is provided with a needle selecting part 4 near the bounce part 32, and the needle selecting part 4 is provided with a plurality of needle selecting teeth 41 matched with the needle selector.
When the combined random napping jacquard needle is selected by a needle selector, an inner needle 3 bounces, a guide block 33 slides along a track of a random jacquard triangle 11 and pushes an outer needle 2 to slide according to the track of the random jacquard triangle 11.
The basic principle of the invention is as follows:
when the part needing napping treatment on the surface of the knitting product enters the position of the needle selector, the needle selector works, acting force is applied to the needle selecting part 4 of the outer needle 2 to push the outer needle 2, the inner needle 3 is driven to move out of the lower part of the jacquard triangle 11, the bouncing part is separated from the compression of the jacquard triangle 11, the elastic part 31 releases energy and restores deformation, so that the bouncing part 32 pops out and resets, and the guide block 33 moves along the track on the jacquard triangle 11 to push the sinker to perform napping action.
When the part which does not need to be napped passes through the needle selector, the needle selector does not act, the inner needle 3 and the outer needle 2 only move along with the sinker disc, the inner needle 3 is always positioned below the jacquard triangle 11, the guide block 33 moves along the lower surface of the jacquard triangle 11, the guide block 33 is prevented from being broken, and meanwhile, the sinker at the position does not perform napping action.
The invention has the advantages that:
1. the jacquard needle guide part has a telescopic function, avoids collision and breakage with a jacquard triangle, improves napping stability and reduces defective rate of products.
2. The jacquard needle consists of an inner needle and an outer needle, and only needs to be locally replaced after being worn, so that the maintenance cost is reduced.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Although the terms of jacquard needle 1, jacquard triangle 11, outer needle 2, needle-ejecting opening 22, needle-receiving cavity 21, circular arc abutting surface 23, semicircular surface 24, blocking inclined surface 25, inner needle 3, elastic portion 31, first elastic edge 311, second elastic edge 312, curved portion 313, elastic space 314, inclined surface 315, ejecting portion 32, guide block 33, circular arc guide surface 34, needle-selecting portion 4, needle-selecting tooth 41, etc. are used more herein, the possibility of using other terms is not excluded. These terms are used merely to more conveniently describe and explain the nature of the present invention and they are to be interpreted as any additional limitation which is not in accordance with the spirit of the present invention.
Claims (10)
1. The combined jacquard needle capable of napping at will comprises a jacquard needle (1) and is characterized in that the jacquard needle (1) comprises an outer needle (2) and an inner needle (3), the outer needle (2) is provided with a needle accommodating cavity (21) for accommodating the inner needle (3), the inner needle (3) is clamped into the needle accommodating cavity (21) to form clamping fit with the outer needle (2), when the top of the inner needle (3) contacts with a jacquard triangle (11) of a needle selector, the inner needle (3) can deform to enable the top of the inner needle (3) to move towards the direction close to the bottom of the needle accommodating cavity (21), and when the top of the inner needle (3) is separated from the jacquard triangle (11) of the needle selector, the top of the inner needle (3) can move towards the direction far away from the bottom of the needle accommodating cavity (21).
2. The combined type jacquard needle with random napping according to claim 1, characterized in that the needle containing cavity (21) has a needle ejecting opening (22) at the top, the inner needle (3) comprises an elastic part (31) clamped in the needle containing cavity (21) and an ejecting part (32) connected with the elastic part (31), the ejecting part (32) can extend out of the needle ejecting opening (22) under the elastic force of the elastic part (31), and the ejecting part (32) can be pressed into the needle ejecting opening (22) by the jacquard cam (11) when the top of the ejecting part (32) contacts the jacquard cam (11) of the needle selector.
