CN107228371A - A kind of industrial flue ash removing equipment and its control method - Google Patents

A kind of industrial flue ash removing equipment and its control method Download PDF

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Publication number
CN107228371A
CN107228371A CN201710640043.XA CN201710640043A CN107228371A CN 107228371 A CN107228371 A CN 107228371A CN 201710640043 A CN201710640043 A CN 201710640043A CN 107228371 A CN107228371 A CN 107228371A
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CN
China
Prior art keywords
flue
ash bucket
ash
removing equipment
tube
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Granted
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CN201710640043.XA
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Chinese (zh)
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CN107228371B (en
Inventor
李胜波
张炜斌
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Xiamen University of Technology
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Xiamen University of Technology
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Priority to CN201710640043.XA priority Critical patent/CN107228371B/en
Publication of CN107228371A publication Critical patent/CN107228371A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J3/00Removing solid residues from passages or chambers beyond the fire, e.g. from flues by soot blowers
    • F23J3/02Cleaning furnace tubes; Cleaning flues or chimneys
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • Y02A50/2351Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cleaning In General (AREA)
  • Incineration Of Waste (AREA)

Abstract

A kind of industrial flue ash removing equipment of the present invention and its control method, its equipment include flue tube, actuating unit, synchronous pulley mechanism, Mobile cleaning mechanism, injection tube, ash bucket automatic loading and unloading mechanism and base;The actuating unit driving is arranged at the synchronous pulley mechanism kinematic in the flue tube;The synchronous pulley mechanism includes driving wheel, driven pulley and timing belt;The driving wheel and the driven pulley are arranged on the flue inside pipe wall;The Mobile cleaning mechanism includes slide bar fixed block, slide bar, mechanical arm and cleaning item;The slide bar fixed block is fixedly installed on the flue inside pipe wall;The ash bucket automatic loading and unloading mechanism is fixed on the base;The ash bucket automatic loading and unloading mechanism include into grey-way, the grey part of gear, screw mandrel, servomotor and several be arranged on ash bucket on screw mandrel;It is described enter grey-way ash inlet be arranged at the flue inside pipe wall end.A kind of industrial flue ash removing equipment of the present invention can effective automatic intelligent deashing and ash-removal effect is good.

Description

A kind of industrial flue ash removing equipment and its control method
Technical field
The present invention relates to technical field of dust removal equipment, especially a kind of industrial flue ash removing equipment and its control method.
Background technology
In combustion furnace, kiln among present enterprise generally set a flue, by the flue gas produced in burning with it is small Particle flue dust is transported among cleaner.To prevent that dust is deposited in flue in flue gas, the flue gas stream of pipeline is typically required Speed is 10~15 meter per seconds, and because cause specific must reduce flue gas flow rate to 7 meter per seconds or so, and flue dust contains Multiple components, stream Dust stratification is easily produced in the case that speed is low, is easy for being formed on flue when smoke moisture is big and flue-gas temperature is less than acid dew point Crock.Dust stratification not only has bigger corrosivity in itself to flue, while in some scenes, such as radiant tube, petrochemical plant, pot Some scenes such as stove, dust stratification can make its heat-transfer effect be deteriorated.In order to meet the technological requirement of some productions, burner hearth may be required Temperature need therefore to improve, so not only increase the consumption of fuel, fire box temperature rise is while can also influence cigarette Temperature degree, adds the heat loss of flue gas, so as to consume more fuel.In environment such as petrochemical plants, due to the increasing of dust stratification It is many, it is necessary to stop production and carry out artificial deashing, can not only cause the therrmodynamic system of full factory to fluctuate, but also more energy can be caused Waste.
Most of existing most of ash-clearing technology is all to apply to need the environment of continuous heating in boiler etc., for purely work For the flue of flue gas transition stage, also fewer special equipment carries out deashing at present.Meanwhile, most purge mode compares Single, either steam deashing, also or at present compared with the gas pulse soot blowing technology in forward position, is all that dust stratification is carried out by medium Processing, on the one hand because the advance of technology improves cost, on the other hand can not fully meet blowout water in flue gas flow rate In the case of the residual dust stratification of flat flue, these purge modes are not good enough to the cleaning effect of this part dust stratification.
