CN107235418A - Lifting vehicle automatic coupling system on a kind of large ship - Google Patents

Lifting vehicle automatic coupling system on a kind of large ship Download PDF

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Publication number
CN107235418A
CN107235418A CN201710522674.1A CN201710522674A CN107235418A CN 107235418 A CN107235418 A CN 107235418A CN 201710522674 A CN201710522674 A CN 201710522674A CN 107235418 A CN107235418 A CN 107235418A
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CN
China
Prior art keywords
wheel
electric
lifting
control system
hook
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Granted
Application number
CN201710522674.1A
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Chinese (zh)
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CN107235418B (en
Inventor
李立军
孙凌玉
褚艳涛
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Haiteng (Tianjin) new material technology Co., Ltd
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Beihang University
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Priority to CN201710522674.1A priority Critical patent/CN107235418B/en
Publication of CN107235418A publication Critical patent/CN107235418A/en
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Publication of CN107235418B publication Critical patent/CN107235418B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/16Applications of indicating, registering, or weighing devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • B66C13/22Control systems or devices for electric drives

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automation & Control Theory (AREA)
  • Manipulator (AREA)
  • Control And Safety Of Cranes (AREA)

Abstract

Large ship is that the movement and lifting of goods on the Important Platform of marine transportation and operation, naval vessel or equipment are essential actions, and lifting vehicle is exactly the important special vehicle of one of which.Due to being influenceed by wave effect and displacement, naval vessel is often produced and rocked, under this operating mode, and the hook task difficulty of goods is greatly improved.The present invention relates to lifting vehicle automatic coupling system on a kind of large ship, it includes naval vessel, deck, lifting vehicle, cable wire, suspension hook, carrying platform, electric-control system, wheel, lifting device, ultrasonic sensor, mechanical arm, camera, weight and suspension ring, based on intelligent vehicle and machine vision location technology, with the function of being automatically positioned, track and complete hook operation, can realize stormy waves swing goods on environment lower decks it is accurate it is fast and reliable mount operation, lifting waves special vehicle under environment and ensures work capacity.

