CN107234407A - Driven tooth wheel rim production technology - Google Patents
Driven tooth wheel rim production technology Download PDFInfo
- Publication number
- CN107234407A CN107234407A CN201710665208.9A CN201710665208A CN107234407A CN 107234407 A CN107234407 A CN 107234407A CN 201710665208 A CN201710665208 A CN 201710665208A CN 107234407 A CN107234407 A CN 107234407A
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- CN
- China
- Prior art keywords
- forging
- carries out
- smart car
- wheel rim
- production technology
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/14—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass gear parts, e.g. gear wheels
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
The invention discloses a kind of driven tooth wheel rim production technology, it is comprised the following steps that：(1) obtains forging；(2) is processed using rough turn technique to forging；(3) carries out ultrasonic inspection technics to product；(4) carries out normalized treatment to forging；(5) carries out half smart car processing to the forging after normalized treatment；(6) carries out gear hobbing, chamfering to the forging through more than half smart car techniques；(7) carries out carburizing and quenching to the forging after gear hobbing；(8) smart car processing is carried out to forging after carburizing and quenchings are finished；(9) the forging by step (8) is drilled, chamfering and tapping；(10) carries out magnetic powder inspection to the forging obtained by step (9)；(11) carries out cleaning and tidying to forging；(12) is checked the product after cleaning and tidying, and inspection is packed and shipped after finishing.Reach the purpose for improving product qualification rate, ensure that the quality of product and reducing the working strength of staff.
Description
Technical field
The present invention relates to Gear Production field, and in particular to driven tooth wheel rim production technology.
Background technology
Traditional Gear Processing is usually slightly to add by blanking, blank manufacture, gear blank processing, processing spline, keyway, tooth form
The technique of work, heat treatment and cleaning, the product that such a technique is easily is damaged in process of production, and the qualification rate of product is not
Height, while needing staff to carry out fine inspection to product, adds the working strength of staff.
The content of the invention
In order to solve the above technical problems, the present invention proposes driven tooth wheel rim production technology, to reach that raising product is qualified
Rate, the quality that ensure that product and reduce staff working strength purpose.
To reach above-mentioned purpose, technical scheme is as follows：
A kind of driven tooth wheel rim production technology, it is comprised the following steps that：
(1) obtains forging；
(2) is processed using rough turn technique to forging；
(3) carries out ultrasonic inspection technics to product；
(4) carries out normalized treatment to forging；
(5) carries out half smart car processing to the forging after normalized treatment；
(6) carries out gear hobbing, chamfering to the forging through more than half smart car techniques；
(7) carries out carburizing and quenching to the forging after gear hobbing；
(8) smart car processing is carried out to forging after carburizing and quenchings are finished；
(9) the forging by step (8) is drilled, chamfering and tapping；
(10) carries out fine grinding technology and gear-grinding process to the forging by step (9)；
(11) carries out magnetic powder inspection to the forging obtained by step (10)；
(12) carries out cleaning and tidying to forging；
(13) is checked the product after cleaning and tidying, and inspection is packed and shipped after finishing.
A kind of driven tooth wheel rim production technology of the present invention, incorporates rough turn technique, half smart car technique, smart car work in process
Skill, ultrasonic inspection technics and magnetic powder inspection technique so that gear obtains corresponding processing in the different production technology stages,
Also so that product carries out repeated detection in process of production, to improving product qualification rate, ensure that the quality of product and reduce
The purpose of the working strength of staff.
As preferred, to carrying out rough turn PROCESS FOR TREATMENT respectively in step (2).
As preferred, the cylindrical of forging, internal diameter, end face and step are carried out at half smart car technique respectively in step (5)
Reason.
As preferred, step carries out smart car PROCESS FOR TREATMENT respectively in (8) to the cylindrical of forging, internal diameter, end face.
By carrying out rough turn technique, half smart car technique, smart car technique to the cylindrical of forging, internal diameter, end face and step, it is ensured that
The quality of production of product.
As preferred, the forging in step (9) carried out also needing to carry out secondary fine turner after drilling, chamfering and tapping
Skill, fine grinding technology and gear-grinding process, wherein secondary fine turner skill are to carry out smart car processing for forging end face；Fine grinding technology is pair
End face carries out sweeping mill；Gear-grinding process is that the flank of tooth of forging is ground.By to product end surface secondary fine turner skill and fine grinding
Technique, further ensures the quality of product, the accuracy of gear is ensure that using gear-grinding process.
