CN107262458A - A kind of bore laser cleaner - Google Patents
A kind of bore laser cleaner Download PDFInfo
- Publication number
- CN107262458A CN107262458A CN201710447765.3A CN201710447765A CN107262458A CN 107262458 A CN107262458 A CN 107262458A CN 201710447765 A CN201710447765 A CN 201710447765A CN 107262458 A CN107262458 A CN 107262458A
- Authority
- CN
- China
- Prior art keywords
- vehicle equipment
- laser
- bore
- automation
- automation vehicle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0035—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like
- B08B7/0042—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like by laser
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/14—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
- B23K26/142—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor for the removal of by-products
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F41—WEAPONS
- F41A—FUNCTIONAL FEATURES OR DETAILS COMMON TO BOTH SMALLARMS AND ORDNANCE, e.g. CANNONS; MOUNTINGS FOR SMALLARMS OR ORDNANCE
- F41A29/00—Cleaning or lubricating arrangements
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
A kind of bore laser cleaner, belongs to laser equipment field, it is characterised in that：Including control module, flue dust recovery device and the generating laser being electrically connected with control module and automation vehicle equipment；The automation vehicle equipment can walk for one in bore, and provide the device of rotary power；The generating laser is arranged in automation vehicle equipment, positioned at the tail end of automation vehicle equipment；The flue dust recovery device is arranged at the front end of automation vehicle equipment；The front end of the automation vehicle equipment sets a plated film lens；The axis of the plated film lens and automation vehicle equipment is in 45 ° of angles.Generating laser produces laser straight and connected optical fiber injection, enters in gun tube, is acted directly on attachment and is cleaned with 45 degree of 90 degree of eyeglasses refractions of plated film in the outlet of automation vehicle equipment, operating cost is low, efficiency high, and effect is good, it is safer and easy to automate, suitable for popularization and application.
Description
Technical field
The invention belongs to laser equipment field, more particularly to a kind of bore laser cleaner.
Background technology
The wiping maintenance of cannon improves design accuracy significant for the life-span of extension gun tube.Inside rifle cannon
Rifling is spiral shape, and the carbon distribution that gunpowder transmitting is produced can be sticked on negative and positive rifling, such as cleaned not in time, during cannon subsequent transmission
Rifling will be worn.Present traditional wiping cleaning way labor intensity is big, the time is long, also to consume substantial amounts of material,
Cost is high, also not environmentally, more importantly can not be completely clean by the carbon cleaning on groove.
The derusting taken at present mainly has three kinds except carbon measure：One is mechanical friction removal method, that is, uses and scrape, wipe, grinding
Means reach the purpose for removing surface rusty stain and carbon distribution；Two be that water under high pressure strength washes away method, and the pressure produced using water jet is rushed
Hit metal surface and carry out derusting except carbon；Three be chemical ablution, using organic washing agent, passes through the methods such as leaching, spray, pouring
Remove rusty stain and carbon distribution.By it was verified that these three methods have certain effect.But due to being that contact derusting removes carbon
Method, there is different degrees of destruction or erosion damages while derusting removes carbon to metallic matrix in bore, and derusting is removed after carbon
Bore inner surface cleannes are not high, and have different degrees of ground contamination to environment.
The content of the invention
Present invention seek to address that above mentioned problem is controlled there is provided one kind specifically designed for bore inner surface, cleaning efficiency height, automation
The laser cleaning equipment of system.
Bore laser cleaner of the present invention, including control module, flue dust recovery device and with control mould
Generating laser and automation vehicle equipment that block is electrically connected；The automation vehicle equipment can walk for one in bore,
And the device of rotary power is provided；The generating laser is arranged in automation vehicle equipment, positioned at automation vehicle equipment
Tail end；The flue dust recovery device is arranged at the front end of automation vehicle equipment；The front end of the automation vehicle equipment is set
Put a plated film lens；The axis of the plated film lens and automation vehicle equipment is in 45 ° of angles.
