CN107253062A - A kind of caliper shell digital control processing production line - Google Patents
A kind of caliper shell digital control processing production line Download PDFInfo
- Publication number
- CN107253062A CN107253062A CN201710522953.8A CN201710522953A CN107253062A CN 107253062 A CN107253062 A CN 107253062A CN 201710522953 A CN201710522953 A CN 201710522953A CN 107253062 A CN107253062 A CN 107253062A
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- China
- Prior art keywords
- caliper shell
- caliper
- pair
- transporter
- shell
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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Abstract
A kind of caliper shell digital control processing production line, it is characterized in that it overturns clamping tooling, marking machine and belt conveyor including blank material storage rack, caliper shell transporter, one group of numerical control machine tool, one group of caliper shell, the caliper shell transporter includes base, transporter and mechanical arm；Rationally, automaticity is high, can realize the automatic charging of caliper shell for present invention process layout designs, it is automatic to transport clamping in each inter process, automatic marking is simultaneously exported, and the pipeline system automation processing of caliper shell is formd, with good practical and promotional value.
Description
Technical field
The present invention relates to caliper manufacturing equipment technical field, and in particular to a kind of caliper shell digital control processing production
Line.
Background technology
Motorcycle brake pincers are important components on motorcycle, due to being shaped piece, are difficult positioning processing, caliper is in production
During need to carry out its housing the processing of multiple processes, process needs constantly upset positioning, how to realize caliper
The automatic assembly line processing of housing is the important topic of technical staff's research in row.
The content of the invention
The purpose of the present invention is primarily to be directed to above-mentioned technical problem, and provide a kind of caliper shell digital control processing life
Producing line.
The present invention includes blank material storage rack, caliper shell transporter, one group of numerical control machine tool, one group of caliper
Housing upset clamping tooling, marking machine and belt conveyor, the caliper shell transporter include base, transporter and machine
Tool arm, the base is provided with transporter loose slot, the transporter include a pair of racks, sliding seat, a pair of drive gears,
Straight line slide unit, a pair of caliper shell transfer carriages and caliper shell deck, the pair of rack are separately fixed at turning for base
In shipping unit loose slot, the track of the straight line slide unit is fixedly mounted on base, and the sliding seat is arranged on straight line slide unit
On sliding block, the pair of drive gear is movably arranged on the both sides of sliding seat by rotating shaft respectively, and is nibbled respectively with a pair of racks
Transmission is closed, the bottom of the pair of caliper shell transfer carriage is fixedly mounted in sliding seat, at the top of caliper shell transfer carriage
Provided with caliper shell deck mounting groove, the caliper shell deck is arranged in caliper shell deck mounting groove, described
The bottom of mechanical arm is fixedly mounted in sliding seat, and between a pair of caliper shell transfer carriages, the lever arm of mechanical arm
End is provided with pneumatic pawl, and the blank material storage rack is arranged on caliper shell transporter side, one group of digital control processing
Lathe is respectively fixedly disposed at the both sides of caliper shell transporter, one group of caliper shell upset clamping tooling difference
On the workbench of one group of numerical control machine tool, caliper shell upset clamping tooling include tooling base, a pair
Pillar, a countershaft, crossbeam, upset motor reductor, hydraulic station and one group of caliper shell clamping assembly, the tooling base
It is fixedly mounted on the workbench of Digit Control Machine Tool, the bottom of the pair of pillar is fixedly mounted on tooling base, the pair of
One end of rotating shaft is movably arranged in a pair of posts by bearing respectively, and the crossbeam installs station provided with an assembling clip assembly,
Crossbeam connection is arranged on the other end of a countershaft, and the housing of the upset motor reductor is fixedly mounted on one of pillar
On, and the line shaft of upset motor reductor is connected by shaft coupling with rotating shaft transmission, the housing of the hydraulic station is fixedly mounted
On another pillar, the caliper shell clamping assembly includes fixed cover, column spinner, caliper placement rack, rotatably compressed
Cylinder and hydraulic motor, the fixed cover are fixedly mounted on the clamping assembly of crossbeam and installed at station, and the column spinner passes through axle
Hold and be movably arranged in fixed cover, the caliper placement rack is fixed on the top of column spinner, the shell for rotatably compressing cylinder
Body is fixed on the side of caliper placement rack, and the housing of the hydraulic motor is fixedly mounted on the bottom of column spinner, hydraulic motor
The transmission of line shaft and column spinner be connected, and the feed liquor and liquid outlet of hydraulic motor pass through the hydraulic pressure control of pipeline and hydraulic station respectively
Orifice processed, the marking machine and belt conveyor are respectively fixedly disposed at the side of caliper shell transporter.
