CN107247432B - The remote auto determination method of screw type air compressor cooling system failure - Google Patents

The remote auto determination method of screw type air compressor cooling system failure Download PDF

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Publication number
CN107247432B
CN107247432B CN201710498202.7A CN201710498202A CN107247432B CN 107247432 B CN107247432 B CN 107247432B CN 201710498202 A CN201710498202 A CN 201710498202A CN 107247432 B CN107247432 B CN 107247432B
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temperature
air compressor
cooling system
cloud server
cooler
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CN107247432A (en
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沈国辉
郑魏
李精华
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Guangdong Mushroom Iot Technology Co ltd
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Mushroom Physical Technology (shenzhen) Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/048Monitoring; Safety
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04WWIRELESS COMMUNICATION NETWORKS
    • H04W84/00Network topologies
    • H04W84/18Self-organising networks, e.g. ad-hoc networks or sensor networks

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  • Engineering & Computer Science (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Signal Processing (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Control Of Positive-Displacement Pumps (AREA)
  • Applications Or Details Of Rotary Compressors (AREA)

Abstract

The present invention relates to the remote auto determination methods of screw type air compressor cooling system failure, it is characterised in that: 1) selects or be arranged an Internet of Things mould group and be bundled in air compressor machine;2) the both-way communication relationship between Internet of Things mould group and Cloud Server communication is established, it is transferred in Cloud Server and is saved using the compressor operation data that Internet of Things mould group will acquire, the various version communications protocol of the air compressor machine of Cloud Server storage are read using Internet of Things mould group;3) temperature of cooling cooling system is detected using the temperature-sensitive head of Internet of Things mould group, and the cooling system real time temperature signal that will test is transferred in Cloud Server;4) Cloud Server will be after the temperature signal for the cooling cooling system that received, it will test temperature signal according to the air compressor machine communications protocol of selection and rated value compare, judge whether the temperature of the air compressor machine is excessively high, and then judging whether the air compressor machine is faulty, the remote auto for forming screw type air compressor cooling system failure determines.Have the characteristics that workload is small, easy to operate, accuracy is high and saves human resources.