According to the current state of development market demand, a industry for being easy to automatic intelligent deashing, ash-removal effect good is studied The key technology of flue ash removing equipment is very necessary.
The content of the invention
In view of ash-removal effect difference and the low technical problem of intelligence degree present in background technology, the purpose of the present invention exist In overcoming the shortcoming of prior art there is provided the good industrial flue ash removing equipment of a kind of automatic intelligent deashing, ash-removal effect and its Control method.
In order to solve the above technical problems, present invention employs following technical measures:
A kind of industrial flue ash removing equipment, including flue tube, actuating unit, synchronous pulley mechanism, Mobile cleaning mechanism, spray Blowpipe, ash bucket automatic loading and unloading mechanism and base;The actuating unit driving is arranged at the synchronous pulley mechanism in the flue tube Motion;The synchronous pulley mechanism includes driving wheel, driven pulley and timing belt;The driving wheel and the driven pulley are arranged at institute State on flue inside pipe wall;The Mobile cleaning mechanism includes slide bar fixed block, slide bar, mechanical arm and cleaning item;The slide bar is consolidated Determine block to be fixedly installed on the flue inside pipe wall;The cleaning item is in zonal and arc and is close to the setting of flue inside pipe wall;It is described Mechanical arm is sheathed on the slide bar, and one end is fixedly connected with the cleaning item, and the other end is fixedly connected with the timing belt; The ash bucket automatic loading and unloading mechanism is fixed on the base;The ash bucket automatic loading and unloading mechanism is included into grey-way, the grey part of gear, silk Bar, servomotor and several be arranged on ash bucket on screw mandrel;It is described enter grey-way ash inlet be arranged at the flue inside pipe wall End.
As a further improvement, the quantity of the actuating unit, synchronous pulley mechanism and Mobile cleaning mechanism is respectively two It is individual;Two actuating units are respectively arranged at the outer wall both sides on flue tube axial direction;The actuating unit includes driving Motor, driving gear and driven gear;Each driven gear is connected with the driving wheel coaxial transmission.
As a further improvement, two cleaning items are in semi arch banding and circular arc two ends pass through two machines respectively Tool arm is fixedly connected;Two cleaning items are arranged at the diverse location on the flue tube axial direction and thrown axial It is distributed on shadow face on flue tube center of circle Central Symmetry.
As a further improvement, the cleaning item includes the metal anchoring layer of inside and outside setting successively and soft hairbrush layer;Institute State metal anchoring layer and soft hairbrush layer is bolted to connection, the soft hairbrush layer connects with the flue inside pipe wall Touch.
As a further improvement, the injection tube includes air inlet and injection tube main body;The air inlet runs through the cigarette Road tube wall is set;Several gas outlets are provided with the sparge pipe main body;The quantity of the injection tube is two and the injection Pipe main body, which is respectively arranged on the outside of the cleaning item, to be used to be blown the dust on cleaning item.
As a further improvement, further comprise PLC control system, the cigarette at the driving wheel and the driven pulley Road inside pipe wall is further each provided with an infrared distance sensor to control the mechanical arm to realize iterative motion.
As a further improvement, the grey part of gear includes dust block board and the cylinder being connected with the dust block board;It is described enter The rectangular channel being adapted with the dust block board is provided with grey-way side;The cylinder can promote the dust block board to pass through the rectangle Groove with realize prevent dust continue by it is described enter grey-way fall into the ash bucket.
As a further improvement, the quantity of the ash bucket is two and is respectively arranged at the screw mandrel either end and described Enter below grey-way;The ash bucket includes ash bucket main body, ash bucket fixed plate and sliding block;The ash bucket fixed plate is used to fix the ash Struggle against main body;The sliding block is mutually fixedly connected with the ash bucket fixed plate and ash bucket main body can be driven to be moved on the screw mandrel;Institute State in ash bucket main body and be provided with pressure sensor.