Laser modulator is provided with bore laser cleaner of the present invention, the generating laser.
Bore laser cleaner of the present invention, the front end of the automation vehicle equipment is provided with monitoring camera-shooting dress
Put；The camera monitoring device is electrically connected with control module.
Bore laser cleaner of the present invention, the camera monitoring device includes microcam and LED illumination
Lamp.
Bore laser cleaner of the present invention, the automation vehicle equipment includes connecting successively from tail end to front end
Motor, gear train, hydraulic stem and the delivery cylinder connect；The delivery cylinder is one cylindric, is socketed on by its tail end on hydraulic stem
And be fixedly connected with hydraulic stem；The gear train includes a driving wheel and a driven pulley, and the driving wheel is connected with motor, described
Driven pulley is fixedly connected with the tail end of hydraulic stem, and driving wheel is mutually twisted with driven pulley；It is provided with the outer wall of the delivery cylinder
Several rollers.
Bore laser cleaner of the present invention, the roller includes support and wheel；One end of the support with
Delivery drum outer wall is fixedly connected, and the other end is connected with wheel；The support is flexibly connected successively by the first support and the second support
Constitute " V " type shape；The centre of the support is provided with compression spring.
Bore laser cleaner of the present invention, the roller is provided with two groups, and every group includes two rollers；Often
Two rollers in group are respectively symmetrically arranged at the both sides up and down of delivery cylinder.
Bore laser cleaner of the present invention, is walked into big gun by automating vehicle equipment carrying generating laser
In thorax, and rotary power is provided to generating laser.Generating laser produces laser straight and connected optical fiber injection, enters gun tube
It is interior, acted directly on attachment and cleaned with 45 degree of 90 degree of eyeglasses refractions of plated film in the outlet of automation vehicle equipment, made
Industry cost is low, efficiency high, and effect is good, safer and easy to automate, suitable for popularization and application.
Brief description of the drawings
Fig. 1 is the structural representation of bore laser cleaner of the present invention；
Fig. 2 is the operating diagram of bore laser cleaner of the present invention；
Wherein 1- generating lasers, 2- deliver cylinder, 3- supports, 4- compression springs, 5- plated film lens, 6- camera monitoring devices, 7-
Flue dust recovery device, 8- dust suctions cabinet, 9- laser modulators, 10- wheels, the 11- first order, the 12- second level, 13- driving wheels,
14- driven pulleys, 15- motors, 16- bores.
Embodiment
Below in conjunction with the accompanying drawings and the laser cleaner of bore 16 of the present invention is described in detail embodiment.
Embodiment one
The laser cleaner of bore 16 of the present invention, including control module, flue dust recovery device 7 and with control mould
Generating laser 1 and automation vehicle equipment that block is electrically connected；The automation vehicle equipment can be in the expert of bore 16 for one
Walk, and the device of rotary power is provided；The generating laser 1 is arranged in automation vehicle equipment, positioned at automation delivery
The tail end of equipment；The flue dust recovery device 7 is arranged at the front end of automation vehicle equipment；Before the automation vehicle equipment
End sets a plated film lens 5；The axis of the plated film lens 5 and automation vehicle equipment is in 45 ° of angles.