Description

The remote auto determination method of screw type air compressor cooling system failure
Technical field
The present invention relates to a kind of determination method of screw type air compressor cooling system failure, especially a kind of screw pneumatics The remote auto determination method of machine cooling system failure.Belong to device controller technical field.
Background technique
Screw-rod air compressor is a kind of device that the mechanical energy of motor is converted into gas pressure potential energy, and compression is empty The pressure generator of gas.In the course of work of air compressor machine, gas boosting is not only resulted in, and gas temperature can be made sharply Rise.In order to achieve the effect that gas boosting without heating, while for pre- anti-caking carbon, guarantees that screw-rod air compressor can be long-term The work of normal table needs to cool down by intercooler.Thus, the quality of cooling system is for entire pneumatics It is extremely important for machine system.
Currently, usually personal monitoring, substantially scene are surveyed using temperature for screw type air compressor cooling system failure Amount tool measurement, there are heavy workload, it is inconvenient for operation, easily make mistakes with waste of manpower resource the problems such as.Accordingly, it is desirable to provide A kind of remote auto determination method of screw type air compressor cooling system failure becomes very necessary, to realize long-range monitoring cooling Running temperature, automatic Prediction and the judgement cooling system failure of system, avoid high temperature from causing to shut down.
Summary of the invention
The purpose of the present invention is to solve existing scene using temperature measuring tool and measure, and there are heavy workloads, operation Inconvenient, the problems such as easily making mistakes with waste of manpower resource, provide a kind of screw type air compressor cooling system failure it is long-range from Dynamic determination method.Have the characteristics that workload is small, easy to operate, accuracy is high and saves human resources.
The purpose of the present invention can be by adopting the following technical solutions to achieve:
The remote auto determination method of screw type air compressor cooling system failure, it is characterised in that:
1) an Internet of Things mould group is selected or is arranged, which communicates for screw-rod air compressor and Cloud Server, by institute Internet of Things mould group binding is stated in air compressor machine;
2) the both-way communication relationship between Internet of Things mould group and Cloud Server communication is established, will acquire using Internet of Things mould group Compressor operation data, which are transferred in Cloud Server, to be saved, and the different manufacturers for reading Cloud Server storage using Internet of Things mould group are different The various version communications protocol of model air compressor machine;
3) temperature of the temperature-sensitive head detection cooling system of Internet of Things mould group, and the cooling system real time temperature that will test are utilized Signal is transferred in Cloud Server;
4) it after the temperature signal for the cooling system that Cloud Server receives, will test according to the air compressor machine communications protocol of selection Temperature signal and rated value compare, and judge whether the temperature of the air compressor machine is excessively high, and then judge whether the air compressor machine is faulty, instead It is fed to client's Web/App terminal, the remote auto for forming screw type air compressor cooling system failure determines.
The purpose of the present invention can also be by adopting the following technical solutions to achieve:
Further, the various version communications protocol, comprising data bit, check bit, stop position, baud rate, function code, Parameter, parameter register address.
Further, the temperature of the temperature-sensitive head detection cooling system of the Internet of Things mould group, refers to detection air compressor machine cooling system The oil inlet temperature and temperature at outlet of system.
Further, the temperature signal for the cooling system of air compressor that Cloud Server receives is hexadecimal values, cloud clothes Hexadecimal values are converted into decimal value by business device, oil inlet temperature and temperature at outlet by way of direct access Client's Web/App terminal is fed back to decimal value;Meanwhile Cloud Server is to the numerical value of oil inlet temperature and temperature at outlet Determined automatically by algorithm cooling system of air compressor whether abnormal failure, and abnormal failure state or alert status with text shape Formula feeds back to client's Web/App terminal.
