CN107267688B - Method for preparing xylooligosaccharide or xylose by using disc mill grinding hydrolysis - Google Patents

Method for preparing xylooligosaccharide or xylose by using disc mill grinding hydrolysis Download PDF

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CN107267688B
CN107267688B CN201710533426.7A CN201710533426A CN107267688B CN 107267688 B CN107267688 B CN 107267688B CN 201710533426 A CN201710533426 A CN 201710533426A CN 107267688 B CN107267688 B CN 107267688B
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liquid
xylose
acid
oligosaccharide
xylo
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CN107267688A (en
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应汉杰
单军强
朱晨杰
唐成伦
陈彦君
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Nanjing Tech University
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Nanjing Tech University
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    • CCHEMISTRY; METALLURGY
    • C13SUGAR INDUSTRY
    • C13KSACCHARIDES OBTAINED FROM NATURAL SOURCES OR BY HYDROLYSIS OF NATURALLY OCCURRING DISACCHARIDES, OLIGOSACCHARIDES OR POLYSACCHARIDES
    • C13K13/00Sugars not otherwise provided for in this class
    • C13K13/002Xylose
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B37/00Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B37/00Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
    • C08B37/0003General processes for their isolation or fractionation, e.g. purification or extraction from biomass

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Biochemistry (AREA)
  • Organic Chemistry (AREA)
  • Molecular Biology (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • General Health & Medical Sciences (AREA)
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  • Saccharide Compounds (AREA)
  • Polysaccharides And Polysaccharide Derivatives (AREA)

Abstract

The invention discloses a method for preparing xylo-oligosaccharide or xylose by using disc grinding and milling, which comprises the following steps: (1) soaking the primary lignocellulose in water or acid solution, and performing solid-liquid separation after soaking; (2) grinding the material obtained in the step (1) by using a disc grinder under the conditions of introducing steam, heating and pressurizing, obtaining xylo-oligosaccharide feed liquid or xylose feed liquid after grinding, soaking the raw lignocellulose in the step (1) in water to obtain the xylo-oligosaccharide feed liquid in the step (2), soaking the raw lignocellulose in the step (1) in an acid solution to obtain the xylose feed liquid in the step (2); (3) and (3) carrying out solid-liquid separation on the feed liquid obtained in the step (2) to obtain xylo-oligosaccharide liquid or xylose liquid. Compared with the traditional acid method process, the production period is shortened by adopting disc grinding and milling, the corrosion to equipment is reduced, the scale-up production can be realized, the materials are not heated together with a large amount of acid liquor in the steam heating and pressurizing process, the steam consumption is reduced, and the energy is saved.