Description

Lifting vehicle automatic coupling system on a kind of large ship
Technical field
The present invention relates to the robot for being automatically positioned, tracking and completing hook operation used on Offshore Platform Lifting vehicle automatic coupling system in system, more particularly to a kind of large ship, belongs to special vehicle and ensures operation technique neck Domain.
Background technology
21st century is the century of ocean, and China " 13 " development plan clearly proposes actively to expand the economic sky of blueness Between, deep water, green, the Marine High-technology of safety are given priority to, maritime rights and interests are safeguarded, ocean power is built.Wherein, large ship The movement and lifting for being goods on the Important Platform of marine transportation and operation, naval vessel or equipment are essential actions One of.The auxiliary equipment of various functions is needed, wherein special vehicle is exactly the important auxiliary equipment of a class, such as:Derrick car, deck Tractor, relief car etc., quick mobile and lifting goods or equipment are one of key operation contents of these special vehicles.Due to Influenceed by oceanic winds, ocean current, wave effect and displacement, naval vessel often produces rolling, pitching, swaying, surging Deng motion so that goods, equipment and special vehicle above deck is moved together with platform, and the suspension hook in boom hoisting Typically all it is connected with cable wire with arm, is easily swung.Therefore, goods on moving platform deck is quickly and reliably completed It is a problem to link up with operation.The development of image recognition technology and Artificial Intelligence Controlling Theory, is provided for the solution of this problem New approach.Design and research and development are with the intelligence system for being automatically positioned, tracking and completing hook operation, the Practical having Value.
The content of the invention
1st, goal of the invention:
It is quickly and accurately complete it is an object of the invention to provide lifting vehicle automatic coupling system on a kind of large ship The positioning and hook operation of environment lower decks goods are rocked into stormy waves.
2nd, technical scheme:
Based on intelligent vehicle and machine vision location technology, lifting vehicle automatic coupling on a kind of large ship has been invented System, is shown in accompanying drawing, and the system includes naval vessel, deck, lifting vehicle, cable wire, suspension hook, carrying platform, electric-control system, wheel, act Rise device, ultrasonic sensor, mechanical arm, camera, weight and suspension ring.Relation between them is:Lifting vehicle, cable wire, Suspension hook, carrying platform, electric-control system, wheel, lifting device, ultrasonic sensor, mechanical arm, camera, weight and suspension ring are equal On the deck on naval vessel;Suspension hook is connected by cable wire with lifting vehicle;Wheel is installed on the bottom of carrying platform, electric-control system The top of carrying platform is installed on lifting device;Ultrasonic sensor is located at the front portion of carrying platform;Mechanical arm is installed on act Rise on device;Camera is located at the top of lifting device;Carrying platform, electric-control system, wheel, lifting device, supersonic sensing Device, mechanical arm and camera have collectively constituted an intelligence hook robot system;Suspension hook is held on the middle part of mechanical arm;Suspension ring Positioned at the top of weight.
The lifting vehicle, is the special vehicle worked on ship deck, is responsible for lifting and the operation of drawing weight, cable wire It is a part for hoisting apparatus in lifting vehicle with suspension hook;
The carrying platform is self-made components, and power is electronic, includes lithium battery module, vehicle frame bogey and swing buffering Compensation device, type of drive is four-wheel In-wheel motor driving, for loss of weight, and frame materials are T300 grade carbon fiber reinforced epoxy bases Composite, moulding process is autoclave, swings buffer compensation device and uses magnetorheological elastomer material;
The electric-control system is self-made components, and its function is the signal of processing camera sensing device and ultrasonic sensor, and The motion and action of the whole hook robot system of control, include image recognition locating module, navigation module, motor driving mould Block, control module and human-computer interaction module, processor use the TMS320 family chips of TI companies;
The wheel is self-made components, and using rubbery cover tyre, fibre reinforced epoxy radicals composite wheel hub, wheel is interior to be installed There is wheel hub motor, power, transmission and brake apparatus are all incorporated into wheel hub, wheel hub motor selects Britain Depending on ProteanElectric outer rotor hub motors, size of the size according to wheel;
The lifting device is self-made components, is electric-controlled hydraulic hoisting system, and its function is the height of adjustment hook and mechanical arm Degree;
The ultrasonic sensor is part purchased in market, and its function is detecting obstacles thing, and transmits a signal to electric-control system, side Help carry out path planning, the HT40C16TR-2 of model Shanghai standing grain field electronics;
The mechanical arm is self-made components, is made up of two clamps, can deploy and close, using the machining of Q235 steel Into by quenching and rust preventive paint processing;
The camera is part purchased in market, and model SONY P0001, its function is the image for shooting weight and suspension ring, and will Data send electric-control system to;
The suspension ring are self-made components, and specific color and striped are coated with thereon, is easy to image recognition and positioning.
3rd, " lifting vehicle automatic coupling system on a kind of large ship " of the invention, its advantage is as follows:
(1) manpower that the present invention can be saved on naval vessel, improves the guarantee of lifting vehicle on operating efficiency, lifting naval vessel Work capacity.
(2) can realize that stormy waves rocks the automatic quick connection of flexible hook and link under environment, and control accuracy is high, has Help realize the automations of naval vessel platform operations and unmanned.
In a word, the system can realize that stormy waves rocks the quick hook operation of lifting vehicle on ship deck under environment, carry The flexible hanging point positioning of high special vehicle and connection control accuracy, lifting wave special vehicle under environment and ensure work capacity.
