CN107244086A - A kind of cord calendering shaping system with remote controllers - Google Patents
A kind of cord calendering shaping system with remote controllers Download PDFInfo
- Publication number
- CN107244086A CN107244086A CN201610572014.XA CN201610572014A CN107244086A CN 107244086 A CN107244086 A CN 107244086A CN 201610572014 A CN201610572014 A CN 201610572014A CN 107244086 A CN107244086 A CN 107244086A
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- China
- Prior art keywords
- roller
- cord
- calendering
- speed
- service
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/38—Textile inserts, e.g. cord or canvas layers, for tyres; Treatment of inserts prior to building the tyre
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/0092—Drying moulded articles or half products, e.g. preforms, during or after moulding or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
- B29C43/24—Calendering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/52—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/58—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/58—Measuring, controlling or regulating
- B29C2043/5816—Measuring, controlling or regulating temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/58—Measuring, controlling or regulating
- B29C2043/5825—Measuring, controlling or regulating dimensions or shape, e.g. size, thickness
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention provides a kind of cord calendering shaping system with remote controllers, cord calendering shaping system with remote controllers has calendering, impregnation heat treatment linkage processing, ensure that equipment is continuously run, remote controllers with calender and forming machine by communicating to connect respectively, obtain the data message of calendering and type-approval process, and to calendering and the data message of type-approval process, integrated simultaneously from data Angle, pass through circuit, form, the form that shows of figure carries out organic combination, arrange and form the overall data message of system, a System Reports are formed according to the period, pass through ladder diagram, or curve map, or chart, pass through the visualized management to data, all data critical parameters are allowed observably to project on the display screen of remote controllers, user is helped to understand calendering and sizing situation, to the tracing management that rolls and shape.
Description
Technical field
The present invention relates to forming machine field, more particularly to a kind of cord calendering shaping system with remote controllers.
Background technology
With the extension of cord application field, cord is used in multiple fields, is such as making tire used.With to curtain
The increase in demand of cloth, the production of cord is difficult to meet subsequent product production needs, and the calendering of cord at present sometimes, and sizing is set
Standby production capacity is low, and production cost is high, it is impossible to realize that cord is manufactured in automation sizing.
The content of the invention
In order to overcome above-mentioned deficiency of the prior art, it is an object of the present invention to provide a kind of have remote controllers
Cord calendering shaping system, including：Calender, forming machine and the long-range control communicated to connect respectively with calender and forming machine
Device processed；
Calender is used to be rolled on cord, and cord feeding forming machine is shaped after calendering, calendering and sizing one is realized
Bodyization is completed；
The calender includes：Body, hydraulic means, internal body is provided with and stack provided with calendering roller mechanism, body sidepiece
The reduction box of mechanism one end connection and be connected with reduction box, the rolling mill motor of driving calendering roller mechanism operation, reduction box and
Calendering roller mechanism is connected by Hooks coupling universal coupling；
The calendering roller mechanism includes：The roller of at least four S-shaped arrangements, roller two ends are respectively equipped with roller bearing, oil cylinder
And roll-setting gear；
The roll-setting gear includes：Distance-adjusting motor, the roll adjustment reductor being connected with distance-adjusting motor, distance-adjusting motor and roll adjustment reductor
Between be provided with electromagnetic clutch, worm screw be connected with roll adjustment reductor rotating shaft, the turbine being engaged with worm screw, with turbine pass through press
The adjusting screw that set and key coordinate, the adjusting screw nut in mating connection with adjusting screw；
The adjusting screw end is installed with holding attaching mechanism, and the adjusting screw passes through holding attaching mechanism and roller end
Connection；
The holding attaching mechanism includes：Thrust block, clamping supporting device, the thrust bearing being connected with thrust block, oiling
Pipe；
The clamping supporting device is provided with the screw rod connecting portion being connected with adjusting screw end and the roller being connected with roller end
Cylinder connecting portion；
Screw rod connecting portion is provided with the internal thread being engaged with the adjusting screw, and roller connecting portion is provided with and gripped with roller
Plate；
It is provided with inside the roller close to barrel edge provided with several heating cooling through holes, heating cooling through hole is uniformly arranged
Circumference of the cloth in the roller；
Each roller is equipped with amount of deflection；
The roller two ends further respectively have deflection adjusting mechanism；
The deflection adjusting mechanism includes：It is set in the amount of deflection bearing assembly of roller end, the liquid being connected with amount of deflection bearing assembly
Depression bar, the cylinder component of hydraulic stem connection, for the support connection seat being connected to cylinder component on body；
The amount of deflection bearing assembly includes：Bearing case, bearing oil pipe, tapered sleeve, clamping screw, bearing, bearing pin；
The tapered sleeve is set on roller, the tapered sleeve be provided with locking hole, clamping screw through locking hole by tapered sleeve lock to
On roller, bearing is set in outside the tapered sleeve, and bearing oil pipe gives oil transportation lubrication inside bearing case through bearing case；Institute
State bearing case top and be provided with the pin shaft hole being engaged with bearing pin；
The cylinder component includes：The piston cylinder being engaged with hydraulic stem；
Described hydraulic stem one end is extended inside piston cylinder, and the hydraulic stem other end is provided with piston hole, piston hole and pin shaft hole phase
Contraposition, makes bearing pin pass through piston hole and pin shaft hole；It is connected at the top of the piston cylinder by support connection seat with body；
Forming machine includes：Guiding device, splicer, pre-traction device, preceding cloth storage device, middle draw-gear, gumming device, vacuum
Inhale adhesive dispenser, drying device, first uphold device, heat stretch device, second uphold device, shaping equipment, the 3rd uphold device,
Cloth storage device, rear towing device, wrap-up afterwards；
The guiding device include two be arranged side by side lead out roller, two rollers of leading out being arranged side by side are received after calender calendering
Cord, and will be fed into splicer；
The splicer is arranged between pre-traction device and the guiding device, and the splicer is used to make with remote control
The cord calendering shaping system work of device is continuous, and when cord disconnects, splicer will be in preceding cord cloth tail and in rear cord
Leftover of bolt of cloth overlap joint gets up；
The front haulage machine is provided with the front haulage roller that three rows are set up in parallel, front reduction gear machine and front motor；Front reduction gear machine with wherein
One front haulage roller connection, front motor is connected with front reduction gear machine, and front motor makes three front haulages by driving front reduction gear machine to run
Roller run-in synchronism, the cord sent into by guiding device traction is fed forward；
The preceding cloth storage device includes：Multiple storage cloth rewinder roll and multiple lower preceding storage cloth rewinder rolls of going forward；
Go forward to store up arranged crosswise between cloth rewinder roll and lower preceding storage cloth rewinder roll, make cord is S-type to be arranged on preceding cloth storage device；
