CN107237449A - A kind of concrete thermal-insulating material composite construction and preparation method thereof - Google Patents

A kind of concrete thermal-insulating material composite construction and preparation method thereof Download PDF

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Publication number
CN107237449A
CN107237449A CN201710652592.9A CN201710652592A CN107237449A CN 107237449 A CN107237449 A CN 107237449A CN 201710652592 A CN201710652592 A CN 201710652592A CN 107237449 A CN107237449 A CN 107237449A
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layer
concrete
insulation
construction
insulation material
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CN201710652592.9A
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CN107237449B (en
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蔡映峰
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/288Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
    • E04C2/2885Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material with the insulating material being completely surrounded by, or embedded in, a stone-like material, e.g. the insulating material being discontinuous
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/38Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
    • E04C2/388Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels with a frame of other materials, e.g. fibres, plastics

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Building Environments (AREA)

Abstract

The invention discloses a kind of concrete thermal-insulating material composite construction, including insulation construction layer and concrete layer, wherein, the insulation construction layer includes skeleton structure and adiabator layer, the adiabator layer is arranged in the skeleton structure, and the adiabator layer is molded with the skeleton structure formed by integrally casting;The insulation construction layer is molded with the concrete layer formed by integrally casting.The skeleton structure includes main grate and fine fack, wherein, the crisscross inside for being arranged in the main grate of the fine fack.Preformed hole is provided with skeleton structure, so that when later stage concrete layer and insulation construction layer formed by integrally casting are molded, concrete can fill the preformed hole for wearing insulation construction layer, so as to be combined together with concrete layer, the firm and reliable connection, construction are convenient, and insulation construction layer instead of conventional wooden template, remove secondary construction from, both the duration is shortened, construction cost is reduced again.