Brief description of the drawings
Accompanying drawing is the schematic diagram of lifting vehicle automatic coupling system on a kind of large ship of the invention.
Symbol description is as follows in figure:1- naval vessels, 2- decks, 3- liftings vehicle, 4- cable wires, 5- suspension hooks, 6- carrying platforms, 7- Electric-control system, 8- wheels, 9- lifting devices, 10- ultrasonic sensors, 11- mechanical arms, 12- cameras, 13- weights, 14- are hung Ring.
Embodiment
The embodiment of the present invention is described in further detail below in conjunction with the accompanying drawings:
As shown in drawings, lifting vehicle automatic coupling system on a kind of large ship of the invention, including with lower component:Warship Ship 1, deck 2, lifting vehicle 3, cable wire 4, suspension hook 5, carrying platform 6, electric-control system 7, wheel 8, lifting device 9, ultrasonic wave are passed Sensor 10, mechanical arm 11, camera 12, weight 13 and suspension ring 14.
Relation between them is:Lifting vehicle 3, cable wire 4, suspension hook 5, carrying platform 6, electric-control system 7, wheel 8, lifting Device 9, ultrasonic sensor 10, mechanical arm 11, camera 12, weight 13 and suspension ring 14 are respectively positioned on the deck 2 on naval vessel 1;Hang Hook 5 is connected by cable wire 4 with lifting vehicle 3;Wheel 8 is installed on the bottom of carrying platform 6, and electric-control system 7 and lifting device 9 are pacified Top loaded on carrying platform 6;Ultrasonic sensor 10 is located at the front portion of carrying platform 6;Mechanical arm 11 is installed on lifting device 9 On;Camera 12 is located at the top of lifting device 9;Carrying platform 6, electric-control system 7, wheel 8, lifting device 9, supersonic sensing Device 10, mechanical arm 11 and camera 12 have collectively constituted an intelligence hook robot system;Suspension hook 5 is held on mechanical arm 11 Middle part;Suspension ring 14 are located at the top of weight 13, are the target of suspension hook 5.
The naval vessel 1 be the large-scale tonnage naval vessel with deck 2, loaded displacement tonnage is more than 10000 tons, it is considered to its Operating mode under wave environment, chooses level Four sea situation as the limiting condition of the present invention;
The lifting vehicle 3, is the special vehicle worked on naval vessel 1, is responsible for lifting and the operation of drawing weight, in wave Can be with rocking together in naval vessel 1 and deck 2 under environment;
The cable wire 4 and suspension hook 5 are a parts for hoisting apparatus in lifting vehicle 3, and cable wire 4 is flexible;
The suspension hook 5 is lifting vehicle 3 from tape member, it is not necessary to reequiped;
The carrying platform 6 is self-made components, belongs to intelligent mobile device, and power is electronic, includes lithium battery module, vehicle frame Bogey and swing buffer compensation device, type of drive is four-wheel In-wheel motor driving, and for loss of weight, frame materials are T300 Grade carbon fiber reinforced epoxy based composites, moulding process is autoclave, swings buffer compensation device and uses magnetic rheology elastic body Material;
The electric-control system 7 is self-made components, includes image recognition locating module, navigation module, motor drive module, control Module and human-computer interaction module, processor use the TMS320 family chips of TI companies;
The wheel 8 is self-made components, and rubbery cover tyre, fibre reinforced epoxy radicals composite wheel hub is provided with wheel Wheel hub motor, power, transmission and brake apparatus are all incorporated into wheel hub, and wheel hub motor selects Britain ProteanElectric Depending on outer rotor hub motor, size of the size according to wheel 8;
The lifting device 9 is self-made components, is electric-controlled hydraulic hoisting system;
The ultrasonic sensor 10 is part purchased in market, for detecting obstacles thing, and transmits a signal to electric-control system 7, is helped Help carry out path planning, the HT40C16TR-2 of model Shanghai standing grain field electronics;
The mechanical arm 11 is self-made components, is made up of two clamps, can deploy and close, and is machined using Q235 steel Form, handled by quenching and rust preventive paint;
The camera 12 is part purchased in market, model SONY P0001, the image for shooting weight 14 and suspension ring 13;
The weight 13 is to need mobile goods on deck 2;
The suspension ring 14 are the device for being used to lift by crane on weight 13, and specific color and striped are coated with suspension ring 14, It is easy to image recognition and positioning;
As shown in drawings, naval vessel 1 involved in the present invention usually need deep-sea navigate by water, due to by oceanic winds, ocean current, Wave act on and displacement influence, deck 2 and object above can produce swings, the progress weight 13 under this operating mode Lifting or tethered sliding operation are, it is necessary to suspension hook 5 be hung over accurately and reliably and rapidly on suspension ring 14, and suspension hook 5 is often very heavy, one As all in more than 120kg, this operation on the sea can be automatically performed using the present invention, embodiment is as follows:Set up deck 2 Global coordinate system, by camera 12 shoot the upper lift ring 14 of weight 13 image, according to the color marked in advance on suspension ring 14 Image recognition is carried out with streak feature, extracts artificial target's from a two field picture of the video camera captured in real-time demarcated in advance The image planes parameter of some characteristic elements, using the geometrical relationship before and after its projection, calculates the position of suspension ring 14;Electric-control system 7 The motion path of planning carrying platform 6 is carried out, driving moment 8 moves to target, detects and avoid by ultrasonic sensor 10 Barrier on motion path;Mechanical arm 11 on carrying platform 6 carries suspension hook 5 and moved to behind the position of weight 13, by lifting The height that device 9 adjusts suspension hook 5 is risen, the progress of mechanical arm 11 action completes hook task, suspension hook 5 is hung on suspension ring 14;Machine Tool arm 11 unclamps, and discharges suspension hook 5;Carrying platform 6 carries hook robot device and returns to original position.
The present invention is illustrated according to implementation special case is contemplated, but is not limited to examples detailed above, every to meet the present invention's Thinking, the technical scheme that the method replaced using similar structure and material is obtained, is belonged within protection scope of the present invention.