Cloth storage device includes afterwards：Multiple rear storage cloth rewinder rolls and multiple lower rear storage cloth rewinder rolls；
Arranged crosswise between storage cloth rewinder roll and lower rear storage cloth rewinder roll, makes cord is S-type to be arranged on rear cloth storage device after upper；
Rear towing device includes：Rear haulage roller, rear reductor and rear motor；
Reductor is connected with rear haulage roller afterwards, and rear motor is connected with rear reductor, and rear motor is run by reductor after driving, is made
Rear haulage roller is operated, and the cord traction on rear cloth storage device delivered into cutting wrap-up, and make cord rear towing device with
Tensile region is formed between cutting wrap-up；
The wrap-up includes：Wind-up roll, wind-up roll is used for the cord for receiving and retracing the transmission of rear haulage roller；
The remote controllers include：Rolling mill motor control module, distance-adjusting motor control module, calendering thickness setting module,
Splicer control module, front motor control module, front haulage roller speed induction module, middle motor control module, middle carry-over pinch rolls speed
Induction module, vacuum degree measurement module, vacuum is spent to inhale adhesive control module, dry temperature detecting module, drying fan control in housing
Molding block, drying heater control module, cooling fan control module, chilling temperature detection module, rear motor control module, after
Carry-over pinch rolls velocity response module, winding Thickness sensitivity module, data statistic analysis module, data sharing platform；
The calendering thickness setting module is used for the thickness for setting calendering cord；
The distance-adjusting motor control module is used for the thickness for rolling cord according to the calendering thickness setting module setting, roll adjustment electricity
The distance between machine control module control distance-adjusting motor adjusting roller, makes the distance between roller meet calendering setting calendering cord
Thickness requirement；
The rolling mill motor control module is used for the start and stop for controlling rolling mill motor and carries out speed governing to rolling mill motor；
The splicer control module is used for the start and stop of control joint machine；
The front haulage roller speed induction module is used for the speed of service for sensing front haulage roller；
The front motor control module is used for the speed of service that front haulage roller is sensed according to the front haulage roller speed induction module,
When the speed of service of current carry-over pinch rolls presets the speed of service more than front haulage roller, the control front motor regulation of front motor control module is defeated
Go out power, the speed of service of front haulage roller is equal to front haulage roller and preset the speed of service；The speed of service of current carry-over pinch rolls is less than
When front haulage roller presets the speed of service, front motor control module control front motor regulation power output makes the operation of front haulage roller
Speed is equal to front haulage roller and presets the speed of service；
The middle carry-over pinch rolls velocity response module is used for the speed of service of carry-over pinch rolls in sensing；
The middle motor control module is used for the speed of service according to carry-over pinch rolls in the middle carry-over pinch rolls velocity response module sensing,
When the speed of service of central carry-over pinch rolls presets the speed of service more than middle carry-over pinch rolls, motor regulation is defeated in middle motor control module control
Go out power, the speed of service of middle carry-over pinch rolls is equal to middle carry-over pinch rolls and preset the speed of service；The speed of service of central carry-over pinch rolls is less than
When middle carry-over pinch rolls preset the speed of service, motor regulation power output, makes the operation of middle carry-over pinch rolls in middle motor control module control
Speed is equal to middle carry-over pinch rolls and presets the speed of service；
The vacuum degree measurement module is used to sense the vacuum inhaled in glue square tube road；
The vacuum, which inhales adhesive control module, to be used to sense the vacuum inhaled in glue square tube road according to the vacuum degree measurement module, when
When vacuum in suction glue square tube road is not equal to default vacuum, vacuum inhales adhesive control module control vacuum-ness regulator,
The vacuum in glue square tube road is inhaled in regulation；
Temperature detecting module is used to detect shell body temperature in the dry housing；
The drying fan control module and drying heater control module are respectively used to the operation of control fan and heater fortune
OK；When drying that temperature detecting module detection shell body temperature exceeds threshold value in housing, the drying fan control module and dry
Dry heater control module controls fan to run and heater operation respectively, shell body temperature is reached threshold range；
The chilling temperature detection module is used to detect temperature in shaping area；
The cooling fan control module is used to control cooling fan to run；
The rear haulage roller speed induction module is used for the speed of service for sensing rear haulage roller；
The rear motor control module is used for the speed of service that rear haulage roller is sensed according to the rear haulage roller speed induction module,
When the speed of service of rear haulage roller, which is more than rear haulage roller, presets the speed of service, motor regulation is defeated after rear motor control module control
Go out power, the speed of service of rear haulage roller is equal to rear haulage roller and preset the speed of service；When the speed of service of rear haulage roller is less than
When rear haulage roller presets the speed of service, motor regulation power output, makes the operation of rear haulage roller after rear motor control module control
Speed is equal to rear haulage roller and presets the speed of service；
The winding Thickness sensitivity module is used to sense the cord thickness retractd on wind-up roll, when the cord thickness of retracting reach it is pre-
If threshold value when, send alarm；
The data statistic analysis module is used to, by communicating to connect with calender and forming machine respectively, obtain calendering and shape
The data message of journey, and to calendering and the data message of type-approval process, integrated simultaneously from data Angle, pass through circuit, form, figure
The form that shows of shape carries out organic combination, arranges and forms the overall data message of system, a System Reports are formed according to the period,
By ladder diagram or curve map or chart, by the visualized management to data, all data critical parameters are allowed observably to throw
It is mapped on the display screen of remote controllers, helps user to understand calendering and sizing situation, to calendering and sizing tracing management；Also use
Contrasted in all kinds of primary data information (pdi)s that will roll and shape with default threshold value and previous data, current data surpasses
When going out default threshold value or exceeding previous data compared with previous data, alarm is carried out, warning message formation is alarmed
Statistics, and store；
The data sharing platform is used to provide client to using the user of mobile terminal, user is connected number by client
According to shared platform, in data sharing platform login account, after logon account, the data for obtaining calendering and type-approval process are believed
Breath, and obtain calendering and the data report of type-approval process, ladder diagram or curve map or figure using the user of mobile terminal
Table, helps to use the user of mobile terminal to understand calendering and sizing situation, to the tracing management that rolls and shape.
Preferably, the middle draw-gear includes：Two middle carry-over pinch rolls for being arranged side by side, middle reductor and middle motor；
Middle reductor is connected with one of them middle carry-over pinch rolls, and middle motor is connected with middle reductor, and middle motor in driving by slowing down
Machine is run, and operates middle carry-over pinch rolls, the cord traction on preceding cloth storage device is delivered into gumming device, and make cord in middle traction dress
Put and tensile region is formed between gumming device.