Description

A kind of method that xylo-oligosaccharide or xylose are prepared using mill grinding
Technical field
The invention belongs to technical field of biochemical industry, and in particular to a kind of to prepare xylo-oligosaccharide or xylose using mill grinding Method.
Background technology
Xylo-oligosaccharide is also known as wood oligose, is formed by 2~10 xyloses with β-(1 → 4) glucosides key connection.Xylo-oligosaccharide because It is difficult to large intestine is directly entered by the digestive ferment system decomposition in human body, probiotic bifidobacteria and lactic acid in a large amount of enteron aisles that rise in value On the one hand bacterium, tunning short chain fatty acids such as lactic acid, acetic acid, propionic acid, butyric acid can reduce the pH value in enteron aisle, so as to Promote function of intestinal canal, lipid metabolism and prevents colon cancer at the absorption of calcium and minerals;On the other hand, these tunning energy Inhibit the growth of the pathogenic bacteria such as clostridium, prevent diarrhea and than constipation, reduce the generation of toxic metabolic products.Therefore, in food, system Medicine and animal feed etc. have important application.
The existing preparation method of xylo-oligosaccharide mainly has:Direct enzymatic isolation method, acid-hydrolysis method, hydro-thermal method and chemistry-enzyme process. Acid-hydrolysis method directly serves as raw material with acid and prepares xylo-oligosaccharide comparing with other methods, and acid-hydrolysis method is because of yield height, reproducibility It is good to be commonly used to do dynamic analysis and research.But traditional acid system prepares xylo-oligosaccharide, entire technical process water, acid, alkali And the treating capacity of high-salt wastewater is big, needs acidproof, pressure-resistant, heat-resisting equipment, investment is big and environmental pressure is larger;Temperature need to reach 100 DEG C or so, time 1.5h or so, the period is longer and less efficient, simultaneously because acid solution and material will be same during hydrolysis heating Shi Shengwen, therefore steam consumption is very high, energy consumption is big;Sour hydrolysis rate is fast, it is difficult to stop reaction in xylo-oligosaccharide level, and Acid hydrolytic reaction can be generated with nuisance;Neutralizing zone needs alkali to neutralize acid, has fouling generation, while N-process part The excessively high quality that xylo-oligosaccharide can be caused further to be hydrolyzed to monosaccharide, influence product of pH.
Mill technology is combined with acid system and prepares xylo-oligosaccharide or xylose and is not reported both at home and abroad so far.
Invention content
Goal of the invention:The defects of present invention prepares xylo-oligosaccharide for classical acid hydrolysis provides a kind of mill pressurization Method prepares xylo-oligosaccharide or xylose, and the advantage is that reduces energy consumption, water consumption and production cost, improves xylo-oligosaccharide or xylose Quality and yield.
Technical solution:
A kind of method that xylo-oligosaccharide or xylose are prepared using mill grinding, is included the following steps:
(1) primary lignocellulosic water or acid solution are impregnated, separation of solid and liquid after the completion of immersion;
(2) material that step (1) obtains is utilized into mill grinding under conditions of steam heating, pressurization is passed through, grinding is complete Into obtaining xylo-oligosaccharide feed liquid or xylose feed liquid,
When primary lignocellulosic is soaked in water in step (1), step (2) obtains xylo-oligosaccharide feed liquid,
When primary lignocellulosic is impregnated with acid solution in step (1), step (2) obtains xylose feed liquid;
(3) feed liquid that step (2) obtains is subjected to separation of solid and liquid and obtains xylo-oligosaccharide liquid or Xylose.
Before the primary lignocellulosic of step (1) impregnates, first washing removal dust, sundries and pigment etc..
The primary lignocellulosic of the step (1) is corncob, bagasse, wheat straw bar, maize straw or switchgrass.
The primary lignocellulosic of the step (1) and the mass ratio of water or acid solution are 1:1.5~10.
Step (1) acid solution is the aqueous solution of acetic acid, sulfuric acid, nitric acid, hydrochloric acid, formic acid or trifluoroacetic acid.
Sour mass fraction is 0.1%~5% in step (1) acid solution.
Step (1) soaking temperature is 20 DEG C~80 DEG C, and soaking time is 0.3h~20h.
The pretreated primary lignocellulosic water content that the step (1) obtains for dry weight 30%~ 70%.
The pressure of step (2) steam is 0.01~0.8MPa.
Step (2) the grinding speed is 1000~4000r/min, and the grinding time is 2~10min.