As shown in figure 1, it is described automation vehicle equipment tail end to front end including be sequentially connected motor 15, gear train,
Hydraulic stem and delivery cylinder 2；The hydraulic stem is made up of the multistage retractable rod being socketed successively, and the series of hydraulic stem can be according to automation
The horizontal displacement distance of vehicle equipment in actual use combines the stability of hydraulic stem to determine.Hydraulic stem in the present embodiment
For two grades, the first order 11 and the second level 12 are followed successively by from the tail end of hydraulic stem to front end, the wherein second level 12 is socketed on the first order
In 11；The delivery cylinder 2 is one cylindric, be socketed on by its tail end on the second level 12 of hydraulic stem and with the hydraulic stem second level
12 outer wall is fixedly connected；The gear train includes a driving wheel 13 and a driven pulley 14, the driving wheel 13 and motor 15
Main shaft is connected, and the driven pulley 14 is fixedly connected with the tail end of the first order 11 of hydraulic stem, and driving wheel 13 and driven pulley 14 are mutual
Occlusion；Roller is provided with the outer wall of the delivery cylinder 2, the roller is provided with two groups, and every group includes two rollers；It is foregoing
Generating laser 1 is arranged on the top of the second pole of hydraulic stem, and the laser that delivery cylinder 2 is sent by generating laser 1 is provided
One cavity passage using air as medium.Foregoing plated film lens 5 are arranged at the front end of delivery cylinder 2, the axis with delivering cylinder 2
Line is in 45 degree of angles, and the laser that generating laser 1 is sent is overlapped with delivering the axis of cylinder 2, after the reflection of plated film lens 5
On the inwall of disposal irradiation and bore 16.The roller includes support 3 and wheel 10；One end of the support 3 is with delivering outside cylinder 2
Wall is fixedly connected, and the other end is connected with wheel 10；The support 3 passes sequentially through screw rod activity by the first support 3 and the second support 3
Connection one " V " type shape of composition；The centre of the support 3 is provided with compression spring 4, the two ends of compression spring 4 respectively with first
Support 3 is connected with the second support 3, changes the number of degrees of the first support 3 and the second 3 angles of support by compression spring 4, so that
Wheel 10 can be adjusted and the distance between cylinder 2 is delivered, reaching makes automation vehicle equipment adapt to and multiple aperture bore 16
Purpose.
Control module of the invention residing is computer, and motor 15 is electrically connected with computer and receives the control that computer is sent
System instruction, motor 15 switches on power after operation instruction is obtained, and starts to rotate, so that drive driving wheel 13 to rotate by main shaft,
Driving wheel 13 drives driven pulley 14 to rotate, and driven pulley 14 drives hydraulic stem rotation, and hydraulic stem drives delivery cylinder 2 by the second level 12
Rotation, 360 degree cleanings of the laser to the inwall of bore 16 after the reflection of plated film lens 5 are realized with this.Simultaneously hydraulic stem also with meter
Calculation machine is electrically connected, and receives the control instruction that computer is sent, and computer control hydraulic cylinder extension drives delivery cylinder 2 in big gun
Move horizontally, walked by delivering the roller on cylinder 2 in bore 16 in thorax 16.
The flue dust recovery device 7 is arranged in delivery cylinder 2, is affixed with the inwall of delivery cylinder 2；Flue dust recovery device 7 is passed through
The inwall extension of delivery cylinder 2 is connected with the dust suction cabinet 8 being arranged at outside bore 16 always, and the suction port of flue dust recovery device 7 is just
To machining position to be cleaned, the equipment is exhaust gas and smoke, dust suction cabinet 8 after big suction silencing equipment, the quick recovery operation of environmental protection
For reclaiming the flue dust that flue dust recovery device 7 is adsorbed in cleaning process.
Embodiment two
As shown in Figure 1 and Figure 2, in the present embodiment, on the basis of embodiments of the invention one, set on the generating laser 1
There is laser modulator 9, using high monochromatic, the highly directional, high brightness of laser, using Q-regulating technique, mode-locking technique to generating laser
1 laser sent is modulated, and the characteristic such as laser pulse to obtain the huge peak power of burst pulse makes its table to irradiate object
Face, makes the pollutant, rust staining or carbon distribution of solid or liquid surface occur flash evapn or stripping, so as to reach the purpose of cleaning.
The front end of the automation vehicle equipment is provided with camera monitoring device 6；Camera monitoring device 6 is arranged at automation vehicle equipment
In delivery cylinder 2 front end outer wall on.The camera monitoring device 6 is electrically connected with control module.The camera monitoring device 6
Including microcam and LED illumination lamp.Microcam can select 360 degree of fish eye cameras or micro- according to actual conditions
The controllable video camera of head.Real-time washing and cleaning operation picture is fed back by video camera, while by LED illumination lamp to washing and cleaning operation district
Domain provides illumination.