Preferably, the gumming device includes：A roll coater is provided with steeping vat, steeping vat, the top of roll coater is provided with
First impregnation upper roller, the second impregnation upper roller；
First impregnation upper roller is set at middle carry-over pinch rolls, and the first impregnation upper roller is used for the cord that carry-over pinch rolls are transmitted in receiving, the
Two impregnation upper rollers are inhaled adhesive dispenser close to vacuum and set, and the second impregnation upper roller is used to receive transmits the cord after impregnation by roll coater,
And transmit cord to vacuum suction adhesive dispenser.
Preferably, the vacuum inhales adhesive dispenser provided with Jiao Fangguandao is inhaled, and inhales the suction glue that Jiao Fangguandao is provided with up/down perforation
Hole；The top for inhaling glue hole is provided with upper suction rubber roll；The lower section for inhaling glue hole is provided with lower suction rubber roll；Lower suction rubber roll is used to accept the second impregnation
Cord after the impregnation of upper roller transmission, and the cord after impregnation is inhaled in glue square tube road by inhaling the input of glue hole, inhale Jiao Fangguandao
It is interior to produce latex unnecessary on negative-pressure adsorption cord, then inputted the cord after absorption to drying device by upper suction rubber roll.
Preferably, the drying device be provided with housing, enclosure interior be provided be used for make enclosure interior air flow fan,
Heater and multiple dryer rolls；It is staggered above and below multiple dryer rolls；Housing bottom is provided with material inlet and material outlet；
The position of material inlet is corresponding with the position of upper suction rubber roll, the position of material outlet and the first position phase for upholding device
Correspondence；
First upholds device upholds rollers, multiple first extension rollers being staggered from top to bottom, by drying provided with multiple first
The cord of device, upholds that device is S-type passes through first, and cord is in the first tensile region for upholding device formation, to overcome cord
Thermal contraction caused by heat drying process.
Preferably, heat stretch device and shaping equipment are arranged in same casing, and heat stretch area and sizing are included in casing
Area, is isolated between heat stretch area and shaping area using thermal insulation board；Heat stretch device is arranged on heat stretch area, and shaping equipment is arranged on
Shaping area；
Heat stretch device includes the multiple heat stretch rollers for being arranged on heat stretch area in casing；Staggered row above and below multiple heat stretch rollers
Row；Multiple heating arrangements are provided with inside heat stretch area, heating arrangements are heated to the cord by the heat stretch roller that is staggered,
Make cord by hot stretched；
Heat stretch area is exported provided with heat stretch entrance and heat stretch；The position of heat stretch entrance respectively with the position of heat stretch roller and
The position of first extension device is corresponding, makes to enter port transmission to heat stretch by heat stretch by the cord of the first extension device
Roller；
The position of heat stretch outlet is corresponding with the position and the position of heat stretch roller that second upholds device respectively, makes to stretch through overheat
The cord opened passes through heat stretch outlet delivery to the second extension device.
Preferably, shaping equipment includes the multiple setting rolls being arranged in shaping area；It is staggered above and below multiple setting rolls；
Multiple cooling fans are provided with inside shaping area, cooling fan is cooled down to the cord by the setting roll that is staggered, and makes cord
Sizing；
Shaping area is exported provided with sizing entrance and sizing；Shape entrance position respectively with second uphold device position and sizing
The position of roller is corresponding, makes to uphold the cord of device by shaping into port transmission to setting roll by second；
The position of sizing outlet is corresponding with the position and the position of setting roll that the 3rd upholds device respectively, makes the curtain by sizing
Cloth by shape outlet delivery to the 3rd uphold device.
As can be seen from the above technical solutions, the present invention has advantages below：
Remote controllers obtain the data message of calendering and type-approval process by being communicated to connect respectively with calender and forming machine,
And to calendering and the data message of type-approval process, integrate simultaneously from data Angle, form is showed by circuit, form, figure
Carry out organic combination, arrange and form the overall data message of system, a System Reports are formed according to the period, by ladder diagram,
Or curve map or chart, by the visualized management to data, allow all data critical parameters observably to project remote control
On the display screen of device, user is helped to understand calendering and sizing situation, to calendering and sizing tracing management；It is additionally operable to calendering and determines
All kinds of primary data information (pdi)s of type are contrasted with default threshold value and previous data, and current data exceeds default threshold value
Or when compared with previous data beyond previous data, alarm is carried out, by warning message formation alarm statistics, and store.
Brief description of the drawings
In order to illustrate more clearly of technical scheme, it will make simple to the required accompanying drawing used in description below
Introduce on ground, it should be apparent that, drawings in the following description are only some embodiments of the present invention, for ordinary skill
For personnel, on the premise of not paying creative work, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 rolls the overall structure figure of shaping system for the cord with remote controllers；
Fig. 2 is the front view structure figure of calender；
Fig. 3 is the side block diagram of calender；
Fig. 4 is roll-setting gear structure chart；
Fig. 5 is stack mechanism structure figure；
Fig. 6 is the schematic diagram of the rotational angle theta of roller；
Fig. 7 is deflection adjusting mechanism structure chart.
Embodiment
, below will be with specific to enable goal of the invention, feature, the advantage of the present invention more obvious and understandable
Embodiment and accompanying drawing, the technical scheme that the present invention is protected are clearly and completely described, it is clear that implementation disclosed below
Example is only a part of embodiment of the invention, and not all embodiment.Based on the embodiment in this patent, the common skill in this area
All other embodiment that art personnel are obtained under the premise of creative work is not made, belongs to the model of this patent protection
Enclose.
The present embodiment provides a kind of cord calendering shaping system with remote controllers, including：Calender, forming machine with
And the remote controllers communicated to connect respectively with calender and forming machine；Calender is used to be rolled on cord, will after calendering
Cord feeding forming machine is shaped, and realizes that calendering and sizing integration are completed；As shown in Figures 1 to 5；Calender 1 includes：Machine
Body 11 and hydraulic means 16, the inside of body 11 are provided with and calendering roller mechanism 12 one end provided with calendering roller mechanism 12, the sidepiece of body 11
The reduction box 14 of connection and it is connected with reduction box 14, the rolling mill motor 13 that driving calendering roller mechanism 12 is run, reduction box 14
It is connected with calendering roller mechanism 12 by Hooks coupling universal coupling 15；
Calendering roller mechanism 12 includes：The roller 21 of at least four S-shaped arrangements, the two ends of roller 21 be respectively equipped with roller bearing 19,
Oil cylinder 17 and roll-setting gear 18；The present embodiment is rolled using four staggered rollers 21.