As preferred, in step (12), forging, which entered after cleaning and tidying, also to be needed to be identified mark.Utilize mark mark
It is convenient that product is marked, the identification of increase product and trackability.
The invention has the advantages that：
1. a kind of driven tooth wheel rim production technology of the invention, by incorporating rough turn technique, half smart car technique, essence in process
Turner skill, ultrasonic inspection technics and magnetic powder inspection technique so that gear obtains corresponding in the different production technology stages
Processing, also causes product to carry out repeated detection in process of production, to the quality and drop for improving product qualification rate, ensure that product
The low purpose of the working strength of staff.
2. the present invention to the cylindrical of forging, internal diameter, end face and step by carrying out rough turn technique, half smart car technique, smart car
Technique, it is ensured that the quality of production of product.
3. the present invention is by product end surface secondary fine turner skill and fine grinding technology, further ensuring the quality of product,
The accuracy of gear is ensure that using gear-grinding process.
4. product is marked using mark mark is convenient by the present invention, the identification of increase product and trackability.
Embodiment
The technical scheme in the embodiment of the present invention is clearly and completely described below.
The invention provides driven tooth wheel rim production technology, its operation principle be by incorporate in process rough turn technique,
Half smart car technique, smart car technique, ultrasonic inspection technics and magnetic powder inspection technique so that gear is in the different production technology stages
Corresponding processing is obtained, also causes product to carry out repeated detection in process of production, to raising product qualification rate, production is ensure that
The quality of product and reduce staff working strength purpose with reference to embodiment and embodiment to the present invention
It is described in further detail.
A kind of driven tooth wheel rim production technology, it is comprised the following steps that：
(1) obtains forging；
(2) is processed using rough turn technique to the cylindrical of forging, internal diameter, end face and step；
(3) carries out ultrasonic inspection technics to product；
(4) carries out normalized treatment to forging；
(5) carries out half smart car processing to the cylindrical of forging, internal diameter, end face and step；
(6) carries out gear hobbing, chamfering to the forging through more than half smart car techniques；
(7) carries out carburizing and quenching to the forging after gear hobbing；
(8) smart car processing is carried out to the cylindrical of forging, internal diameter, end face after carburizing and quenchings are finished；
(9) the forging by step (8) is drilled, chamfering and tapping, then carry out secondary fine turner skill, refine work
Skill and gear-grinding process, wherein secondary fine turner skill are to carry out smart car processing for forging end face；Fine grinding technology is that end face is carried out
Sweep mill；Gear-grinding process is that the flank of tooth of forging is polished.By to product end surface secondary fine turner skill and fine grinding technology, entering one
Step ensure that the quality of product, and flank of tooth quality is ensure that using gear-grinding process；
(10) carries out magnetic powder inspection to the forging obtained by step (9)；
(11) carries out cleaning and tidying to forging and mark is marked；
(12) is checked the product after cleaning and tidying, and inspection is packed and shipped after finishing.
By way of more than, driven tooth wheel rim production technology provided by the present invention is rough turn by incorporating in process
Technique, half smart car technique, smart car technique, ultrasonic inspection technics and magnetic powder inspection technique so that gear is in different production works
The skill stage obtains corresponding processing, also causes product to carry out repeated detection in process of production, to raising product qualification rate, protects
The purpose of the quality for having demonstrate,proved product and the working strength for reducing staff.
Above-described is only the preferred embodiment of driven tooth wheel rim production technology disclosed in this invention, should be referred to
Go out, for the person of ordinary skill of the art, without departing from the concept of the premise of the invention, can also make some
Modification and improvement, these belong to protection scope of the present invention.
Claims (6)
1. a kind of driven tooth wheel rim production technology, it is characterised in that it is comprised the following steps that：
(1) obtains forging；
(2) is processed using rough turn technique to forging；
(3) carries out ultrasonic inspection technics to product；
(4) carries out normalized treatment to forging；
(5) carries out half smart car processing to the forging after normalized treatment；
(6) carries out gear hobbing, chamfering to the forging through more than half smart car techniques；
(7) carries out carburizing and quenching to the forging after gear hobbing；
(8) smart car processing is carried out to forging after carburizing and quenchings are finished；
(9) the forging by step (8) is drilled, chamfering and tapping；
(10) carries out fine grinding technology and gear-grinding process to the forging by step (9)；
(11) carries out magnetic powder inspection to the forging obtained by step (10)；
(12) carries out cleaning and tidying to forging；
(13) is checked the product after cleaning and tidying, and inspection is packed and shipped after finishing.