3. The combined jacquard needle with random napping according to claim 2, characterised in that a guide block (33) capable of sliding along the lower surface of the jacquard triangle (11) to press the jacquard triangle (32) to move towards the direction of entering the needle opening (22) is arranged at the top of the elastic part (32), the elastic part (31) is bent into a U shape, and the upper and lower surfaces of the elastic part (31) respectively abut against the upper and lower inner walls of the needle containing cavity (21).
4. The combined type jacquard needle with random napping function as claimed in claim 3, characterized in that the elastic part (31) comprises a first elastic edge (311) and a second elastic edge (312) which are connected with each other, a curved part (313) is arranged at the joint of the first elastic edge (311) and the second elastic edge (312) for smooth transition, two ends of the first elastic edge (311) abut against the lower inner wall of the needle containing cavity (21), an elastic space (314) is arranged between the first elastic edge (311) and the lower inner wall of the needle containing cavity (21), and the second elastic edge (312) is attached to the upper inner wall of the needle containing cavity (21).
5. The combination type napping jacquard needle according to claim 4 characterized in that the raised portion (32) is provided with an inclined surface to increase the space for displacement from the upper surface of the second elastic edge (312).
6. The combined jacquard needle with random napping function according to claim 5, characterized in that the end of the bouncing part (32) far away from the second elastic edge (312) is provided with an arc guide surface (34) which pushes down or bounces and slides along the inner wall of the needle containing cavity (21), and the side wall of the inner wall of the needle containing cavity (21) close to the arc guide surface (34) is provided with an arc abutting surface (23) which is matched with the arc guide surface (34).
7. The combined jacquard needle with random napping according to claim 6, characterized in that the side of the needle accommodating cavity (21) far away from the arc-shaped abutting surface (23) is provided with a semicircular surface (24) with the same size as the outer arc surface of the bending part (313), and the semicircular surface (24) is pressed on the bending part (313) to force the arc-shaped guide surface (34) to always abut against the arc-shaped abutting surface (23) when the bouncing part (32) bounces or resets.
8. The combined jacquard needle with random napping function according to claim 7, wherein the upper surface of the needle accommodating cavity (21) is provided with a blocking inclined surface (25), the upper surface of the first elastic edge (311) is provided with an inclined surface (315) matched with the blocking inclined surface (25), the inclined surface (315) abuts against the blocking inclined surface (25) when the pop-up portion (32) pops up, and is separated from the blocking inclined surface (25) when the pop-up portion (32) resets.
9. The combined jacquard needle with random napping according to claim 1, characterized in that the outer needle (2) is provided with a needle selecting part (4) on one side close to the bouncing part (32), and the needle selecting part (4) is provided with a plurality of needle selecting teeth (41) matched with a needle selector.
10. A needle selection system using the combined type jacquard needle with random picking according to any one of claims 3 to 9, characterized in that when the combined type jacquard needle with random picking is selected by the needle selection device, the inner needle (3) pops up, the guide block (33) slides along the track of the random jacquard triangle (11) and pushes the outer needle (2) to slide along the track of the random jacquard triangle (11).
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CN201710425527.2A CN107268170B (en) | 2017-06-08 | 2017-06-08 | Combined jacquard needle capable of being napped at will and needle selection system thereof |
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CN201710425527.2A CN107268170B (en) | 2017-06-08 | 2017-06-08 | Combined jacquard needle capable of being napped at will and needle selection system thereof |
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CN109208166B (en) * | 2018-11-26 | 2024-04-19 | 赵益峰 | Napping jacquard needle moving system and needle moving method thereof |
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CN205152526U (en) * | 2015-09-25 | 2016-04-13 | 蔡阿体 | Novel needle structure of selecting of hanging wall jacquard weave |
CN206188991U (en) * | 2016-10-19 | 2017-05-24 | 典洋针织机械股份有限公司 | Gram chip architecture is stretched in package towel jacquard weave of turning over |
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JPH07197358A (en) * | 1993-12-28 | 1995-08-01 | Etsuzou Sasaki | Jacquard guide and jacquard guide unit |
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