The roll-setting gear 18 includes：Distance-adjusting motor 1-1, the roll adjustment reductor 1-3 being connected with distance-adjusting motor 1-1, roll adjustment
Provided with electromagnetic clutch 1-2 between motor 1-1 and roll adjustment reductor 1-3, the worm screw being connected with roll adjustment reductor 1-3 rotating shafts, with
The turbine 1-4 that worm screw is engaged, the adjusting screw 1-7 coordinated with turbine 1-4 by gland 1-5 and key 1-6, with adjusting screw 1-
7 adjusting screw nut 1-8 in mating connection；
The adjusting screw 1-7 ends are installed with holding attaching mechanism, and the adjusting screw 1-7 passes through holding attaching mechanism and roller
The connection of 21 ends of cylinder；
The holding attaching mechanism includes：Thrust block 1-9, clamping supporting device 1-10, the thrust being connected with thrust block 1-9
Bearing 1-11, oil filling pipe 1-12；The clamping supporting device 1-10 is provided with the screw rod connecting portion being connected with adjusting screw 1-7 ends
And the roller connecting portion being connected with the end of roller 21；Screw rod connecting portion is provided with the interior spiral shell being engaged with the adjusting screw 1-7
Line, roller connecting portion is provided with and grips clamping plate 1-13 with roller；
Distance-adjusting motor 1-1 driving roll adjustment reductor 1-3 operations, reductor 1-3 drives worm screw and turbine 1-4 operations, and turbine 1-4 leads to
Cross gland 1-5 and key 1-6 to coordinate, rotate adjusting screw 1-7.Adjusting screw nut is made by adjusting screw 1-7 forward or reverse
1-8 drives roller 21 to rise or fall, and realizes the roll adjustment between pair roller barrel 21, it is ensured that calendering production.And electromagnetic clutch
1-2 can disengage distance-adjusting motor 1-1, and roll adjustment function is realized by manually, improve the precision of roll adjustment.
In the present embodiment, as shown in Figure 6 and Figure 7, each roller 21 is equipped with amount of deflection；
The two ends of roller 21 further respectively have deflection adjusting mechanism 20；
The deflection adjusting mechanism 20 includes：The amount of deflection bearing assembly of the end of roller 21 is set in, is connected with amount of deflection bearing assembly
Hydraulic stem 2-1, the piston cylinder 2-8 of hydraulic stem 2-1 connections, for piston cylinder is connected on body support connection seat 2-9；
The amount of deflection bearing assembly includes：Bearing case 2-2, bearing oil pipe, tapered sleeve 2-4, clamping screw 2-5, bearing 2-6, pin
Axle 2-7；
The tapered sleeve 2-4 is set on roller 21, and the tapered sleeve 2-4 is provided with locking hole, and clamping screw 2-5 will through locking hole
Tapered sleeve 2-4 is locked to roller 21, and bearing 2-6 is set in outside the tapered sleeve 2-4, and bearing oil pipe 2-3 passes through bearing case 2-2
Give oil transportation lubrication inside bearing case 2-2；The bearing case 2-2 tops are provided with the pin shaft hole being engaged with bearing pin 2-7；Institute
State hydraulic stem 2-1 one end to extend inside piston cylinder 2-8, the hydraulic stem 2-1 other ends are provided with piston hole, piston hole and pin shaft hole
With respect to position, bearing pin 2-7 is set to pass through piston hole and pin shaft hole；Connected at the top of the piston cylinder by support connection seat 2-9 with body 11
Connect.Before calendering, the amount of deflection of the adjusting roller of deflection adjusting mechanism 20, the amount of deflection scope Y of the roller are used according to technological requirement
For 0.05 to 0.3mm；The rotational angle theta of the roller is 1 ° to 3 °；So the amount of deflection of roller can make roller 21 before calendering and press
Yanzhong is in pressure holding state all the time.Overcome roller due to bearing clearance and roll spacing adjustment gap is produced in workload change float
It is dynamic, prevent from touching roller when lacking material between roller, improve operating condition.The amount of deflection Y of the roller is adjusted to 0.3mm, when θ is 3 °,
Roller produces certain elastic deformation, and the direction of this deformation acts on lower produced elasticity with the live load of roller just
Deformation direction is opposite, so as to reach the purpose of pair roller barrel deflection compensation.If amount of deflection Y can then make more than 0.3mm, θ more than 3 °
Roller deformation is excessive, reduces calendering force, influence calendering quality.
Forming machine includes：Make guiding device 1, splicer 2, front haulage dress that cord is passed sequentially through and shaped to cord
Put 3, preceding cloth storage device 4, middle draw-gear 5, gumming device 6, vacuum inhale adhesive dispenser 7, drying device 8, first uphold device 9,
Heat stretch device 30, second upholds device 31, shaping equipment the 32, the 3rd and upholds device 33, rear cloth storage device 34, rear towing device
35th, wrap-up 36；
The guiding device 1 include two be arranged side by side lead out roller, cord, which first passes through two guide rolls being arranged side by side, makes curtain
Cloth sends into splicer 2；
The splicer 2 is arranged between pre-traction device 3 and the guiding device 1, and the splicer 2 is used to make to have remotely
The cord calendering shaping system work of controller is continuous, when cord disconnects, splicer will preceding cord cloth tail with rear
Cord leftover of bolt of cloth overlap joint gets up；
The front haulage machine 3 is provided with the front haulage roller that three rows are set up in parallel, front reduction gear machine and front motor；Front reduction gear machine with wherein
One front haulage roller connection, front motor is connected with front reduction gear machine, and front motor makes three front haulages by driving front reduction gear machine to run
Roller run-in synchronism, the cord sent into by guiding device traction is fed forward；
The preceding cloth storage device 4 includes：Multiple storage cloth rewinder roll and multiple lower preceding storage cloth rewinder rolls of going forward；Go forward to store up cloth rewinder roll and lower preceding storage cloth rewinder roll
Between arranged crosswise, before making that cord is S-type and being arranged on cloth storage device.
The cord sent into by guiding device traction is fed forward by front haulage machine 3, when splicer works, front haulage machine 3
It will be stopped and clamp cord.But to enable linkage money continuously to run, by by preceding cloth storage device 4 the cord stored in advance
Draw feed.After joint terminates, front haulage machine restarting, first with the several times higher than train line all fronts speed by preceding storage cloth
Quickly storage is full for device, is used again during for joint next time.After current cloth storage device storage is full, front haulage machine is transferred to normal all fronts again
Operating rate.The co-ordination of train line each unit equipment, makes whole train line keep continuous normal operating rate.
The middle draw-gear 5 includes：Two middle carry-over pinch rolls for being arranged side by side, middle reductor and middle motor；It is middle to slow down
Machine is connected with one of them middle carry-over pinch rolls, and middle motor is connected with middle reductor, and middle motor is run by reductor in driving, in making
Carry-over pinch rolls are operated, and the cord traction on preceding cloth storage device 4 are delivered into gumming device 6, and make cord in middle draw-gear 5 and impregnation
Tensile region is formed between device 6.