The feed liquid that the step (3) obtains carries out separation of solid and liquid, carries out separation of solid and liquid again after filter residue washing, carries out 2~5 Whole filtrate is collected after secondary washing and separation of solid and liquid, obtains xylo-oligosaccharide liquid or Xylose.
Separation of solid and liquid is by the way of press filtration in the step (3).
Advantageous effect:After to primary lignocellulosic tentatively pre-process, using mill pressurization grinding technique substitution Material of traditional acid system technique productions rich in xylo-oligosaccharide or xylose, the xylo-oligosaccharide of high concentration is obtained by multiple filter-press dehydration Or xylose solution.Compared with traditional acid technological process, the condition of mill pressurization grinding is more mild, and grinding only needs 2~10min, greatly The production cycle is shortened greatly, reduces the corrosion to equipment, realizes amplification production;Steam heating pressure process material not with it is a large amount of Acid solution heats together, greatly reduces the consumption of steam, energy saving, but also the investment of power plant reduces;Xylo-oligosaccharide Without acid in liquid, it can prevent xylo-oligosaccharide from further degrading and reduce the cost of acid-base neutralization;Acid content is extremely low in Xylose, Reduce the cost of later stage acid-base neutralization.
Description of the drawings
Fig. 1 is the process flow chart that xylo-oligosaccharide is prepared using mill grinding;
Fig. 2 is the process flow chart that mill grinding prepares xylose.
Specific embodiment
According to following embodiments, the present invention may be better understood.It is however, as it will be easily appreciated by one skilled in the art that real It applies the described content of example and is merely to illustrate the present invention, without sheet described in detail in claims should will not be limited Invention.
The pressure high-density paste mill used in embodiment, product type are φ 300, and mill φ 300, manufacturer is Shandong The morning bell machinery limited company.
Embodiment 1
(1) corncob 200kg, washing raw material removal dust, sundries and pigment etc. are taken, then by raw material soaking in 0.8m3 Water in, soaking temperature be 50 DEG C, soaking time 8h;Next time will be recycled after reaching setting soaking time without absorbed water It is continuing with, obtains the pretreatment corncob that water content is dry weight 39%;
(2) it will be delivered in pressure high-density paste mill by the corncob of pretreatment, material, which enters, to be detained in cylinder, closes Feed inlet is heated using steam, and the steam pressure of 0.1MPa is passed through demurrage cylinder, and grinding processing time is 5min, and grinding is fast It spends for 3000r/min, after grinding to predetermined time, opens pneumatic ball valve, pressure is down to an atmospheric pressure, is obtained containing oligomeric wood The feed liquid of sugar;
(3) feed liquid containing xylo-oligosaccharide is subjected to press filtration, obtains first time extracting solution, 1m is added in filter residue3Deionized water, 20min is extracted, then press filtration obtains second of extracting solution;Obtained filter residue adds in 0.8m3Then deionized water carries out third time Press filtration obtains third time extracting solution, collects whole extracting solutions and obtains thick xylo-oligosaccharide liquid.It is obtained by liquid chromatogram measuring low Xylan conversion ratio is 30%.Wherein xylo-oligosaccharide is distributed in xylobiose to seven sugar of wood, xylobiose quality accounting 10%, xylotriose Quality accounting 15%, Xylotetrose quality accounting 20%, wooden pentasaccharides quality accounting 23%, wooden six saccharic amount accountings 21%.Seven sugar of wood Quality accounting 11%.
Wherein, xylo-oligosaccharide conversion ratio is calculated as follows:
Embodiment 2
(1) corncob 200kg, washing raw material removal dust, sundries and pigment etc. are taken, then by raw material soaking in 0.8m3 Water in, soaking temperature be 50 DEG C, soaking time 8h;Next time will be recycled after reaching setting soaking time without absorbed water It is continuing with, obtains the pretreatment corncob that water content is dry weight 39%;
(2) it will be delivered in pressure high-density paste mill by the corncob of pretreatment, material, which enters, to be detained in cylinder, closes Feed inlet is heated using steam, and the steam pressure of 0.4MPa is passed through demurrage cylinder, and grinding processing time is 5min, and grinding is fast It spends for 3000r/min, after grinding to predetermined time, opens pneumatic ball valve, pressure is down to an atmospheric pressure, is obtained containing oligomeric wood The feed liquid of sugar;