Description

A kind of concrete-insulation material composite construction and preparation method thereof
Technical field
The present invention relates to building material field, and in particular to a kind of concrete-insulation material composite construction and its preparation side Method.
Background technology
With the popularization and application of Green energy-saving buildings technology, building thermal insulation material is just play in building field and increasingly weighed The role wanted.Existing technical system, has many limitations, insulation material work progress is mostly in main body coagulation in actual applications Secondary construction is carried out after soil completion to be attached by adhesive, thus when carrying out assembled at the scene construction material loss it is big, Application property is poor, long construction period.
The defect existed in view of above-mentioned existing insulation material, the present inventor is more based on such product design manufacture is engaged in Practical experience and professional knowledge that year enriches, and coordinate the utilization of scientific principle, actively it is subject to research and innovation, to found a kind of insulation Structure sheaf and its application, make it have more practicality.By constantly research, design, and after studying sample repeatedly and improving, Finally the present invention having practical value is created.
The content of the invention
It is a primary object of the present invention to, the defect for overcoming existing insulation material to exist, and a kind of concrete-guarantor is provided Adiabator composite construction, easy construction, thus more suitable for practicality, and with the value in industry.
The object of the invention to solve the technical problems is realized using following technical scheme.
A kind of concrete-insulation material composite construction, including insulation construction layer and concrete layer, wherein,
The insulation construction layer includes skeleton structure and adiabator layer, and the adiabator layer and skeleton structure one Pour shaping;
The insulation construction layer is molded with the concrete layer formed by integrally casting.
Further, the skeleton structure includes main grate and fine fack, wherein,
The main grate is gone along with sb. to guard him to form cavity skeleton,
The crisscross inside for being arranged in the main grate of the fine fack.
Further, the main grate and the fine fack are glass-fiber reinforced plastic grille, and the main grate and the fine fack Base layer be phenolic resin.
Further, preformed hole is provided with the main grate, and the preformed hole is evenly distributed on the main grate On the wall of side.
Further, the fine fack is arranged between the bottom of the preformed hole and the main grate.
Further, in addition to fixture, for fixing the reinforcing bar in the concrete layer and insulation construction layer.
Further, the fixture is stainless steel screw thread or nylon cable tie.
The preparation method of concrete-insulation material composite construction, comprises the following steps:
S1, insulation material is poured into the skeleton structure to preformed hole, and conserves shaping, obtain the insulation construction Layer, the preformed hole is arranged on the side wall of skeleton structure;
S2, fixed by the preformed hole and binding reinforcing bars of the skeleton structure with fixture;
S3, the casting concrete in the reinforcing bar and the skeleton structure, fill the concrete and wear the preformed hole, and described Insulation construction layer forms overall, and conserves shaping, obtains the concrete-insulation material composite construction.
Further, in addition to step S2.5,
It is S2.5, with fixture that two pieces of insulation constructions layers are fixed.
Using above-mentioned technical proposal, following technique effect can be realized:
(1), preformed hole is provided with skeleton structure so that later stage concrete layer and insulation construction layer formed by integrally casting be molded When, concrete, which can be filled, wears insulation construction layer, so as to be combined together with concrete structure, the firm and reliable connection, construction are convenient, And insulation construction layer instead of conventional wooden template, removes secondary construction from, both shortens the duration, construction cost is reduced again;
(2), pass through fixture fixing concrete layer and insulation construction layer so that its connection is even closer, and ensure that structure Between connection it is seamless and smooth;
(3), the present invention use insulation construction layer change traditional connected mode, be connected as a single entity with concrete structure main body, With the building body same life-span, and the firm connected mode can avoid the generation for situations such as exterior wall produces crack, seepage;
(4), the present invention insulation construction layer be widely used, the cold bridge portion available for exterior wall, beams of concrete, post, shear wall, plate etc. Position, flooring interlayer board, roofing etc., highly versatile, wide application.
(5), fine fack is added inside main grate, when being integrally formed with insulation material, skeleton function can be played so that The connection of insulation material and skeleton structure is even closer, so as to increase the intensity of insulation construction layer, and can prevent insulation material Contraction and the crack that produces of the reason such as temperature change.
Brief description of the drawings
Fig. 1 is the structural representation of insulation construction layer in the present invention;
Fig. 2 is Fig. 1 upward view;
Fig. 3 is the structural representation of middle skeleton structure of the present invention;
Fig. 4 is the structural representation of concrete-insulation material composite molding structure in the present invention;
In figure, 1- insulation constructions layer, 11- skeleton structures, 111- preformed holes, 112- main grates, 113- fine facks, 12- thermal insulating materials The bed of material;2- concrete layers, 21- reinforcing bars;3- fixtures.
Embodiment
Further to illustrate the present invention to reach the technological means and effect that predetermined goal of the invention is taken, to foundation Concrete proposed by the present invention-insulation material composite construction its embodiment, feature and its effect, are described in detail as after.
As shown in figure 1, the invention provides a kind of concrete-insulation material composite construction, including insulation construction layer 1 and mixed Solidifying soil layer 2, wherein, insulation construction layer 1 includes skeleton structure 11 and adiabator layer 12, and adiabator layer 12 and skeleton structure 11 formed by integrally casting are molded, and insulation construction layer 1 is molded with the formed by integrally casting of concrete layer 2.Specifically, carrying out insulation construction layer 1 first Shaping, insulation material, which is cast in, makes skeleton structure 11 and adiabator layer 12 pour as unified whole in skeleton structure 11 Body, the then casting concrete on molded insulation construction layer 1, formed by integrally casting is molded the connection caused between two structure sheafs It is more firm.