The mechanical arm is five axis robots.
It also has the motor reducer for being used for driving sliding seat, and the power output shaft of the motor reducer passes through shaft coupling
It is connected with rotating shaft with drive gear transmission.
The hydraulic station controls the hydraulic motor linkage of one group of caliper shell clamping assembly respectively.
The method have the advantages that：The invention provides a kind of caliper shell digital control processing production line, process layout's design is closed
Reason, automaticity is high, can realize the automatic charging of caliper shell, transports clamping, automatic marking in each inter process automatically
And export, the pipeline system automation processing of caliper shell is formd, with good practical and promotional value.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention.
Fig. 2 is caliper shell transporter structural representation.
Fig. 3 is Fig. 2 partial enlargement structural representation.
Fig. 4 is caliper shell upset clamping tooling structural representation.
Fig. 5 is the caliper shell clamping assembly structural representation that caliper shell overturns clamping tooling.
Embodiment
As shown in drawings, the present invention includes blank material storage rack 1, caliper shell transporter 2, one group of numerical control machine
Bed 3, one group of caliper shell overturn clamping tooling 4, marking machine 5 and belt conveyor 6, and the caliper shell transporter 2 is wrapped
Base 21, transporter and mechanical arm 22 are included, the base 21 is provided with transporter loose slot, and the transporter includes a pair
Rack 23, sliding seat 24, a pair of drive gears, straight line slide unit 25, a pair of caliper shell transfer carriages 26 and caliper shell card
Seat 27, the pair of rack 23 is separately fixed in the transporter loose slot of base 21, and the track of the straight line slide unit 25 is consolidated
Dingan County is on base 21, and the sliding seat 24 is arranged on the sliding block of straight line slide unit 25, and the pair of drive gear leads to respectively
Cross the both sides that rotating shaft is movably arranged on sliding seat 24, and respectively with a pair of engaged transmissions of rack 23, the pair of caliper shell
The bottom of transfer carriage 26 is fixedly mounted in sliding seat 24, and the top of caliper shell transfer carriage 26 is provided with caliper shell deck peace
Tankage, the caliper shell deck 27 is arranged in caliper shell deck mounting groove, and the bottom of the mechanical arm 22 is fixed
In sliding seat 24, and between a pair of caliper shell transfer carriages 26, the lever arm end of mechanical arm 22 is provided with gas
Pawl 29, the blank material storage rack 1 is arranged on the side of caliper shell transporter 2,3 points of one group of numerical control machine tool
The both sides of caliper shell transporter 2 are not fixedly installed on, and one group of caliper shell upset clamping tooling 4 is respectively mounted
On the workbench of one group of numerical control machine tool 3, caliper shell upset clamping tooling 4 include tooling base 30, a pair
Pillar 31, a countershaft 32, crossbeam 33, upset motor reductor 34, hydraulic station 35 and one group of caliper shell clamping assembly, institute
State tooling base 30 to be fixedly mounted on the workbench of Digit Control Machine Tool, the bottom of the pair of pillar 31 is fixedly mounted on frock bottom
On seat 30, one end of the pair of rotating shaft 32 is movably arranged in a pair of posts 31 by bearing respectively, and the crossbeam 33 is provided with
One assembling clip assembly installs station, and the connection of crossbeam 33 is installed in the other end of a countershaft 32, the upset motor reductor 34