Further, the Internet of Things mould group includes data-reading unit, data processing unit, data communication units, power supply Unit and temperature sensor unit, the temperature-sensitive head are built in temperature sensor unit;The voltage output of the power supply unit End connects the power input of data-reading unit, data processing unit, data communication units and temperature sensor unit;Temperature The oil inlet temperature of the temperature detection end detection cooling system of sensor unit is connected with temperature at outlet, temperature signal output end The temperature signal input of data processing unit;One of signal input/output terminal of data processing unit connection communication unit Input terminal/output end, data communication units are connected with antenna, temperature signal detected is sent to remote data center i.e. Cloud Server constitutes temperature detection and signal processing structure;The input/output terminal of data-reading unit connects data processing unit Data input/output terminal two, the data output end of the external air compressor machine of the data input pin of data-reading unit, to read in real time The parameters of air compressor machine are taken, real-time data collection structure is constituted.
Further, judge whether air compressor machine is faulty using decision algorithm, concrete mode is: in screw-rod air compressor Cooler front end be equipped with a thermostat valve, function be maintain delivery temperature more than pressure leak source temperature, just booting when, temperature compared with Low, thermostat valve is not switched on, and cooler does not work, and is cooled down using blower;When compressor operation delivery temperature reaches 65 DEG C, temperature control Valve is slowly opened, and cooler is started to work;If air compressor machine delivery temperature is T, cooler oil inlet temperature is T1, and cooler is fuel-displaced Mouthful temperature is T2, when cooler in air compressor runs work, delivery temperature T>90 DEG C, and when T1-T2<5 DEG C, determine cooler therefore Barrier;When 5 DEG C≤T1-T2 < 10 DEG C, early warning is carried out to cooler and prompts to pay close attention to;When T1-T2 >=10 DEG C, cooler is determined Belong to normal operating condition.
Further, when T=93 DEG C of delivery temperature, T1=85 DEG C of temperature of cooler oil inlet, cooler temperature at outlet T2=81 DEG C, T1-T2 < 5 DEG C, determine Cooler Fault, according to decision algorithm, Cloud Server can be " Cooler Fault " word at this time Section feedback is shown to client Web/App terminal;If T1=85 DEG C, T2=77 DEG C, 10 DEG C of 5 DEG C≤T1-T2 <, determines cooling at this time Device needs to pay close attention to extremely, and according to decision algorithm, Cloud Server can be whole to client Web/App " cooler abnormity early warning " field feedback 4 display of end;If T1=85 DEG C, T2=71 DEG C, T1-T2 >=10 DEG C, determine that cooler is normal, according to decision algorithm, then at this time It does not need to feed back any information to client's Web/App terminal.
Further, the cooling system oil inlet temperature and temperature at outlet that temperature sensing unit detects, by data Communication unit GPRS wireless transmission signal is transmitted to Cloud Server, and Cloud Server carries out data parsing according to the numerical value got, And parsing result is fed back to client's Web/App terminal.
The present invention have it is following outstanding the utility model has the advantages that
1, the present invention detects the temperature of cooling system using the temperature-sensitive head of Internet of Things mould group, and the cooling system that will test is real When temperature signal be transferred in Cloud Server;Cloud Server is by after the temperature signal of the cooling system received, according to selection Air compressor machine communications protocol will test temperature signal and rated value compares, and judge whether the temperature of the air compressor machine is excessively high, and then judge Whether the air compressor machine faulty, and feedback arrives client Web/App terminal, formed screw type air compressor cooling system failure it is long-range from It is dynamic to determine;Therefore be able to solve existing scene using temperature measuring tool measurement there are heavy workload, it is inconvenient for operation, easily go on business The problems such as wrong and waste of manpower resource, has the characteristics that workload is small, easy to operate, accuracy is high and saves human resources and has Beneficial technical effect.