Further, skeleton structure 11 includes main grate 112 and fine fack 113, wherein, main grate 112 is gone along with sb. to guard him to form sky Spinal joints frame, cavity skeleton is preferably many palace lattice cavity skeletons, and fine fack 113 is crisscross to be arranged in the interior of main grate 112 Portion.Fine fack 113 is formed in one with main grate 112, and fine fack 113 is evenly spaced in inside main grate 112, plays skeleton Effect so that insulation material and the connection of skeleton structure 11 are even closer, so that increase the intensity of insulation construction layer 1, and can The crack for preventing the reasons such as contraction and the temperature change of insulation material from producing.
Further, main grate 112 and fine fack 113 are glass-fiber reinforced plastic grille, and its base layer is novolac resin layer, is adopted With phenolic resin as matrix, using the characteristic of its high-strength fire-retarding, the performance of main grate 112 further enhancing.
Further, preformed hole 111 is provided with main grate 112, and preformed hole 111 is evenly distributed on main grate 112 On the wall of side, carry out being filled in insulation in insulation construction layer 1 with when pouring shaping of concrete layer 2, concreting follow-up The top of material, the part that the covering non-insulation material in the top of skeleton structure 11 is filled up, insulation construction layer 1 can not only substitute original This plank sheathing, and wherein the main grate 112 of skeleton structure 11 can effectively increase integrally-built intensity, play reinforcement The effect of rib, and insulation material can fill and wear preformed hole 111, so as to be combined together with concrete, form the entirety being connected firmly, And the connected mode is simple, convenient, shorten the duration, traditional plank sheathing is replaced in work progress, production cost is further reduced. In casting concrete layer 2, insulation material is fixed with reinforcing bar 21 by fixture 3 first, then casting concrete again, now Due to the presence of preformed hole 111, concrete is entered in insulation construction layer 1 by preformed hole 111, through the formation of preformed hole 111 The post of concrete formation can effectively connect two kinds of structures, and play a part of rivet, can offset the shape between two structures Into shearing force, so as to effectively preventing deformation caused by two structure occurred level displacements, further increase two kinds of structures it Between attachment force.
Further, fine fack 113 is arranged between the bottom of preformed hole 111 and main grate 112, when insulation material is poured Behind the inside of main grate 112, the complete insulation material of fine fack 113 is coated on inside it, is played skeleton function, be further enhancing The performance of insulation material.
In order to increase the annexation between two structures, in addition to fixture 3, for fixing concrete layer 2 and insulation Structure sheaf 1, fixture 3 is stainless steel screw thread or nylon cable tie, specifically, using the steel inside the fixing concrete of fixture 3 layer 2 Muscle 21 and insulation construction layer 1, then pouring for concrete is carried out, fixture 3 plays a part of positioning, by fixture 3, by coagulation Reinforcing bar 21 in soil is fixedly connected with the preformed hole 111 of main grate 112, so as to further increase annexation between the two.
Formed as shown in figure 4, concrete layer 2 is integrated to pour with insulation construction layer 1, specifically, in casting concrete, Molded insulation construction layer 1 is fixed with reinforcing bar 21 using fixture 3 first, specifically pricked by stainless steel screw thread or nylon Band is fixed both by preformed hole 111, then casting concrete, and concreting is filled in insulation in insulation construction layer 1 The top of material, the part that the covering non-insulation material in the top of skeleton structure 11 is filled up, and concrete are through preformed hole 111 with protecting Adiabator is connected, and the post of the concrete formation through preformed hole 111 can effectively connect two kinds of structures, and plays rivet Effect, the shearing force formed between two structures can be offset, so as to effectively prevent two structure occurred level displacements from leading The deformation of cause, further increases attachment force between the two.
The invention also discloses a kind of preparation method of concrete-insulation material composite construction, comprise the following steps:
S1, insulation material is poured into skeleton structure 11 to preformed hole below 111, and conserves shaping, obtain insulation construction layer 1, preformed hole 111 is arranged on the side wall of skeleton structure 11;
S2, with fixture 3 fixation tied up by the preformed hole 111 of skeleton structure 11 and reinforcing bar 21;
S3, the casting concrete on reinforcing bar 21 and skeleton structure 11, fill concrete and wear preformed hole 111, with insulation construction 1 shape of layer It is integral, and shaping is conserved, obtain concrete-insulation material composite construction.
Further, in addition to step S2.5,
S2.5, with fixture 3 two pieces of insulation constructions layer 1 is fixed.
Using above-mentioned preparation method, insulation construction layer 1 is first made, then by the preformed hole 111 of adiabator layer more than 12, Insulation construction layer 1 and reinforcing bar 21 are fixed using fixture, or two insulation construction layers 1 are fixed using fixture 3, is then existed again Casting concrete on insulation construction layer 1, concrete fills and wears preformed hole 111, is connected with insulation construction layer 1, forms unified entirety, Wherein concrete fills the concrete column worn and not only connects two structure sheafs, and can prevent laterally between two structure sheafs Movement, in addition prefabricated insulation construction layer 1 can play a part of the mould of concrete layer 2, remove later stage form removal process from, letter Chemical industry sequence, further reduces production cost.
The above described is only a preferred embodiment of the present invention, any formal limitation not is made to the present invention, though So the present invention is disclosed above with preferred embodiment, but is not limited to the present invention, any to be familiar with this professional technology people Member, without departing from the scope of the present invention, when the technology contents using the disclosure above make a little change or modification For the equivalent embodiment of equivalent variations, as long as being the content without departing from technical solution of the present invention, the technical spirit according to the present invention Any simple modification, equivalent variations and the modification made to above example, in the range of still falling within technical solution of the present invention.