Housing be fixedly mounted on one of pillar 31, and the line shaft of upset motor reductor 34 passes through shaft coupling and rotating shaft 32
Transmission is connected, and the housing of the hydraulic station 35 is fixedly mounted on another pillar 31, the caliper shell clamping assembly bag
Include fixed cover 36, column spinner 37, caliper placement rack 38, rotatably compress cylinder 39 and hydraulic motor 40, the fixed cover 36 is consolidated
Dingan County is installed at station mounted in the clamping assembly of crossbeam 33, and the column spinner 37 is movably arranged in fixed cover 36 by bearing,
The caliper placement rack 38 is fixed on the top of column spinner 37, and the housing for rotatably compressing cylinder 39 is fixed on caliper and put
The side of seat 38 is put, the housing of the hydraulic motor 40 is fixedly mounted on the bottom of column spinner 37, the line shaft of hydraulic motor 40
It is connected with the transmission of column spinner 37, and the feed liquor and liquid outlet of hydraulic motor 40 pass through the hydraulic control of pipeline and hydraulic station 35 respectively
Orifice, the marking machine 5 and belt conveyor 6 are respectively fixedly disposed at the side of caliper shell transporter 2.
The mechanical arm 22 is five axis robots.
It also has the motor reducer 28 for being used for driving sliding seat, and the power output shaft of the motor reducer 28 passes through connection
Axle device and rotating shaft are connected with drive gear transmission.
The hydraulic station 35 controls the hydraulic motor 40 of one group of caliper shell clamping assembly to link respectively.
Working method and principle：During work, the line shaft transmission of the motor reducer 28 of caliper shell transporter 2 is driven
Moving gear, because sliding tooth wheel and rack 23 is engaged, and sliding seat 24 is arranged on the sliding block of straight line slide unit 25, is thus driven
Rail linearity activity of the sliding seat 24 along straight line slide unit 25, the lever arms of five axis robots in sliding seat 24 with
Pneumatic pawl 29 first takes out the blank material of casting from blank material storage rack 1, and is placed in caliper shell deck 27, works as work
When dynamic seat 24 is run at the numerical control machine tool 3 of next manufacturing procedure, the lever arm of five axis robots will with pneumatic pawl 29
Blank material is placed on caliper placement rack 38, and startup rotatably compresses cylinder 39 and compresses caliper shell, and upset motor is slowed down
Machine 34 is in self-locking state, and Digit Control Machine Tool carries out the processing of the first sequence, machines rear upset motor reductor 34 and start, and drives
Rotating shaft 32 rotates, so that the upset of crossbeam 33 is realized, while being overturn while realizing one group of caliper shell clamping assembly, hydraulic pressure
35 control hydraulic motors 40 of standing start, and driving column spinner 37 is rotated, so as to realize to the full angle of caliper shell semi-finished product
Rotation, meets the demand of each manufacturing procedure, and pneumatic pawl 29 again takes out the caliper shell of this process, in each processing work
The caliper shell processed is taken out in sequence equipment, and the caliper shell in the processing of this process will be needed to be placed in processing and is set
On standby clamping tooling, so that the transhipment of automation is realized, when caliper shell transporter 2 is run at marking machine 5, gas
The caliper shell that each operation skilled worker completes is grabbed completion mark process, such caliper at the station of marking machine 5 by pawl 29
Housing is machined, and final pneumatic pawl 29 exports finished product caliper shell pick-and-place on belt conveyor 6.