2, the oil inlet temperature and oil outlet temperature for the cooling system of air compressor that the present invention is detected by temperature sensing unit Degree, can reflect its working condition in time, can timely feedback to client before there is machine failure, thus it is whole to machine into Row maintenance;It is able to solve the problem of cooler in the prior art is easy to appear hidden failures in use, cannot be found in time.
3, the present invention solves air compressor machine Internet of Things mould group communications protocol allocation problem, improves the simultaneous of air compressor machine long-distance monitorng device Capacitive can remotely measure temperature, and remotely judge whether cooler is normal;Predictable trend: oil inlet and temperature at outlet become Change is linear, non-transient, can monitor the temperature change of cooling system, and is made a prediction;It is measured without hand-held temperature Tool changes existing screw type air compressor cooling system detection and maintenance work mode.
Detailed description of the invention
Fig. 1 is the long-range monitoring of structures block diagram of screw type air compressor cooling system of the present invention.
Fig. 2 is Internet of Things modular structure schematic diagram of the present invention.
Specific embodiment
To further illustrate the technical scheme of the present invention below with reference to the accompanying drawings and specific embodiments.
Specific embodiment 1:
Referring to Figures 1 and 2, the present embodiment is related to the remote auto determination method of screw type air compressor cooling system failure, It is characterized by:
1) an Internet of Things mould group 2 is selected or is arranged, which communicates for screw-rod air compressor 1 and Cloud Server 3, The Internet of Things mould group 2 is bundled in air compressor machine 1;
2) the both-way communication relationship between Internet of Things mould group 2 and the communication of Cloud Server 3 is established, will acquire using Internet of Things mould group 2 To compressor operation data be transferred in Cloud Server 3 and save, utilize Internet of Things mould group 2 to read the difference that Cloud Server 3 stores The various version communications protocol of producer's different model air compressor machine;
3) temperature of the temperature-sensitive head detection cooling system 1-1 of Internet of Things mould group 2, and the cooling system 1-1 that will test are utilized Real time temperature signal is transferred in Cloud Server 3;
4) Cloud Server 3 is by after the temperature signal of the cooling system 1-1 received, according to the air compressor machine communications protocol of selection It will test temperature signal and rated value compare, judge whether the temperature of the air compressor machine is excessively high, and then judge whether the air compressor machine has Failure, feedback arrive client Web/App terminal 4, and the remote auto for forming screw type air compressor cooling system failure determines.
Further, the various version communications protocol, comprising data bit, check bit, stop position, baud rate, function code, Parameter, parameter register address.
Further, the temperature of the temperature-sensitive head detection cooling system 1-1 of the Internet of Things mould group 2, refers to that detection air compressor machine is cold But the oil inlet temperature and temperature at outlet of system.
Further, the temperature signal for the cooling system of air compressor that Cloud Server 3 receives is hexadecimal values, cloud clothes Hexadecimal values are converted into decimal value by business device 3, oil inlet temperature and oil outlet temperature by way of direct access Degree feeds back to client's Web/App terminal with decimal value;Meanwhile Cloud Server 3 is to oil inlet temperature and temperature at outlet Numerical value by algorithm determine automatically cooling system of air compressor whether abnormal failure, and abnormal failure state or alert status with text Font formula feeds back to client Web/App terminal 4.