Claims (10)

1. lifting vehicle automatic coupling system on a kind of large ship, it is characterised in that the system includes naval vessel, deck, risen Loaded vehicle, cable wire, suspension hook, carrying platform, electric-control system, wheel, lifting device, ultrasonic sensor, mechanical arm, camera, Weight and suspension ring.Relation between them is:Lifting vehicle, cable wire, suspension hook, carrying platform, electric-control system, wheel, lifting dress Put, ultrasonic sensor, mechanical arm, camera, weight and suspension ring are respectively positioned on the deck on naval vessel;Suspension hook passes through cable wire and lifting Vehicle is connected;Wheel is installed on the bottom of carrying platform, and electric-control system and lifting device are installed on the top of carrying platform;Ultrasound Wave sensor is located at the front portion of carrying platform;Mechanical arm is installed on lifting device;Camera is located at the top of lifting device;Carry Fortune platform, electric-control system, wheel, lifting device, ultrasonic sensor, mechanical arm and camera have collectively constituted an intelligence extension Hook robot system;Suspension hook is held on the middle part of mechanical arm;Suspension ring are located at the top of weight.
The naval vessel is the large-scale tonnage naval vessel with deck, and loaded displacement tonnage is more than 10000 tons, it is considered to which it is in wave ring Operating mode under border, chooses level Four sea situation as the limiting condition of the present invention.
2. carrying platform according to claim 1, belongs to smart motion device, it is characterised in that the carrying platform is made To link up with the mobile chassis of robot system, power is electronic, is mended comprising lithium battery module, vehicle frame bogey and swing buffering Device is repaid, type of drive is four-wheel In-wheel motor driving;For loss of weight, frame materials are multiple for T300 grade carbon fiber reinforced epoxies base Condensation material, moulding process is autoclave, swings buffer compensation device and uses magnetorheological elastomer material;Pass through electric control system controls The wheel movement of carrying platform.
3. electric-control system according to claim 2, it is characterised in that the function of the electric-control system passes for processing camera The signal of sensor and ultrasonic sensor, and the motion and action of whole hook robot system are controlled, it is fixed comprising image recognition Position module, navigation module, motor drive module, control module and human-computer interaction module, processor use the TMS320 of TI companies Family chip.
4. suspension ring according to claim 1, it is characterised in that the surface spraying of the suspension ring has specific color and bar Line, is easy to image recognition and positioning.
5. wheel according to claim 2, it is characterised in that the wheel uses rubbery cover tyre, fibre reinforced epoxy Wheel hub motor is installed in based composites wheel hub, wheel, power, transmission and brake apparatus are all incorporated into wheel hub, wheel hub Motor is selected depending on Britain's ProteanElectric outer rotor hub motors, size of the size according to wheel.
6. lifting device according to claim 1, it is characterised in that the lifting device is electric-controlled hydraulic hoisting system, Its function is the height of adjustment hook and mechanical arm, and camera is arranged on the top of lifting device.
7. ultrasonic sensor according to claim 1, it is characterised in that the function of the ultrasonic sensor is detection Barrier, and electric-control system is transmitted a signal to, help electric-control system to carry out path planning, model Shanghai standing grain field electronics HT40C16TR-2。
8. mechanical arm according to claim 1, it is characterised in that the mechanical arm is self-made components, is made up of two clamps, It can deploy and close, be processed using Q235 steel machineries, be handled by quenching and rust preventive paint.
9. camera according to claim 6, it is characterised in that the model SONY P0001 of the camera, its work( It can be the image for shooting weight and suspension ring, and transfer data to electric-control system.
10. electric-control system according to claim 2, it is characterised in that the global seat on deck is set up in the electric-control system Mark system, the image of weight upper lift ring is shot by camera, is schemed according to the color and streak feature that are marked in advance on suspension ring As identification, the picture of some characteristic elements of artificial target is extracted from a two field picture of the video camera captured in real-time demarcated in advance Face parameter, using the geometrical relationship before and after its projection, calculates the position of suspension ring;Electric-control system carries out the fortune of planning carrying platform Dynamic path, driving moment moves to target, is detected by ultrasonic sensor and avoid the barrier on motion path;Carrying is put down Mechanical arm on platform carries suspension hook and moved to behind the position of weight, and the height of suspension hook is adjusted by lifting device, and mechanical arm enters Action is made to complete hook task, and suspension hook is hung on suspension ring;Mechanical arm unclamps, and discharges suspension hook;Carrying platform carries hook machine Device people's device returns to original position.
CN201710522674.1A 2017-06-30 2017-06-30 Lifting vehicle automatic coupling system on a kind of large ship Active CN107235418B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113329966A (en) * 2019-01-23 2021-08-31 株式会社多田野 Crane with a movable crane