Claims (4)
1. a kind of caliper shell digital control processing production line, it is characterised in that it includes blank material storage rack（1）, caliper shell
Transporter（2）, one group of numerical control machine tool（3）, one group of caliper shell upset clamping tooling（4）, marking machine（5）And conveying
Belt（6）, the caliper shell transporter（2）Including base（21）, transporter and mechanical arm（22）, the base
（21）Provided with transporter loose slot, the transporter includes a pair of racks（23）, sliding seat（24）, a pair of drive gears,
Straight line slide unit（25）, a pair of caliper shell transfer carriages（26）With caliper shell deck（27）, the pair of rack（23）Point
Base is not fixed on it（21）Transporter loose slot in, the straight line slide unit（25）Track be fixedly mounted on base（21）
On, the sliding seat（24）Installed in straight line slide unit（25）Sliding block on, the pair of drive gear passes through rotating shaft activity respectively
Installed in sliding seat（24）Both sides, and respectively with a pair of racks（23）Engaged transmission, the pair of caliper shell transfer carriage
（26）Bottom be fixedly mounted on sliding seat（24）On, caliper shell transfer carriage（26）Pacify provided with caliper shell deck at top
Tankage, the caliper shell deck（27）In caliper shell deck mounting groove, the mechanical arm（22）Bottom
It is fixedly mounted on sliding seat（24）On, and positioned at a pair of caliper shell transfer carriages（26）Between, mechanical arm（22）Lever arm
End is provided with pneumatic pawl（29）, the blank material storage rack（1）It is arranged on caliper shell transporter（2）Side, described one
Group numerical control machine tool（3）It is respectively fixedly disposed at caliper shell transporter（2）Both sides, one group of caliper shell
Overturn clamping tooling（4）It is separately mounted to one group of numerical control machine tool（3）Workbench on, the caliper shell overturns clamping
Frock（4）Including tooling base（30）, a pair of posts（31）, a countershaft（32）, crossbeam（33）, upset motor reductor
（34）, hydraulic station（35）With one group of caliper shell clamping assembly, the tooling base（30）It is fixedly mounted on Digit Control Machine Tool
On workbench, the pair of pillar（31）Bottom be fixedly mounted on tooling base（30）On, the pair of rotating shaft（32）One
End is movably arranged on a pair of posts by bearing respectively（31）On, the crossbeam（33）Station is installed provided with an assembling clip assembly,
Crossbeam（33）Connection is arranged on a countershaft（32）The other end, the upset motor reductor（34）Housing be fixedly mounted on
One of pillar（31）On, and upset motor reductor（34）Line shaft pass through shaft coupling and rotating shaft（32）Transmission is connected,
The hydraulic station（35）Housing be fixedly mounted on another pillar（31）On, the caliper shell clamping assembly includes fixing
Set（36）, column spinner（37）, caliper placement rack（38）, rotatably compress cylinder（39）And hydraulic motor（40）, the fixed cover
（36）It is fixedly mounted on crossbeam（33）Clamping assembly install station at, the column spinner（37）It is movably arranged on by bearing solid
Fixed set（36）It is interior, the caliper placement rack（38）It is fixed on column spinner（37）Top, it is described to rotatably compress cylinder（39）'s
Housing is fixed on caliper placement rack（38）Side, the hydraulic motor（40）Housing be fixedly mounted on column spinner（37）'s
Bottom, hydraulic motor（40）Line shaft and column spinner（37）Transmission is connected, and hydraulic motor（40）Feed liquor and liquid outlet point
Pipeline and hydraulic station are not passed through（35）Hydraulic control orifice, the marking machine（5）And belt conveyor（6）Fixation is set respectively
Put in caliper shell transporter（2）Side.
2. a kind of caliper shell digital control processing production line according to claim 1, it is characterised in that the mechanical arm
（22）It is five axis robots.
3. a kind of caliper shell digital control processing production line according to claim 1, it is characterised in that it, which also has, is used to drive
The motor reducer of dynamic sliding seat（28）, the motor reducer（28）Power output shaft pass through shaft coupling and rotating shaft and driving
Gear drive is connected.