As a further improvement, being further provided with two optical sensors for being located at the screw mandrel two ends on the base With a position sensor being located in the middle part of the screw mandrel.
A kind of control method of industrial flue ash removing equipment, comprises the following steps:
S1:The motor, which starts and connects the Toothed belt pulley mechanism by power transmission shaft, starts the drive cleaning Part starts to move along a straight line;
S2:Before the extreme position for the either end that the synchronizing wheel is reached in mechanical arm, pass through the infrared Distance-sensing Device feeds back to the PLC control system to control the motor to brake, while the injection tube blowing pressurized air is controlled, Soot blowing operation is carried out to the cleaning item;
S3:The PLC control system controls the motor to invert after motor braking 4s to 7s;
S4:Before the extreme position for the other end that the synchronizing wheel is reached in mechanical arm, pass through the infrared distance sensor The PLC control system is fed back to control the motor to brake, while the injection tube blowing pressurized air is controlled, it is right The cleaning item carries out soot blowing operation;
S5:The PLC control system controls the motor to invert after motor braking 4s to 7s;
S6:S2~S5 steps are repeated until the motor stops.
Compared with prior art, the present invention has advantages below:
1st, the Mobile cleaning mechanism in a kind of industrial flue ash removing equipment of the invention employs mechanical arm to connect cleaning item The linear motion of cleaning item is realized with the structure of slide bar, while designing cleaning item outer layer by the shape for imitating hairbrush bristle, together This flexible material of Shi Xuanyong silicon rubber, will not produce unnecessary wear-out failure in scale removal process to walling of flue.Brush simultaneously Hair, due to the vibration that resistance is produced, also has better effect in motion process to the cleaning of dust stratification.
2nd, a kind of industrial flue ash removing equipment of the invention coordinates PLC controls system by using timing belt, driving direct current generator System realizes that the uninterrupted circulation of mechanical arm is moved repeatedly, passes through feedback and the startup braking ability of direct current generator well of sensor Realize that cleaning arm accurately starts and braking, it is to avoid the cleaning arm position that exceeds the maximum produces unnecessary destruction to other mechanisms, together When timing belt mechanical arm can be made to realize the cleaning campaign of longer time using lower resource, improve the effect and effect of cleaning Rate.
3rd, the bearing capacity of ash bucket is controlled in a kind of industrial flue ash removing equipment of the invention by using pressure sensor, simultaneously Automatic handling device can be realized under PLC control system carries out replacement operation to fully loaded ash bucket, is reminded and made by alarm lamp Industry personnel are handled the dust stratification in ash bucket.By these devices can not only accurate control ash bucket carrying situation, together When coordinated by pneumatic means, it is to avoid flue is in open state when changing ash bucket, and apparatus for automatic change it also avoid into pedestrian To change ash bucket, operating efficiency is improved.
4th, a kind of industrial flue ash removing equipment overall structure of the invention is simple, and maintenance, installation, inspection etc. are more convenient, behaviour Make and control is easy, any staff easily uses it.
Brief description of the drawings
Accompanying drawing 1 is a kind of structural representation of industrial flue ash removing equipment of the invention;
Accompanying drawing 2 is the partial structural diagram in a kind of industrial flue ash removing equipment of the invention;
Accompanying drawing 3 is the partial structural diagram in a kind of industrial flue ash removing equipment of the invention.