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2707654A1 (en) * 1976-02-28 1977-09-01 Ferranti Ltd DEVICE FOR CONTROLLING THE VERTICAL MOVEMENT OF A CRANE HOOK
GB1562745A (en) * 1976-05-05 1980-03-12 Ihc Holland Nv Compensation device for a crane
DE10025891A1 (en) * 2000-05-25 2001-11-29 Aljo Aluminium Bau Jonuscheit Ship's davit for securing and launching a boat has an additional safety line at the crane hook with a groove locking surface at the hook for secure raising and launching even at sea
CN101384503A (en) * 2006-02-15 2009-03-11 株式会社安川电机 Device for preventing sway of suspended load
CN102015512A (en) * 2008-04-28 2011-04-13 斯特凡·莱斯克 Device for the safe transfer of personnel or material from an object configured as a boat to an object moving relative thereto, and boat comprising the device
CN102887439A (en) * 2012-10-31 2013-01-23 南通润邦重机有限公司 Marine telescopic crane
CN103303799A (en) * 2012-03-09 2013-09-18 利勃海尔-韦尔克嫩青有限公司 Crane controller, crane, applications thereof, and method for starting the crane
CN203333189U (en) * 2013-06-25 2013-12-11 湖南省长沙船舶厂 Hoisting device for ships
CN203411255U (en) * 2013-08-26 2014-01-29 浙江海洋学院 Crane for bulk cargo ship
CN104039678A (en) * 2011-11-09 2014-09-10 Ihc荷兰Ie有限公司 Vessel and crane with full dynamic compensation for vessel and wave motions and a control method thereof
US9315239B2 (en) * 2012-01-31 2016-04-19 Exxonmobil Upstream Research Company Load compensating mooring hooks

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2707654A1 (en) * 1976-02-28 1977-09-01 Ferranti Ltd DEVICE FOR CONTROLLING THE VERTICAL MOVEMENT OF A CRANE HOOK
GB1562745A (en) * 1976-05-05 1980-03-12 Ihc Holland Nv Compensation device for a crane
DE10025891A1 (en) * 2000-05-25 2001-11-29 Aljo Aluminium Bau Jonuscheit Ship's davit for securing and launching a boat has an additional safety line at the crane hook with a groove locking surface at the hook for secure raising and launching even at sea
CN101384503A (en) * 2006-02-15 2009-03-11 株式会社安川电机 Device for preventing sway of suspended load
CN102015512A (en) * 2008-04-28 2011-04-13 斯特凡·莱斯克 Device for the safe transfer of personnel or material from an object configured as a boat to an object moving relative thereto, and boat comprising the device
CN104039678A (en) * 2011-11-09 2014-09-10 Ihc荷兰Ie有限公司 Vessel and crane with full dynamic compensation for vessel and wave motions and a control method thereof
US9315239B2 (en) * 2012-01-31 2016-04-19 Exxonmobil Upstream Research Company Load compensating mooring hooks
CN103303799A (en) * 2012-03-09 2013-09-18 利勃海尔-韦尔克嫩青有限公司 Crane controller, crane, applications thereof, and method for starting the crane
CN102887439A (en) * 2012-10-31 2013-01-23 南通润邦重机有限公司 Marine telescopic crane
CN203333189U (en) * 2013-06-25 2013-12-11 湖南省长沙船舶厂 Hoisting device for ships
CN203411255U (en) * 2013-08-26 2014-01-29 浙江海洋学院 Crane for bulk cargo ship

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113329966A (en) * 2019-01-23 2021-08-31 株式会社多田野 Crane with a movable crane

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