(3) feed liquid containing xylo-oligosaccharide is subjected to press filtration, obtains first time extracting solution, 1m is added in filter residue3Deionized water, 20min is extracted, then press filtration obtains second of extracting solution;Obtained filter residue adds in 0.8m3Then deionized water carries out third time Press filtration obtains third time extracting solution, collects whole extracting solutions and obtains thick xylo-oligosaccharide liquid.It is obtained by liquid chromatogram measuring low Xylan conversion ratio is 50%.Wherein xylo-oligosaccharide is distributed in xylobiose to seven sugar of wood, and xylobiose accounts for quality accounting 27%, wood three Saccharic amount accounting 22%, Xylotetrose quality accounting 19%, wooden pentasaccharides quality accounting 15%, wooden six saccharic amount accountings 10%, wood seven Saccharic amount accounting 7%.
Embodiment 3
For preparation process with embodiment 1, other conditions are as shown in table 1:
Table 1 prepares the process optimization of xylo-oligosaccharide using mill pressurization grinding
Primary lignocellulosic Solid-to-liquid ratio (mass ratio) Pretreatment condition Grinding condition
Wheat straw bar 1:1.5 80 DEG C, 0.3h 0.01MPa, 4000r/min, 10min
Maize straw 1:3 20 DEG C, 20h 0.8MPa, 1000r/min, 2min
Switchgrass 1:5 50 DEG C, 10h 0.5MPa, 3000r/min, 5min
Corncob 1:8 50 DEG C, 8h 0.1MPa, 3000r/min, 5min
Bagasse 1:10 30 DEG C, 8h 0.3MPa, 3000r/min, 10min
Embodiment 4
(1) corncob 200kg, washing raw material removal dust, sundries and pigment etc. are taken, then by raw material soaking in 0.8m3 Mass fraction is in 0.35% trifluoroacetic acid solution, and soaking temperature is 30 DEG C, soaking time 8h;Reach setting soaking time After will without absorbed acid solution recycling next time be continuing with, obtain water content be dry weight 39% pretreatment corncob;
(2) pretreated corncob is delivered in pressure high-density paste mill, material enter be detained cylinder in, close into Material mouth is heated using steam, and the steam pressure of 0.2MPa is passed through demurrage cylinder, and grinding processing time is 10min, grinding speed For 3000r/min, after grinding to predetermined time, pneumatic ball valve is opened, pressure is down to an atmospheric pressure, obtains the material containing xylose Liquid;
(3) feed liquid containing xylose is subjected to press filtration, obtains first time extracting solution, 1m is added in filter residue3Deionized water, extraction 20min, then press filtration obtain second of extracting solution;Obtained filter residue adds in 0.8m3Then deionized water carries out third time pressure Filter, obtains third time extracting solution, collects whole extracting solutions and obtain crude xylose solution.Xylose is obtained by liquid chromatogram measuring Rate is 50%.
Wherein, xylose rate is calculated as follows:
Embodiment 5
(1) bagasse 200kg, washing raw material removal dust, sundries and pigment etc. are taken, then by raw material soaking in 0.8m3 Mass fraction is in 0.35% trifluoroacetic acid solution, and soaking temperature is 50 DEG C, soaking time 8h;Reach setting soaking time After will without absorbed acid solution recycling next time be continuing with, obtain water content be dry weight 33% pretreatment bagasse;
(2) pretreated bagasse is delivered in pressure high-density paste mill, material enter be detained cylinder in, close into Material mouth is heated using steam, and the steam pressure of 0.3MPa is passed through demurrage cylinder, and grinding processing time is 10min, grinding speed For 3000r/min, after grinding to predetermined time, pneumatic ball valve is opened, pressure is down to an atmospheric pressure, obtains the material containing xylose Liquid;
(3) feed liquid containing xylose is subjected to press filtration, obtains first time extracting solution, 1m is added in filter residue3Deionized water, extraction 20min, then press filtration obtain second of extracting solution;Obtained filter residue adds in 0.8m3Then deionized water carries out third time pressure Filter, obtains third time extracting solution, collects whole extracting solutions and obtain crude xylose solution.Xylose is obtained by liquid chromatogram measuring Rate is 70%.
Embodiment 6
For preparation process with embodiment 4, other conditions are as shown in table 2:
Table 2 prepares the process optimization of xylose using mill pressurization grinding
Primary lignocellulosic Acid solution Solid-to-liquid ratio (kg:L) Pretreatment condition Grinding condition
Wheat straw bar 2.5% acetic acid 1:1.5 80 DEG C, 0.3h 0.01MPa, 4000r/min, 10min
Maize straw 5% formic acid 1:3 20 DEG C, 20h 0.8MPa, 1000r/min, 2min
Switchgrass 1% hydrochloric acid 1:5 50 DEG C, 10h 0.5MPa, 3000r/min, 5min
Corncob 0.5% nitric acid 1:8 50 DEG C, 8h 0.2MPa, 3000r/min, 5min
Bagasse 3% sulfuric acid 1:10 30 DEG C, 8h 0.3MPa, 3000r/min, 10min