The gumming device 6 includes：A roll coater is provided with steeping vat 41, steeping vat, the top of roll coater is provided with first
Impregnation upper roller 42, the second impregnation upper roller 43；
First impregnation upper roller 42 is set at middle carry-over pinch rolls, and the first impregnation upper roller 42 is used for the curtain that carry-over pinch rolls are transmitted in receiving
Cloth, the second impregnation upper roller 23 is inhaled adhesive dispenser 6 close to vacuum and set, and the second impregnation upper roller 23 is used to receive transmits impregnation by roll coater
Cord afterwards, and cord is transmitted to vacuum suction adhesive dispenser 7.
The vacuum inhales adhesive dispenser 7 provided with Jiao Fangguandao is inhaled, and inhales the suction glue hole that Jiao Fangguandao is provided with up/down perforation；Inhale glue
The top in hole is provided with upper suction rubber roll；The lower section for inhaling glue hole is provided with lower suction rubber roll；Lower suction rubber roll is used to accept the second impregnation upper roller biography
Cord after defeated impregnation, and the cord after impregnation is inhaled in glue square tube road by inhaling the input of glue hole, inhale in glue square tube road and produce
Unnecessary latex on negative-pressure adsorption cord, then inputted the cord after absorption to drying device 8 by upper suction rubber roll.
The drying device 8 is provided with housing, and enclosure interior, which is provided with, to be used to make fan, the heater of enclosure interior air flow
And multiple dryer rolls；It is staggered above and below multiple dryer rolls；Housing bottom is provided with material inlet and material outlet；
The position of material inlet is corresponding with the position of upper suction rubber roll, the position of material outlet and the first position for upholding device 9
It is corresponding；
First upholds device 9 upholds rollers, multiple first extension rollers being staggered from top to bottom, by drying provided with multiple first
The cord of device, upholds that device is S-type passes through first, and cord is in the first tensile region for upholding device formation, to overcome cord
Thermal contraction caused by heat drying process.
Heat stretch device 30 and shaping equipment 32 are arranged in same casing, and heat stretch area and shaping area are included in casing,
Isolated between heat stretch area and shaping area using thermal insulation board；Heat stretch device 30 is arranged on heat stretch area, and shaping equipment 32 is set
In shaping area；
Heat stretch device 30 includes the multiple heat stretch rollers for being arranged on heat stretch area in casing；Staggered row above and below multiple heat stretch rollers
Row；Multiple heating arrangements are provided with inside heat stretch area, heating arrangements are heated to the cord by the heat stretch roller that is staggered,
Make cord by hot stretched；
Heat stretch area is exported provided with heat stretch entrance and heat stretch；The position of heat stretch entrance respectively with the position of heat stretch roller and
The position of first extension device is corresponding, makes to enter port transmission to heat stretch by heat stretch by the cord of the first extension device
Roller；
The position of heat stretch outlet is corresponding with the position and the position of heat stretch roller that second upholds device 31 respectively, makes through overheat
The cord of extension upholds device 31 by heat stretch outlet delivery to second.
The concrete structure of second extension device 31 is identical with the structure that first upholds device, and cord upholds device shape second
Into tensile region, with overcome cord during heat stretch caused by thermal contraction.
Shaping equipment 32 includes the multiple setting rolls being arranged in shaping area；It is staggered above and below multiple setting rolls；Sizing
Multiple cooling fans are provided with inside area, cooling fan is cooled down to the cord by the setting roll that is staggered, and cord is shaped；
Shaping area is exported provided with sizing entrance and sizing；Shape entrance position respectively with second uphold device position and sizing
The position of roller is corresponding, makes to uphold the cord of device by shaping into port transmission to setting roll by second；
The position of sizing outlet is corresponding with the position and the position of setting roll that the 3rd upholds device 33 respectively, makes by sizing
Cord by shape outlet delivery to the 3rd uphold device.
The concrete structure of 3rd extension device 33 is identical with the structure that first upholds device, and cord upholds device shape the 3rd
Into tensile region, with overcome cord in type-approval process caused by thermal contraction.
Cloth storage device 34 includes afterwards：Multiple rear storage cloth rewinder rolls and multiple lower rear storage cloth rewinder rolls；
Arranged crosswise between storage cloth rewinder roll and lower rear storage cloth rewinder roll, makes cord is S-type to be arranged on rear cloth storage device after upper；
Rear towing device 35 includes：Rear haulage roller, rear reductor and rear motor；
Reductor is connected with rear haulage roller afterwards, and rear motor is connected with rear reductor, and rear motor is run by reductor after driving, is made
Rear haulage roller is operated, and the cord traction on rear cloth storage device delivered into cutting wrap-up, and make cord rear towing device with
Tensile region is formed between cutting wrap-up.
The wrap-up 36 includes：Wind-up roll, wind-up roll is used for the cord for receiving and retracing the transmission of rear haulage roller.
The remote controllers include：Rolling mill motor control module, distance-adjusting motor control module, calendering thickness setting mould
Block, splicer control module, front motor control module, front haulage roller speed induction module, middle motor control module, middle carry-over pinch rolls
Velocity response module, vacuum degree measurement module, vacuum inhale adhesive control module, dry temperature detecting module, drying fan in housing
Control module, drying heater control module, cooling fan control module, chilling temperature detection module, rear motor control module,
Rear haulage roller speed induction module, winding Thickness sensitivity module, data statistic analysis module, data sharing platform；
The calendering thickness setting module is used for the thickness for setting calendering cord；
The distance-adjusting motor control module is used for the thickness for rolling cord according to the calendering thickness setting module setting, roll adjustment electricity
The distance between machine control module control distance-adjusting motor adjusting roller, makes the distance between roller meet calendering setting calendering cord
Thickness requirement；
The rolling mill motor control module is used for the start and stop for controlling rolling mill motor and carries out speed governing to rolling mill motor；
The splicer control module is used for the start and stop of control joint machine；
The front haulage roller speed induction module is used for the speed of service for sensing front haulage roller；
The front motor control module is used for the speed of service that front haulage roller is sensed according to the front haulage roller speed induction module,
When the speed of service of current carry-over pinch rolls presets the speed of service more than front haulage roller, the control front motor regulation of front motor control module is defeated
Go out power, the speed of service of front haulage roller is equal to front haulage roller and preset the speed of service；The speed of service of current carry-over pinch rolls is less than
When front haulage roller presets the speed of service, front motor control module control front motor regulation power output makes the operation of front haulage roller
Speed is equal to front haulage roller and presets the speed of service；
The middle carry-over pinch rolls velocity response module is used for the speed of service of carry-over pinch rolls in sensing；
The middle motor control module is used for the speed of service according to carry-over pinch rolls in the middle carry-over pinch rolls velocity response module sensing,
When the speed of service of central carry-over pinch rolls presets the speed of service more than middle carry-over pinch rolls, motor regulation is defeated in middle motor control module control
Go out power, the speed of service of middle carry-over pinch rolls is equal to middle carry-over pinch rolls and preset the speed of service；The speed of service of central carry-over pinch rolls is less than
When middle carry-over pinch rolls preset the speed of service, motor regulation power output, makes the operation of middle carry-over pinch rolls in middle motor control module control
Speed is equal to middle carry-over pinch rolls and presets the speed of service；
The vacuum degree measurement module is used to sense the vacuum inhaled in glue square tube road；
The vacuum, which inhales adhesive control module, to be used to sense the vacuum inhaled in glue square tube road according to the vacuum degree measurement module, when