4. according to claim（1）A kind of described caliper shell digital control processing production line, it is characterised in that the hydraulic station
（35）The hydraulic motor of one group of caliper shell clamping assembly is controlled respectively（40）Linkage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710522953.8A CN107253062A (en) | 2017-07-21 | 2017-07-21 | A kind of caliper shell digital control processing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710522953.8A CN107253062A (en) | 2017-07-21 | 2017-07-21 | A kind of caliper shell digital control processing production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107253062A true CN107253062A (en) | 2017-10-17 |
Family
ID=60024407
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710522953.8A Pending CN107253062A (en) | 2017-07-21 | 2017-07-21 | A kind of caliper shell digital control processing production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107253062A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108747410A (en) * | 2018-06-06 | 2018-11-06 | 诸暨企航企业管理咨询有限公司 | A kind of caliper shell digital control processing production line |
| CN109396861A (en) * | 2018-01-03 | 2019-03-01 | 湖北航特科技有限责任公司 | A kind of caliper shell numerical control processing production line |
| CN111442820A (en) * | 2020-04-02 | 2020-07-24 | 王庆召 | Weight sensor constructed on linear transmission mechanism |
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| KR20100126019A (en) * | 2009-05-22 | 2010-12-01 | (주) 세양 | Processing system of bearing cap |
| CN202742060U (en) * | 2012-07-05 | 2013-02-20 | 湖北航特科技有限责任公司 | Special hydraulic clamp for processing brake caliper cylinder of motorcycle |
| CN203380607U (en) * | 2013-07-15 | 2014-01-08 | 山东天都数控机械有限公司 | Punching, cutting and typing production line for numerical control plate |
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| CN105173589A (en) * | 2015-08-29 | 2015-12-23 | 湖北恒力达焊接装备有限公司 | Automatic workpiece loading assembly based on robot workpiece pickup |
| CN106112559A (en) * | 2016-08-17 | 2016-11-16 | 特变电工集团衡阳电气装备有限公司 | Extra-high voltage transformer special valve processing of robots streamline and processing method |
| CN206263596U (en) * | 2016-11-17 | 2017-06-20 | 上海汽车制动***有限公司 | One kind is used for the mach transfer matic of caliper shell |
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2017
- 2017-07-21 CN CN201710522953.8A patent/CN107253062A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20100126019A (en) * | 2009-05-22 | 2010-12-01 | (주) 세양 | Processing system of bearing cap |
| CN202742060U (en) * | 2012-07-05 | 2013-02-20 | 湖北航特科技有限责任公司 | Special hydraulic clamp for processing brake caliper cylinder of motorcycle |
| CN203380607U (en) * | 2013-07-15 | 2014-01-08 | 山东天都数控机械有限公司 | Punching, cutting and typing production line for numerical control plate |
| CN104690557A (en) * | 2015-03-13 | 2015-06-10 | 浙江畅尔智能装备股份有限公司 | Automatic production line for automobile brake caliper support |
| CN204471048U (en) * | 2015-03-24 | 2015-07-15 | 湖北航特科技有限责任公司 | Motorcycle brake pincers positioning tool |
| CN105173589A (en) * | 2015-08-29 | 2015-12-23 | 湖北恒力达焊接装备有限公司 | Automatic workpiece loading assembly based on robot workpiece pickup |
| CN106112559A (en) * | 2016-08-17 | 2016-11-16 | 特变电工集团衡阳电气装备有限公司 | Extra-high voltage transformer special valve processing of robots streamline and processing method |
| CN206263596U (en) * | 2016-11-17 | 2017-06-20 | 上海汽车制动***有限公司 | One kind is used for the mach transfer matic of caliper shell |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109396861A (en) * | 2018-01-03 | 2019-03-01 | 湖北航特科技有限责任公司 | A kind of caliper shell numerical control processing production line |
| CN108747410A (en) * | 2018-06-06 | 2018-11-06 | 诸暨企航企业管理咨询有限公司 | A kind of caliper shell digital control processing production line |
| CN111442820A (en) * | 2020-04-02 | 2020-07-24 | 王庆召 | Weight sensor constructed on linear transmission mechanism |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20180910 Address after: 448124 Changqing Road, Dugao District, Jingmen, Hubei Applicant after: Hubei Hangte Technology Co., Ltd. Address before: 056900 43 Yucai Road, Daming County, Handan, Hebei Applicant before: Ren Hongye |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20171017 |