Claims (7)

  1. A kind of 1. method that xylo-oligosaccharide or xylose are prepared using mill grinding, which is characterized in that include the following steps:
    (1)Primary lignocellulosic water or acid solution are impregnated, separation of solid and liquid after the completion of immersion;
    (2)By step(1)Obtained material is completed under conditions of steam heating, pressurization is passed through using mill grinding, grinding To xylo-oligosaccharide feed liquid or xylose feed liquid, the pressure of steam is 0.2~0.8MPa, and grinding speed is 1000~4000r/min, is ground The solution time is 2~10min;
    Work as step(1)In primary lignocellulosic be soaked in water, step(2)Xylo-oligosaccharide feed liquid is obtained,
    Work as step(1)In primary lignocellulosic impregnated with acid solution, step(2)Obtain xylose feed liquid;
    (3)By step(2)Obtained feed liquid carries out separation of solid and liquid and obtains xylo-oligosaccharide liquid or Xylose.
  2. 2. the according to the method described in claim 1, it is characterized in that, step(1)Primary lignocellulosic is corncob, sweet Bagasse, wheat straw bar, maize straw or switchgrass.
  3. 3. the according to the method described in claim 1, it is characterized in that, step(1)Primary lignocellulosic and water or acid are molten The mass ratio of liquid is 1:1.5~10.
  4. 4. the according to the method described in claim 1, it is characterized in that, step(1)Soaking temperature is 20 DEG C~80 DEG C, is impregnated Time is 0.3h~20h.
  5. 5. the according to the method described in claim 1, it is characterized in that, step(1)Acid solution is acetic acid, sulfuric acid, nitric acid, salt The aqueous solution of acid, formic acid or trifluoroacetic acid.
  6. 6. the according to the method described in claim 5, it is characterized in that, step(1)Sour mass fraction is in acid solution 0.1%~5%.
  7. 7. the according to the method described in claim 1, it is characterized in that, step(3)Obtained feed liquid carries out separation of solid and liquid, filter Pulp water carries out separation of solid and liquid again after washing, collect whole filtrate after carrying out 2~5 washings and separation of solid and liquid, obtain oligomeric wood Liquid glucose or Xylose.
CN201710533426.7A 2017-07-03 2017-07-03 Method for preparing xylooligosaccharide or xylose by using disc mill grinding hydrolysis Active CN107267688B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102268490A (en) * 2011-06-16 2011-12-07 北京化工大学 Clean technique for co-producing xylose, xylitol and arabinose from agricultural and forestal waste
CN104762419A (en) * 2015-03-31 2015-07-08 华南理工大学 Method for preparing xylooligosaccharide from corncobs through microwave-assisted hydrothermal treatment
CN104946803A (en) * 2015-05-27 2015-09-30 华南理工大学 Method for preparing xylose hydrolysis fluid by utilizing oxalic acid mixed ball milling pretreated corncob
CN105625075A (en) * 2016-03-09 2016-06-01 中国科学院青岛生物能源与过程研究所 Method for pretreatment and separation of lignocellulose biomass
CN105695536A (en) * 2016-04-07 2016-06-22 天津科技大学 Pretreatment method of capable of implementing high-efficiency enzymolysis and saccharification on deciduous wood crotches
CN105777674A (en) * 2016-04-14 2016-07-20 南京工业大学 Method for preparing furfural, hydroxymethyl furfural and levulinic acid by using microchannel reaction device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102268490A (en) * 2011-06-16 2011-12-07 北京化工大学 Clean technique for co-producing xylose, xylitol and arabinose from agricultural and forestal waste
CN104762419A (en) * 2015-03-31 2015-07-08 华南理工大学 Method for preparing xylooligosaccharide from corncobs through microwave-assisted hydrothermal treatment
CN104946803A (en) * 2015-05-27 2015-09-30 华南理工大学 Method for preparing xylose hydrolysis fluid by utilizing oxalic acid mixed ball milling pretreated corncob
CN105625075A (en) * 2016-03-09 2016-06-01 中国科学院青岛生物能源与过程研究所 Method for pretreatment and separation of lignocellulose biomass
CN105695536A (en) * 2016-04-07 2016-06-22 天津科技大学 Pretreatment method of capable of implementing high-efficiency enzymolysis and saccharification on deciduous wood crotches
CN105777674A (en) * 2016-04-14 2016-07-20 南京工业大学 Method for preparing furfural, hydroxymethyl furfural and levulinic acid by using microchannel reaction device

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