Main element symbol description
Flue tube 10,
Actuating unit 20, motor 21, driving gear 22, driven gear 23,
Synchronous pulley mechanism 30, driving wheel 31, driven pulley 32, timing belt 33,
Mobile cleaning mechanism 40, slide bar fixed block 41, slide bar 42, mechanical arm 43, cleaning item 44,
Injection tube 50, air inlet 51, injection tube main body 52,
Ash bucket automatic loading and unloading mechanism 60, enter grey-way 61, the grey part 62 of gear, dust block board 621, cylinder 622, screw mandrel 63, servo electricity Machine 64, ash bucket 65, ash bucket main body 651, ash bucket fixed plate 652, sliding block 653,
Base 70,
Infrared sensor 80,
Optical sensor 90,
Position sensor 100,
Embodiment
To make the purpose, technical scheme and advantage of embodiment of the present invention clearer, below in conjunction with present invention implementation Accompanying drawing in mode, the technical scheme in embodiment of the present invention is clearly and completely described, it is clear that described reality The mode of applying is a part of embodiment of the invention, rather than whole embodiments.Based on the embodiment in the present invention, ability The every other embodiment that domain those of ordinary skill is obtained under the premise of creative work is not made, belongs to the present invention The scope of protection.Therefore, the detailed description of embodiments of the present invention below to providing in the accompanying drawings, which is not intended to limit, wants The scope of the present invention of protection is sought, but is merely representative of the selected embodiment of the present invention.Based on the embodiment in the present invention, The every other embodiment that those of ordinary skill in the art are obtained under the premise of creative work is not made, belongs to this Invent the scope of protection.
In the description of the invention, it is to be understood that the orientation or position relationship of the instruction such as term " on ", " under " are base In orientation shown in the drawings or position relationship, it is for only for ease of the description present invention and simplifies description, rather than indicate or imply Signified equipment or element must have specific orientation, with specific azimuth configuration and operation, therefore it is not intended that to this The limitation of invention.
In the present invention, unless otherwise clearly defined and limited, term " installation ", " connected ", " connection ", " fixation " etc. Term should be interpreted broadly, for example, it may be fixedly connected or be detachably connected, or integrally;Can be that machinery connects Connect or electrically connect;Can be joined directly together, can also be indirectly connected to by intermediary, can be in two elements The connection in portion or the interaction relationship of two elements.For the ordinary skill in the art, can be according to specific feelings Condition understands the concrete meaning of above-mentioned term in the present invention.
The present invention is described in further detail with embodiment below in conjunction with the accompanying drawings:
Refer in Fig. 1 to Fig. 3, embodiment, a kind of industrial flue ash removing equipment, including flue tube 10, actuating unit 20, Synchronous pulley mechanism 30, Mobile cleaning mechanism 40, injection tube 50, ash bucket automatic loading and unloading mechanism 60 and base 70;The engine Structure 20 is fixed on outside equipment and fixes flue tube 10 by outside other equipment;The synchronous pulley mechanism 30 and movement are clear Sweep inside the setting of mechanism 40 and the flue tube 10;The flue tube 10 and the base 70 pass through the ash bucket automatic loader and unloader Structure 60 achieves a fixed connection;It is overall to use each cooperation, it can expeditiously realize power by actuating unit 20 to timing belt Wheel mechanism 30 is to the transmission of Mobile cleaning mechanism 40 so as to realize cleaning of the cleaning agency to the inwall of flue tube 10, and function is easy, Stability Analysis of Structures.
It refer in Fig. 1 to Fig. 2, embodiment, the actuating unit 20 drives the synchronization being arranged in the flue tube 10 Belt wheel mechanism 30 is moved;The synchronous pulley mechanism 30 includes driving wheel 31, driven pulley 32 and timing belt 33;The driving wheel 31 It is arranged at the driven pulley 32 on the inwall of flue tube 10;The Mobile cleaning mechanism 40 includes slide bar fixed block 41, slided Bar 42, mechanical arm 43 and cleaning item 44;The slide bar fixed block 41 is fixedly installed on the inwall of flue tube 10;It is described to clean Part 44 is in zonal and arc and is close to the setting of the inwall of flue tube 10;The mechanical arm 43 is sheathed on the slide bar 42, and one end with The cleaning item 44 is fixedly connected, and the other end is fixedly connected with the timing belt 33;The ash bucket automatic loading and unloading mechanism 60 is fixed In on the base 70;The ash bucket automatic loading and unloading mechanism 60 is included into grey-way 61, the grey part 62 of gear, screw mandrel 63, servomotor 64 The ash bucket 65 on screw mandrel 63 is arranged on several;It is described enter grey-way 61 ash inlet be arranged at the inwall of flue tube 10 end End.