The cleaning process of the laser cleaner of bore 16 of the present invention is：By the laser cleaning of bore 16 of the present invention
Device is put to 16 mouthfuls of bore, and the control instruction sent according to computer starts motor 15, causes cleaning by the stretching, extension of hydraulic stem
Device enters in bore 16.By the way that work is advanced and rotated before and after automating vehicle equipment carrying generating laser 1 in bore 16
Industry, carries out comprehensive cleaning or portion is accurately derusted in the case where the Real-time Feedback of camera monitoring device 6 is guided
Except carbon work, orderly withdrawal again after the completion of cleaning.In cleaning process, the alignment cleaning part bit synchronization of flue dust recovery device 7
Reclaim flue dust.
The laser cleaner of bore 16 of the present invention has high applicability, because laser and the surface to be cleaned are without connecing
Touch, there is no mechanicals efforts to effect matrix, the surface of damaging substrate, can not remove the pollutant of various material surfaces, energy
It is enough to adapt to most of equipment derusting except the demand of carbon；There is good controllability simultaneously, by the output work for accurately controlling laser
Rate and light path output proportioning, optical transmission system is engaged with that can automate carrying platform equipment, it is easy to accomplish monitoring in real time with
The automation mechanized operation of high-precision control, workpiece surface any point to be washed can be reached with maneuverability, conventional method can be cleaned
Not readily accessible position, cleaning does not thoroughly stay dead angle；Also with the outstanding feature of environmental protection, harmful gas is not produced during laser cleaning
Body and noise, after laser cleaning, workpiece surface only produces micro solid powder, small volume, do not fly upward it is easily stored, easily
In collection, operating environment can be effectively improved and pollution will not be produced to environment；Having simultaneously yet has prominent economy, swashs
Tool wear problem is not present in light cleaning, saves the expense of costliness, can be used with long time stability, typically only needs to a small amount of
The electricity charge and equipment regular maintenance expense, easy maintenance, use cost is cheap.
Only the most preferred embodiment of this cleaning device is described above, but is not to be construed as the limit to claim
System.This product is not only limited to embodiment, and its concrete structure allows to change.All protection models in this product independent claims
Interior done various change is enclosed in this product protection domain.
Claims (7)
1. a kind of bore laser cleaner, it is characterised in that：Including control module, flue dust recovery device（7）And with control
The generating laser that molding block is electrically connected（1）With automation vehicle equipment；The automation vehicle equipment can be in bore for one
（16）Interior walking, and the device of rotary power is provided；The generating laser（1）It is arranged in automation vehicle equipment, is located at
Automate the tail end of vehicle equipment；The flue dust recovery device（7）It is arranged at the front end of automation vehicle equipment；The automation
The front end of vehicle equipment sets a plated film lens；The axis of the plated film lens and automation vehicle equipment is in 45 ° of angles.
2. bore laser cleaner according to claim 1, it is characterised in that：The generating laser（1）It is upper to set
There is laser modulator（9）.
3. bore laser cleaner according to claim 2, it is characterised in that：The front end of the automation vehicle equipment
It is provided with camera monitoring device（6）；The camera monitoring device（6）It is electrically connected with control module.
4. bore laser cleaner according to claim 3, it is characterised in that：The camera monitoring device（6）Including
Microcam and LED illumination lamp.
5. the bore laser cleaner according to claim 1 or 4, it is characterised in that：It is described automation vehicle equipment from
The motor that tail end includes being sequentially connected to front end（15）, gear train, hydraulic stem and delivery cylinder（2）；The delivery cylinder（2）For a circle
Tubular, is socketed on hydraulic stem by its tail end and is fixedly connected with hydraulic stem；The gear train includes a driving wheel（13）With
One driven pulley（14）, the driving wheel（13）With motor（15）It is connected, the driven pulley（14）Fix and connect with the tail end of hydraulic stem
Connect, driving wheel（13）With driven pulley（14）It is mutually twisted；The delivery cylinder（2）Outer wall on be provided with several rollers.