When vacuum in suction glue square tube road is not equal to default vacuum, vacuum inhales adhesive control module control vacuum-ness regulator,
The vacuum in glue square tube road is inhaled in regulation；
Temperature detecting module is used to detect shell body temperature in the dry housing；
The drying fan control module and drying heater control module are respectively used to the operation of control fan and heater fortune
OK；When drying that temperature detecting module detection shell body temperature exceeds threshold value in housing, the drying fan control module and dry
Dry heater control module controls fan to run and heater operation respectively, shell body temperature is reached threshold range；
The chilling temperature detection module is used to detect temperature in shaping area；
The cooling fan control module is used to control cooling fan to run；
The rear haulage roller speed induction module is used for the speed of service for sensing rear haulage roller；
The rear motor control module is used for the speed of service that rear haulage roller is sensed according to the rear haulage roller speed induction module,
When the speed of service of rear haulage roller, which is more than rear haulage roller, presets the speed of service, motor regulation is defeated after rear motor control module control
Go out power, the speed of service of rear haulage roller is equal to rear haulage roller and preset the speed of service；When the speed of service of rear haulage roller is less than
When rear haulage roller presets the speed of service, motor regulation power output, makes the operation of rear haulage roller after rear motor control module control
Speed is equal to rear haulage roller and presets the speed of service；
The winding Thickness sensitivity module is used to sense the cord thickness retractd on wind-up roll, when the cord thickness of retracting reach it is pre-
If threshold value when, send alarm；
The data statistic analysis module is used to, by communicating to connect with calender and forming machine respectively, obtain calendering and shape
The data message of journey, and to calendering and the data message of type-approval process, integrated simultaneously from data Angle, pass through circuit, form, figure
The form that shows of shape carries out organic combination, arranges and forms the overall data message of system, a System Reports are formed according to the period,
By ladder diagram or curve map or chart, by the visualized management to data, all data critical parameters are allowed observably to throw
It is mapped on the display screen of remote controllers, helps user to understand calendering and sizing situation, to calendering and sizing tracing management；Also use
Contrasted in all kinds of primary data information (pdi)s that will roll and shape with default threshold value and previous data, current data surpasses
When going out default threshold value or exceeding previous data compared with previous data, alarm is carried out, warning message formation is alarmed
Statistics, and store；
The data sharing platform is used to provide client to using the user of mobile terminal, user is connected number by client
According to shared platform, in data sharing platform login account, after logon account, the data for obtaining calendering and type-approval process are believed
Breath, and obtain calendering and the data report of type-approval process, ladder diagram or curve map or figure using the user of mobile terminal
Table, helps to use the user of mobile terminal to understand calendering and sizing situation, to the tracing management that rolls and shape.
The embodiment of each in this specification is described by the way of progressive, and what each embodiment was stressed is and other
Identical similar portion is referred to mutually between the difference of embodiment, each embodiment.
Term " first ", " second ", " the 3rd " " in description and claims of this specification and above-mentioned accompanying drawing
Four " etc.（If there is）It is for distinguishing similar object, without for describing specific order or precedence.It should manage
The data that solution is so used can be exchanged in the appropriate case, so as to embodiments of the invention described herein can with except
Here the order beyond those for illustrating or describing is implemented.In addition, term " comprising " and " having " and their any deformation,
It is intended to cover non-exclusive include.
The foregoing description of the disclosed embodiments, enables professional and technical personnel in the field to realize or using the present invention.
A variety of modifications to these embodiments will be apparent for those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, it is of the invention
The embodiments shown herein is not intended to be limited to, and is to fit to and principles disclosed herein and features of novelty phase one
The most wide scope caused.
Claims (7)
1. a kind of cord calendering shaping system with remote controllers, it is characterised in that including：Calender, forming machine and
The remote controllers communicated to connect respectively with calender and forming machine；
Calender is used to be rolled on cord, and cord feeding forming machine is shaped after calendering, calendering and sizing one is realized
Bodyization is completed；
The calender includes：Body, hydraulic means, internal body is provided with and stack provided with calendering roller mechanism, body sidepiece
The reduction box of mechanism one end connection and be connected with reduction box, the rolling mill motor of driving calendering roller mechanism operation, reduction box and
Calendering roller mechanism is connected by Hooks coupling universal coupling；
The calendering roller mechanism includes：The roller of at least four S-shaped arrangements, roller two ends are respectively equipped with roller bearing, oil cylinder
And roll-setting gear；
The roll-setting gear includes：Distance-adjusting motor, the roll adjustment reductor being connected with distance-adjusting motor, distance-adjusting motor and roll adjustment reductor
Between be provided with electromagnetic clutch, worm screw be connected with roll adjustment reductor rotating shaft, the turbine being engaged with worm screw, with turbine pass through press
The adjusting screw that set and key coordinate, the adjusting screw nut in mating connection with adjusting screw；
The adjusting screw end is installed with holding attaching mechanism, and the adjusting screw passes through holding attaching mechanism and roller end
Connection；
The holding attaching mechanism includes：Thrust block, clamping supporting device, the thrust bearing being connected with thrust block, oiling
Pipe；
The clamping supporting device is provided with the screw rod connecting portion being connected with adjusting screw end and the roller being connected with roller end
Cylinder connecting portion；
Screw rod connecting portion is provided with the internal thread being engaged with the adjusting screw, and roller connecting portion is provided with and gripped with roller
Plate；
It is provided with inside the roller close to barrel edge provided with several heating cooling through holes, heating cooling through hole is uniformly arranged
Circumference of the cloth in the roller；
Each roller is equipped with amount of deflection；
The roller two ends further respectively have deflection adjusting mechanism；
The deflection adjusting mechanism includes：It is set in the amount of deflection bearing assembly of roller end, the liquid being connected with amount of deflection bearing assembly
Depression bar, the cylinder component of hydraulic stem connection, for the support connection seat being connected to cylinder component on body；
The amount of deflection bearing assembly includes：Bearing case, bearing oil pipe, tapered sleeve, clamping screw, bearing, bearing pin；
The tapered sleeve is set on roller, the tapered sleeve be provided with locking hole, clamping screw through locking hole by tapered sleeve lock to
On roller, bearing is set in outside the tapered sleeve, and bearing oil pipe gives oil transportation lubrication inside bearing case through bearing case；Institute
State bearing case top and be provided with the pin shaft hole being engaged with bearing pin；
The cylinder component includes：The piston cylinder being engaged with hydraulic stem；
Described hydraulic stem one end is extended inside piston cylinder, and the hydraulic stem other end is provided with piston hole, piston hole and pin shaft hole phase
Contraposition, makes bearing pin pass through piston hole and pin shaft hole；It is connected at the top of the piston cylinder by support connection seat with body；
Forming machine includes：Guiding device, splicer, pre-traction device, preceding cloth storage device, middle draw-gear, gumming device, vacuum
Inhale adhesive dispenser, drying device, first uphold device, heat stretch device, second uphold device, shaping equipment, the 3rd uphold device,
Cloth storage device, rear towing device, wrap-up afterwards；
The guiding device include two be arranged side by side lead out roller, two rollers of leading out being arranged side by side are received after calender calendering