2. driven tooth wheel rim production technology according to claim 1, it is characterised in that in step (2) to forging it is cylindrical,
Internal diameter, end face and step carry out rough turn PROCESS FOR TREATMENT respectively.
3. driven tooth wheel rim production technology according to claim 1, it is characterised in that in step (5) to forging it is cylindrical,
Internal diameter, end face and step carry out half smart car PROCESS FOR TREATMENT respectively.
4. driven tooth wheel rim production technology according to claim 1, it is characterised in that in step (8) to forging it is cylindrical,
Internal diameter, end face carry out smart car PROCESS FOR TREATMENT respectively.
5. driven tooth wheel rim production technology according to claim 1, it is characterised in that the forging in step (9) was carried out
Also need to carry out secondary fine turner skill, fine grinding technology and gear-grinding process after drilling, chamfering and tapping, wherein secondary fine turner skill is pin
Smart car processing is carried out to forging end face；Fine grinding technology is that end face is carried out to sweep mill；Gear-grinding process is that the flank of tooth of forging is ground
Cut.
6. driven tooth wheel rim production technology according to claim 1, it is characterised in that in step (12), forging is by clear
Also need to be identified mark after clean arrangement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710665208.9A CN107234407A (en) | 2017-08-07 | 2017-08-07 | Driven tooth wheel rim production technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710665208.9A CN107234407A (en) | 2017-08-07 | 2017-08-07 | Driven tooth wheel rim production technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107234407A true CN107234407A (en) | 2017-10-10 |
Family
ID=59988747
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710665208.9A Pending CN107234407A (en) | 2017-08-07 | 2017-08-07 | Driven tooth wheel rim production technology |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107234407A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108971910A (en) * | 2018-07-24 | 2018-12-11 | 雄名航空科工（芜湖）股份有限公司 | A kind of processing technology of end-tooth |
| CN109382638A (en) * | 2018-12-26 | 2019-02-26 | 重庆市星极齿轮有限责任公司 | A kind of processing technology improving the accuracy of gear |
| CN111283394A (en) * | 2020-01-21 | 2020-06-16 | 江阴市凯华机械制造有限公司 | Machining process of inner gear ring of wind power gear box and inner gear ring pitch circle clamp thereof |
| CN111822959A (en) * | 2020-05-29 | 2020-10-27 | 江阴市凯华机械制造有限公司 | Production and processing technology of driven gear ring |
| CN111906507A (en) * | 2020-06-15 | 2020-11-10 | 江阴市凯华机械制造有限公司 | High-efficiency low-cost production process of wind power gear shaft |
| CN115502658A (en) * | 2021-06-22 | 2022-12-23 | 江阴市惠尔信精密装备股份有限公司 | Manufacturing process of gear box for wind power generation |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102672440A (en) * | 2012-04-28 | 2012-09-19 | 重庆市江津区宏盛机械制造有限公司 | Light rail output bevel wheel machining process |
-
2017
- 2017-08-07 CN CN201710665208.9A patent/CN107234407A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102672440A (en) * | 2012-04-28 | 2012-09-19 | 重庆市江津区宏盛机械制造有限公司 | Light rail output bevel wheel machining process |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108971910A (en) * | 2018-07-24 | 2018-12-11 | 雄名航空科工（芜湖）股份有限公司 | A kind of processing technology of end-tooth |
| CN109382638A (en) * | 2018-12-26 | 2019-02-26 | 重庆市星极齿轮有限责任公司 | A kind of processing technology improving the accuracy of gear |
| CN111283394A (en) * | 2020-01-21 | 2020-06-16 | 江阴市凯华机械制造有限公司 | Machining process of inner gear ring of wind power gear box and inner gear ring pitch circle clamp thereof |
| CN111822959A (en) * | 2020-05-29 | 2020-10-27 | 江阴市凯华机械制造有限公司 | Production and processing technology of driven gear ring |
| CN111822959B (en) * | 2020-05-29 | 2022-02-25 | 江阴市凯华机械制造有限公司 | Production and processing technology of driven gear ring |
| CN111906507A (en) * | 2020-06-15 | 2020-11-10 | 江阴市凯华机械制造有限公司 | High-efficiency low-cost production process of wind power gear shaft |
| CN115502658A (en) * | 2021-06-22 | 2022-12-23 | 江阴市惠尔信精密装备股份有限公司 | Manufacturing process of gear box for wind power generation |
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Application publication date: 20171010 |
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