6. bore laser cleaner according to claim 5, it is characterised in that：The roller includes support（3）And wheel
Son（10）；The support（3）One end with delivery cylinder（2）Outer wall is fixedly connected, the other end and wheel（10）Connection；The support
（3）By the first support（3）With the second support（3）" V " type shape is movably connected to form successively；The support（3）In the middle of setting
There is compression spring（4）.
7. bore laser cleaner according to claim 6, it is characterised in that：The roller is provided with two groups, every group
Include two rollers；Two rollers in every group are respectively symmetrically arranged at delivery cylinder（2）Both sides up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710447765.3A CN107262458A (en) | 2017-06-14 | 2017-06-14 | A kind of bore laser cleaner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710447765.3A CN107262458A (en) | 2017-06-14 | 2017-06-14 | A kind of bore laser cleaner |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107262458A true CN107262458A (en) | 2017-10-20 |
Family
ID=60066222
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710447765.3A Withdrawn CN107262458A (en) | 2017-06-14 | 2017-06-14 | A kind of bore laser cleaner |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107262458A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108453096A (en) * | 2018-02-28 | 2018-08-28 | 彭州启光科技有限公司 | A kind of laser cleaner for gun barrel derusting |
| CN109539869A (en) * | 2019-01-17 | 2019-03-29 | 任相广 | Laser type bore maintaining robot |
| CN111673334A (en) * | 2020-05-19 | 2020-09-18 | 杭涛 | Spiral blade precision welding robot and welding method |
| CN112923786A (en) * | 2021-02-22 | 2021-06-08 | 江苏国源激光智能装备制造有限公司 | Gun barrel inner wall laser cleaning machine equipment |
| CN113492264A (en) * | 2021-08-01 | 2021-10-12 | 济南汉腾激光技术有限公司 | Spider type laser rust removing equipment |
| CN113731955A (en) * | 2020-05-29 | 2021-12-03 | 宝山钢铁股份有限公司 | Device and method for online removal of oxide scales on inner wall of oil pipe |
| CN114011804A (en) * | 2021-11-01 | 2022-02-08 | 温州大学 | Laser cleaning machine for cleaning inner wall and outer wall of pipeline |
-
2017
- 2017-06-14 CN CN201710447765.3A patent/CN107262458A/en not_active Withdrawn
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108453096A (en) * | 2018-02-28 | 2018-08-28 | 彭州启光科技有限公司 | A kind of laser cleaner for gun barrel derusting |
| CN109539869A (en) * | 2019-01-17 | 2019-03-29 | 任相广 | Laser type bore maintaining robot |
| CN111673334A (en) * | 2020-05-19 | 2020-09-18 | 杭涛 | Spiral blade precision welding robot and welding method |
| CN113731955A (en) * | 2020-05-29 | 2021-12-03 | 宝山钢铁股份有限公司 | Device and method for online removal of oxide scales on inner wall of oil pipe |
| CN112923786A (en) * | 2021-02-22 | 2021-06-08 | 江苏国源激光智能装备制造有限公司 | Gun barrel inner wall laser cleaning machine equipment |
| CN113492264A (en) * | 2021-08-01 | 2021-10-12 | 济南汉腾激光技术有限公司 | Spider type laser rust removing equipment |
| CN113492264B (en) * | 2021-08-01 | 2022-12-09 | 济南汉腾激光技术有限公司 | Spider type laser rust removing equipment |
| CN114011804A (en) * | 2021-11-01 | 2022-02-08 | 温州大学 | Laser cleaning machine for cleaning inner wall and outer wall of pipeline |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20171020 |