Cord, and will be fed into splicer；
The splicer is arranged between pre-traction device and the guiding device, and the splicer is used to make with remote control
The cord calendering shaping system work of device is continuous, and when cord disconnects, splicer will be in preceding cord cloth tail and in rear cord
Leftover of bolt of cloth overlap joint gets up；
The front haulage machine is provided with the front haulage roller that three rows are set up in parallel, front reduction gear machine and front motor；Front reduction gear machine with wherein
One front haulage roller connection, front motor is connected with front reduction gear machine, and front motor makes three front haulages by driving front reduction gear machine to run
Roller run-in synchronism, the cord sent into by guiding device traction is fed forward；
The preceding cloth storage device includes：Multiple storage cloth rewinder roll and multiple lower preceding storage cloth rewinder rolls of going forward；
Go forward to store up arranged crosswise between cloth rewinder roll and lower preceding storage cloth rewinder roll, make cord is S-type to be arranged on preceding cloth storage device；
Cloth storage device includes afterwards：Multiple rear storage cloth rewinder rolls and multiple lower rear storage cloth rewinder rolls；
Arranged crosswise between storage cloth rewinder roll and lower rear storage cloth rewinder roll, makes cord is S-type to be arranged on rear cloth storage device after upper；
Rear towing device includes：Rear haulage roller, rear reductor and rear motor；
Reductor is connected with rear haulage roller afterwards, and rear motor is connected with rear reductor, and rear motor is run by reductor after driving, is made
Rear haulage roller is operated, and the cord traction on rear cloth storage device delivered into cutting wrap-up, and make cord rear towing device with
Tensile region is formed between cutting wrap-up；
The wrap-up includes：Wind-up roll, wind-up roll is used for the cord for receiving and retracing the transmission of rear haulage roller；
The remote controllers include：Rolling mill motor control module, distance-adjusting motor control module, calendering thickness setting module,
Splicer control module, front motor control module, front haulage roller speed induction module, middle motor control module, middle carry-over pinch rolls speed
Induction module, vacuum degree measurement module, vacuum is spent to inhale adhesive control module, dry temperature detecting module, drying fan control in housing
Molding block, drying heater control module, cooling fan control module, chilling temperature detection module, rear motor control module, after
Carry-over pinch rolls velocity response module, winding Thickness sensitivity module, data statistic analysis module, data sharing platform；
The calendering thickness setting module is used for the thickness for setting calendering cord；
The distance-adjusting motor control module is used for the thickness for rolling cord according to the calendering thickness setting module setting, roll adjustment electricity
The distance between machine control module control distance-adjusting motor adjusting roller, makes the distance between roller meet calendering setting calendering cord
Thickness requirement；
The rolling mill motor control module is used for the start and stop for controlling rolling mill motor and carries out speed governing to rolling mill motor；
The splicer control module is used for the start and stop of control joint machine；
The front haulage roller speed induction module is used for the speed of service for sensing front haulage roller；
The front motor control module is used for the speed of service that front haulage roller is sensed according to the front haulage roller speed induction module,
When the speed of service of current carry-over pinch rolls presets the speed of service more than front haulage roller, the control front motor regulation of front motor control module is defeated
Go out power, the speed of service of front haulage roller is equal to front haulage roller and preset the speed of service；The speed of service of current carry-over pinch rolls is less than
When front haulage roller presets the speed of service, front motor control module control front motor regulation power output makes the operation of front haulage roller
Speed is equal to front haulage roller and presets the speed of service；
The middle carry-over pinch rolls velocity response module is used for the speed of service of carry-over pinch rolls in sensing；
The middle motor control module is used for the speed of service according to carry-over pinch rolls in the middle carry-over pinch rolls velocity response module sensing,
When the speed of service of central carry-over pinch rolls presets the speed of service more than middle carry-over pinch rolls, motor regulation is defeated in middle motor control module control
Go out power, the speed of service of middle carry-over pinch rolls is equal to middle carry-over pinch rolls and preset the speed of service；The speed of service of central carry-over pinch rolls is less than
When middle carry-over pinch rolls preset the speed of service, motor regulation power output, makes the operation of middle carry-over pinch rolls in middle motor control module control
Speed is equal to middle carry-over pinch rolls and presets the speed of service；
The vacuum degree measurement module is used to sense the vacuum inhaled in glue square tube road；
The vacuum, which inhales adhesive control module, to be used to sense the vacuum inhaled in glue square tube road according to the vacuum degree measurement module, when
When vacuum in suction glue square tube road is not equal to default vacuum, vacuum inhales adhesive control module control vacuum-ness regulator,
The vacuum in glue square tube road is inhaled in regulation；
Temperature detecting module is used to detect shell body temperature in the dry housing；
The drying fan control module and drying heater control module are respectively used to the operation of control fan and heater fortune
OK；When drying that temperature detecting module detection shell body temperature exceeds threshold value in housing, the drying fan control module and dry
Dry heater control module controls fan to run and heater operation respectively, shell body temperature is reached threshold range；
The chilling temperature detection module is used to detect temperature in shaping area；
The cooling fan control module is used to control cooling fan to run；
The rear haulage roller speed induction module is used for the speed of service for sensing rear haulage roller；
The rear motor control module is used for the speed of service that rear haulage roller is sensed according to the rear haulage roller speed induction module,
When the speed of service of rear haulage roller, which is more than rear haulage roller, presets the speed of service, motor regulation is defeated after rear motor control module control
Go out power, the speed of service of rear haulage roller is equal to rear haulage roller and preset the speed of service；When the speed of service of rear haulage roller is less than
When rear haulage roller presets the speed of service, motor regulation power output, makes the operation of rear haulage roller after rear motor control module control
Speed is equal to rear haulage roller and presets the speed of service；
The winding Thickness sensitivity module is used to sense the cord thickness retractd on wind-up roll, when the cord thickness of retracting reach it is pre-
If threshold value when, send alarm；
The data statistic analysis module is used to, by communicating to connect with calender and forming machine respectively, obtain calendering and shape
The data message of journey, and to calendering and the data message of type-approval process, integrated simultaneously from data Angle, pass through circuit, form, figure
The form that shows of shape carries out organic combination, arranges and forms the overall data message of system, a System Reports are formed according to the period,
By ladder diagram or curve map or chart, by the visualized management to data, all data critical parameters are allowed observably to throw
It is mapped on the display screen of remote controllers, helps user to understand calendering and sizing situation, to calendering and sizing tracing management；Also use
Contrasted in all kinds of primary data information (pdi)s that will roll and shape with default threshold value and previous data, current data surpasses
When going out default threshold value or exceeding previous data compared with previous data, alarm is carried out, warning message formation is alarmed
Statistics, and store；
The data sharing platform is used to provide client to using the user of mobile terminal, user is connected number by client
According to shared platform, in data sharing platform login account, after logon account, the data for obtaining calendering and type-approval process are believed
Breath, and obtain calendering and the data report of type-approval process, ladder diagram or curve map or figure using the user of mobile terminal
Table, helps to use the user of mobile terminal to understand calendering and sizing situation, to the tracing management that rolls and shape.