Claims (9)

1. a kind of concrete-insulation material composite construction, it is characterised in that including insulation construction layer(1)And concrete layer(2), Wherein,
The insulation construction layer(1)Including skeleton structure(11)And adiabator layer(12), and the adiabator layer(12)With The skeleton structure(11)Formed by integrally casting is molded;
The insulation construction layer(1)With the concrete layer(2)Formed by integrally casting is molded.
2. concrete according to claim 1-insulation material composite construction, it is characterised in that the skeleton structure(11) Including main grate(112)And fine fack(113), wherein,
The main grate(112)Go along with sb. to guard him to form cavity skeleton,
The fine fack(113)It is crisscross to be arranged in the main grate(112)Inside.
3. concrete according to claim 2-insulation material composite construction, it is characterised in that the main grate(112)With The fine fack(113)For glass-fiber reinforced plastic grille, and the main grate(112)With the fine fack(113)Base layer be phenolic aldehyde Resin bed.
4. concrete according to claim 2-insulation material composite construction, it is characterised in that the main grate(112)On It is provided with preformed hole(111), and the preformed hole(111)It is evenly distributed on the main grate(112)Side wall on.
5. concrete according to claim 2-insulation material composite construction, it is characterised in that the fine fack(113)If Put in the preformed hole(111)With the main grate(112)Bottom between.
6. concrete according to claim 1-insulation material composite construction, it is characterised in that also including fixture(3), For fixing the concrete layer(2)Reinforcing bar(21)With insulation construction layer(1).
7. concrete according to claim 6-insulation material composite construction, it is characterised in that the fixture(3)For not Become rusty steel wire buckle or nylon cable tie.
8. the preparation method of concrete-insulation material composite construction according to claim 1-7, it is characterised in that including Following steps:
S1, insulation material is poured into the skeleton structure(11)It is interior to preformed hole(111)Hereinafter, and shaping is conserved, obtains institute State insulation construction layer(1), the preformed hole(111)It is arranged on the skeleton structure(11)Side wall on;
S2, use fixture(3)Pass through the skeleton structure(11)The preformed hole(111)Fixed with binding reinforcing bars;
S3, in the reinforcing bar and the skeleton structure(11)Upper casting concrete, fills the concrete and wears the preformed hole (111), with insulation construction layer(1)Form overall, and conserve shaping, obtain the concrete-insulation material composite construction.
9. the preparation method of concrete according to claim 8-insulation material composite construction, it is characterised in that also include Step S2.5,
S2.5, use the fixture(3)By two pieces of insulation construction layers(1)It is fixed.
CN201710652592.9A 2017-08-02 2017-08-02 Concrete-thermal insulation material composite structure and preparation method thereof Active CN107237449B (en)

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CN107237449B CN107237449B (en) 2022-12-27

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113530078A (en) * 2021-08-04 2021-10-22 安徽省高迪循环经济产业园股份有限公司 Processing technology of AAC inner wallboard

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101649105A (en) * 2009-09-22 2010-02-17 中格复合材料(南通)有限公司 Phenolic glass reinforced plastic grille
US20130097956A1 (en) * 2011-04-21 2013-04-25 John Joseph Francavilla Composite Concrete and Framing System and Method for Building Construction
CN204212346U (en) * 2014-11-04 2015-03-18 谷永军 Heat insulation decoration formwork integral structure and comprise its structural wall
CN105089170A (en) * 2015-09-24 2015-11-25 江苏同风钢结构科技有限公司 Novel building material of fiberglass composite structure, production device and production method
CN205046698U (en) * 2015-08-27 2016-02-24 德州市海洋建筑装饰工程有限公司 Integration heat preservation template
AU2016201316B1 (en) * 2016-02-29 2017-06-08 Wilco Precast Limited Prefabricated Insulating Building Panel
CN207144296U (en) * 2017-08-02 2018-03-27 蔡映峰 A kind of concrete thermal-insulating material composite construction

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101649105A (en) * 2009-09-22 2010-02-17 中格复合材料(南通)有限公司 Phenolic glass reinforced plastic grille
US20130097956A1 (en) * 2011-04-21 2013-04-25 John Joseph Francavilla Composite Concrete and Framing System and Method for Building Construction
CN204212346U (en) * 2014-11-04 2015-03-18 谷永军 Heat insulation decoration formwork integral structure and comprise its structural wall
CN205046698U (en) * 2015-08-27 2016-02-24 德州市海洋建筑装饰工程有限公司 Integration heat preservation template
CN105089170A (en) * 2015-09-24 2015-11-25 江苏同风钢结构科技有限公司 Novel building material of fiberglass composite structure, production device and production method
AU2016201316B1 (en) * 2016-02-29 2017-06-08 Wilco Precast Limited Prefabricated Insulating Building Panel
CN207144296U (en) * 2017-08-02 2018-03-27 蔡映峰 A kind of concrete thermal-insulating material composite construction

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113530078A (en) * 2021-08-04 2021-10-22 安徽省高迪循环经济产业园股份有限公司 Processing technology of AAC inner wallboard

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