Further, the Internet of Things mould group 2 includes data-reading unit 2-1, data processing unit 2-2, data communication list First 2-3, power supply unit 2-4 and temperature sensor unit 2-5, the temperature-sensitive head are built in temperature sensor unit 2-5;It is described Power supply unit 2-4 voltage output end connection data-reading unit 2-1, data processing unit 2-2, data communication units 2-3 and The power input of temperature sensor unit 2-5;The oil inlet of the temperature detection end detection cooling system of temperature sensor unit 2-5 Mouth temperature connects the temperature signal input of data processing unit 2-2 with temperature at outlet, temperature signal output end;Data processing Input terminal/output end of one of signal input/output terminal of unit 2-2 connection communication unit 2-3, data communication units 2-3 connect It is connected to antenna, temperature signal detected is sent to remote data center i.e. Cloud Server, constitutes temperature detection and signal Processing structure;Data-reading unit 2-1 input/output terminal connection data processing unit 2-3 data input/output terminal it Two, the data output end of the external air compressor machine of the data input pin of data-reading unit 2-1, every ginseng to read air compressor machine in real time Number constitutes real-time data collection structure.
Further, judge whether air compressor machine is faulty using decision algorithm, concrete mode is: in screw-rod air compressor Cooler front end be equipped with a thermostat valve, function be maintain delivery temperature more than pressure leak source temperature, just booting when, temperature compared with Low, thermostat valve is not switched on, and cooler does not work, and is cooled down using blower;When compressor operation delivery temperature reaches 65 DEG C, temperature control Valve is slowly opened, and cooler is started to work;If air compressor machine delivery temperature is T, cooler oil inlet temperature is T1, and cooler is fuel-displaced Mouthful temperature is T2, when cooler in air compressor runs work, delivery temperature T>90 DEG C, and when T1-T2<5 DEG C, determine cooler therefore Barrier;When 5 DEG C≤T1-T2 < 10 DEG C, early warning is carried out to cooler and prompts to pay close attention to;When T1-T2 >=10 DEG C, cooler is determined Belong to normal operating condition.
Further, when T=93 DEG C of delivery temperature, T1=85 DEG C of temperature of cooler oil inlet, cooler temperature at outlet T2=81 DEG C, T1-T2 < 5 DEG C, determine Cooler Fault, according to decision algorithm, Cloud Server can be " Cooler Fault " word at this time Section feedback is shown to client Web/App terminal;If T1=85 DEG C, T2=77 DEG C, 10 DEG C of 5 DEG C≤T1-T2 <, determines cooling at this time Device needs to pay close attention to extremely, and according to decision algorithm, Cloud Server can be whole to client Web/App " cooler abnormity early warning " field feedback 4 display of end;If T1=85 DEG C, T2=71 DEG C, T1-T2 >=10 DEG C, determine that cooler is normal, according to decision algorithm, then at this time It does not need to feed back any information to client's Web/App terminal.
Further, the cooling system oil inlet temperature and temperature at outlet that temperature sensing unit 2-5 is detected, by number It is transmitted to Cloud Server 3 according to communication unit 2-3GPRS wireless transmission signal, Cloud Server 3 is counted according to the numerical value got Client's Web/App terminal is fed back to according to parsing, and parsing result.
The long-range mechanism for monitoring of the screw type air compressor cooling system that the present embodiment is related to, comprising: air compressor machine 1, cooling system 1-1, Internet of Things mould group 2, Cloud Server 3, Web/App terminal 4.Cooling system 1-1 is the configuration of air compressor machine 1, air compressor machine 1 and Internet of Things Mould group 2 connects, and Cloud Server 3 is connect with Internet of Things mould group 2, Web/App terminal 4.The air compressor machine 1 is that screw detected is empty Press includes cooling system 1-1.
In practical application, it is sent in teledata after data processing unit change data form by data communication units The heart, remote data center converted according to data processing unit after temperature signal and air compressor machine parameters judge that equipment whether can Occur the risk of failure.
The above, preferable specific embodiment only of the invention, but scope of protection of the present invention is not limited thereto, appoints What be familiar with this technology personnel the invention discloses in the range of, technical solution and its inventive concept are equally replaced according to the present invention It changes or changes, belong to protection scope of the present invention.