2. the cord calendering shaping system according to claim 1 with remote controllers, it is characterised in that
The middle draw-gear includes：Two middle carry-over pinch rolls for being arranged side by side, middle reductor and middle motor；
Middle reductor is connected with one of them middle carry-over pinch rolls, and middle motor is connected with middle reductor, and middle motor in driving by slowing down
Machine is run, and operates middle carry-over pinch rolls, the cord traction on preceding cloth storage device is delivered into gumming device, and make cord in middle traction dress
Put and tensile region is formed between gumming device.
3. the cord calendering shaping system according to claim 2 with remote controllers, it is characterised in that
The gumming device includes：A roll coater is provided with steeping vat, steeping vat, the top of roll coater is provided with the first impregnation
Roller, the second impregnation upper roller；
First impregnation upper roller is set at middle carry-over pinch rolls, and the first impregnation upper roller is used for the cord that carry-over pinch rolls are transmitted in receiving, the
Two impregnation upper rollers are inhaled adhesive dispenser close to vacuum and set, and the second impregnation upper roller is used to receive transmits the cord after impregnation by roll coater,
And transmit cord to vacuum suction adhesive dispenser.
4. the cord calendering shaping system according to claim 3 with remote controllers, it is characterised in that
The vacuum inhales adhesive dispenser provided with Jiao Fangguandao is inhaled, and inhales the suction glue hole that Jiao Fangguandao is provided with up/down perforation；Inhale glue hole
Top is provided with upper suction rubber roll；The lower section for inhaling glue hole is provided with lower suction rubber roll；Lower rubber roll of inhaling is used to accept the transmission of the second impregnation upper roller
Cord after impregnation, and the cord after impregnation is inhaled in glue square tube road by inhaling the input of glue hole, inhale and negative pressure is produced in glue square tube road
Latex unnecessary on cord is adsorbed, then is inputted the cord after absorption to drying device by upper suction rubber roll.
5. the cord calendering shaping system according to claim 4 with remote controllers, it is characterised in that
The drying device is provided with housing, enclosure interior be provided be used to making the fan of enclosure interior air flow, heater and
Multiple dryer rolls；It is staggered above and below multiple dryer rolls；Housing bottom is provided with material inlet and material outlet；
The position of material inlet is corresponding with the position of upper suction rubber roll, the position of material outlet and the first position phase for upholding device
Correspondence；
First upholds device upholds rollers, multiple first extension rollers being staggered from top to bottom, by drying provided with multiple first
The cord of device, upholds that device is S-type passes through first, and cord is in the first tensile region for upholding device formation, to overcome cord
Thermal contraction caused by heat drying process.
6. the cord calendering shaping system according to claim 5 with remote controllers, it is characterised in that
Heat stretch device and shaping equipment are arranged in same casing, and heat stretch area and shaping area, heat stretch area are included in casing
Isolated between shaping area using thermal insulation board；Heat stretch device is arranged on heat stretch area, and shaping equipment is arranged on shaping area；
Heat stretch device includes the multiple heat stretch rollers for being arranged on heat stretch area in casing；Staggered row above and below multiple heat stretch rollers
Row；Multiple heating arrangements are provided with inside heat stretch area, heating arrangements are heated to the cord by the heat stretch roller that is staggered,
Make cord by hot stretched；
Heat stretch area is exported provided with heat stretch entrance and heat stretch；The position of heat stretch entrance respectively with the position of heat stretch roller and
The position of first extension device is corresponding, makes to enter port transmission to heat stretch by heat stretch by the cord of the first extension device
Roller；
The position of heat stretch outlet is corresponding with the position and the position of heat stretch roller that second upholds device respectively, makes to stretch through overheat
The cord opened passes through heat stretch outlet delivery to the second extension device.
7. the cord calendering shaping system according to claim 6 with remote controllers, it is characterised in that
Shaping equipment includes the multiple setting rolls being arranged in shaping area；It is staggered above and below multiple setting rolls；Inside shaping area
Provided with multiple cooling fans, cooling fan is cooled down to the cord by the setting roll that is staggered, and cord is shaped；
Shaping area is exported provided with sizing entrance and sizing；Shape entrance position respectively with second uphold device position and sizing
The position of roller is corresponding, makes to uphold the cord of device by shaping into port transmission to setting roll by second；
The position of sizing outlet is corresponding with the position and the position of setting roll that the 3rd upholds device respectively, makes the curtain by sizing
Cloth by shape outlet delivery to the 3rd uphold device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610572014.XA CN107244086A (en) | 2016-07-20 | 2016-07-20 | A kind of cord calendering shaping system with remote controllers |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610572014.XA CN107244086A (en) | 2016-07-20 | 2016-07-20 | A kind of cord calendering shaping system with remote controllers |
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| CN201610572014.XA Pending CN107244086A (en) | 2016-07-20 | 2016-07-20 | A kind of cord calendering shaping system with remote controllers |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108035093A (en) * | 2017-12-25 | 2018-05-15 | 芜湖华烨新材料有限公司 | Industrial cloth gumming device |
| CN117124523A (en) * | 2023-10-26 | 2023-11-28 | 潍坊顺福昌橡塑有限公司 | Curtain fabric calender for tire production |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108035093A (en) * | 2017-12-25 | 2018-05-15 | 芜湖华烨新材料有限公司 | Industrial cloth gumming device |
| CN117124523A (en) * | 2023-10-26 | 2023-11-28 | 潍坊顺福昌橡塑有限公司 | Curtain fabric calender for tire production |
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