Claims (8)

1. the remote auto determination method of screw type air compressor cooling system failure, it is characterised in that:
1) an Internet of Things mould group (2) is selected or is arranged, the Internet of Things mould group (2) is logical for screw-rod air compressor (1) and Cloud Server (3) News, the Internet of Things mould group (2) is bundled in air compressor machine (1);
2) the both-way communication relationship between Internet of Things mould group (2) and Cloud Server (3) communication is established, will be obtained using Internet of Things mould group (2) The compressor operation data got are transferred in Cloud Server (3) and save, and read Cloud Server (3) using Internet of Things mould group (2) and deposit The various version communications protocol of the different manufacturers different model air compressor machine of storage;
3) temperature of temperature-sensitive head detection cooling system (1-1) of Internet of Things mould group (2), and the cooling system (1- that will test are utilized 1) real time temperature signal is transferred in Cloud Server (3);
It 4), will according to the air compressor machine communications protocol of selection after the temperature signal for the cooling system (1-1) that Cloud Server (3) receives It detects temperature signal and rated value compares, judge whether the temperature of the air compressor machine is excessively high, and then judge the cooling system of air compressor Whether faulty, feedback arrives client Web/App terminal (4), and the remote auto for forming screw type air compressor cooling system failure is sentenced It is fixed.
2. the remote auto determination method of screw type air compressor cooling system failure according to claim 1, feature exist In: the various version communications protocol include data bit, check bit, stop position, baud rate, function code, parameter, parameter register Device address.
3. the remote auto determination method of screw type air compressor cooling system failure according to claim 1, feature exist In the temperature of temperature-sensitive head detection cooling system (1-1) of: the Internet of Things mould group (2), refer to detection cooling system of air compressor into Hydraulic fluid port temperature and temperature at outlet.
4. the remote auto determination method of screw type air compressor cooling system failure according to claim 1, feature exist In: the temperature signal for the cooling system of air compressor that Cloud Server (3) receives is hexadecimal values, and Cloud Server (3) is ten Senary numerical value is converted into decimal value, oil inlet temperature and temperature at outlet with the decimal system by way of direct access Numeric feedback is to client Web/App terminal (4);Meanwhile Cloud Server (3) is logical to the numerical value of oil inlet temperature and temperature at outlet Cross algorithm determine automatically cooling system of air compressor whether abnormal failure, and abnormal failure state or alert status with written form Feed back to client Web/App terminal (4).
5. the remote auto determination method of screw type air compressor cooling system failure according to claim 1, feature exist In: the Internet of Things mould group (2) include data-reading unit (2-1), data processing unit (2-2), data communication units (2-3), Power supply unit (2-4) and temperature sensor unit (2-5), the temperature-sensitive head are built in temperature sensor unit (2-5);It is described The voltage output end of power supply unit (2-4) connects data-reading unit (2-1), data processing unit (2-2), data communication units The power input of (2-3) and temperature sensor unit (2-5);The temperature detection end detection of temperature sensor unit (2-5) is cold But the oil inlet temperature of system connects the temperature signal of data processing unit (2-2) with temperature at outlet, temperature signal output end Input terminal;Input terminal/output of one of signal input/output terminal of data processing unit (2-2) connection communication unit (2-3) End, data communication units (2-3) are connected with antenna, temperature signal detected is sent to remote data center i.e. cloud service Device constitutes temperature detection and signal processing structure;The input/output terminal of data-reading unit (2-1) connects data processing unit The two of the data input/output terminal of (2-3), the data output of the external air compressor machine of data input pin of data-reading unit (2-1) End, the parameters to read air compressor machine in real time constitute real-time data collection structure.
6. the remote auto determination method of screw type air compressor cooling system failure according to claim 5, feature exist In: the cooling system oil inlet temperature and temperature at outlet that temperature sensing unit (2-5) detects, by data communication units (2-3) GPRS wireless transmission signal is transmitted to Cloud Server (3), and Cloud Server (3) carries out data solution according to the numerical value got Analysis, and parsing result is fed back to client's Web/App terminal.
7. the remote auto determination method of screw type air compressor cooling system failure according to claim 1, feature exist In: judge whether air compressor machine is faulty using decision algorithm, concrete mode is: being equipped in the cooler front end of screw-rod air compressor One thermostat valve, function are to maintain delivery temperature more than pressure leak source temperature, and just when booting, temperature is lower, and thermostat valve is not beaten It opens, cooler does not work, and is cooled down using blower;When compressor operation delivery temperature reaches 65 DEG C, thermostat valve is slowly opened, cold But device is started to work;If air compressor machine delivery temperature is T, cooler oil inlet temperature is T1, and cooler temperature at outlet is T2, when Cooler in air compressor operation work, delivery temperature T>90 DEG C, and when T1-T2<5 DEG C, determine Cooler Fault;As 5 DEG C≤T1-T2 < 10 DEG C, early warning is carried out to cooler and prompts to pay close attention to;When T1-T2 >=10 DEG C, determine that cooler belongs to normal operation shape State.
8. the remote auto determination method of screw type air compressor cooling system failure according to claim 7, feature exist In: when T=93 DEG C of delivery temperature, T1=85 DEG C of temperature of cooler oil inlet, T2=81 DEG C of cooler temperature at outlet, at this time T1-T2 < 5 DEG C determine Cooler Fault, and according to decision algorithm, Cloud Server can be " Cooler Fault " field feedback to client Web/App terminal is shown;If T1=85 DEG C, T2=77 DEG C, 10 DEG C of 5 DEG C≤T1-T2 <, determines that cooler needs to close extremely at this time Note, according to decision algorithm, Cloud Server can show " cooler abnormity early warning " field feedback to client Web/App terminal 4;Such as T1=85 DEG C of fruit, T2=71 DEG C, T1-T2 >=10 DEG C, determine that cooler is normal, according to decision algorithm, then do not need to visitor at this time Family Web/App terminal feeds back any information.
CN201710498202.7A 2017-06-27 2017-06-27 The remote auto determination method of screw type air compressor cooling system failure Active CN107247432B (en)

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CN109882401B (en) * 2019-04-15 2020-10-30 湖南中普新能源科技有限公司 Air compressor self-checking strategy based on Internet of things
CN110578705A (en) * 2019-09-26 2019-12-17 北京智拓博科技有限公司 Fault diagnosis method and device
CN111026556A (en) * 2020-03-09 2020-04-17 蘑菇物联技术(深圳)有限公司 Method and system for helping RTU (remote terminal Unit) to realize edge calculation through cloud algorithm
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Address before: 518131 Guangdong Shenzhen Longhua New District Longhua Street Qingxiang Road, C 9, 1505 of the science park.

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