Further, the quantity of the actuating unit 20, synchronous pulley mechanism 30 and Mobile cleaning mechanism 40 is respectively two It is individual;Two actuating units 20 are respectively arranged at the outer wall both sides on the axial direction of flue tube 10;The actuating unit 20 is wrapped Include motor 21, driving gear 22 and driven gear 23;Each driven gear 23 and the coaxial transmission of driving wheel 31 Connection;The quantity of the slide bar fixed block 41 of each Mobile cleaning mechanism 40 is respectively arranged at synchronizing wheel two ends for two.
Specifically, two cleaning items 44 are in semi arch banding and circular arc two ends pass through two mechanical arms 43 respectively It is fixedly connected;Two cleaning items 44 are arranged at the diverse location on the axial direction of flue tube 10 and thrown axial On the center of circle Central Symmetry distribution of flue tube 10 on shadow face;The cleaning item 44 include successively the metal anchoring layer of inside and outside setting and Soft hairbrush layer;The metal anchoring layer and soft hairbrush layer are bolted to connection, the soft hairbrush layer and the cigarette The inwall of deferent 10 is in contact.The side of mechanical arm 43 is fitted in arc-shaped and with the cleaning item 44, and lower section is carried out Be provided with a runner block, the runner block be provided with chute passed through for timing belt 33 and by bolt by the runner block with it is described Timing belt 33 is fixedly connected.
Mobile cleaning mechanism 40 employs mechanical arm 43 and realizes cleaning item 44 to connect the structure of cleaning item 44 and slide bar 42 Linear motion, while by imitate hairbrush bristle shape design the outer layer of cleaning item 44, while this soft from silicon rubber Material, will not produce unnecessary wear-out failure in scale removal process to walling of flue.Simultaneously bristle in motion process due to resistance The vibration that power is produced, also has better effect to the cleaning of dust stratification.
Used simultaneously in view of needing to meet in flue gas, timing belt 33 is from curved tooth timing belt 33, materials'use silicon rubber. Silicon rubber temperature in use is between -50 DEG C~250 DEG C, and highest bearing temperature is much larger than flue environment temperature, while silicon rubber is gathered around There is good corrosion resistance.Compared to such as flat rubber belting, the V band of other types timing belt 33, curved tooth timing belt 33 does not need too high Clamp force requirement, in the absence of phenomenons such as skiddings, while possessing larger torque.Due to timing belt 33 and timing belt 33 during use During wheel engagement, inner air can be extruded from the both sides of race with tooth, cigarette ash therein is taken away simultaneously when air is squeezed away, So as to reach the effect for avoiding dust stratification, available for more severe dust atmosphere.In other performances, curved tooth timing belt 33 possesses good Good wearability, without lubrication.
It refer in Fig. 2, embodiment, the injection tube 50 includes air inlet 51 and injection tube main body 52;The air inlet 51 are set through the wall of flue tube 10;Circular groove is provided with the inwall of flue tube 10 so that the injection tube main body 52 fixation is put Put;Several gas outlets are provided with the sparge pipe main body;The quantity of the injection tube 50 is two and the injection tube main body 52 are close to the outside of cleaning item 44 respectively is provided for being blown the dust on cleaning item 44.
Specifically, controlling compressed air to enter injection tube 50 by PLC control system, pass through going out for being reserved in injection tube 50 Gas port blowing pressurized air reaches the effect for removing the dust stratification adhered in the cleaning process of cleaning item 44.Simultaneously because cleaning item 44 exists Stop in horizontal direction, compressed air can be sprayed towards both sides, and the dust stratification of stack base blow raising operation, is allowed to be easier Flue is taken out of by wind-force.Soot build-up is also avoided in cleaning arm extreme position simultaneously.The injection tube 50 is lighter using weight Aluminum alloy materials.
It refer in Fig. 1, embodiment, the inwall of the flue tube 10 at the driving wheel 31 and the driven pulley 32 enters one Step is each provided with an infrared sensor 80 to control the mechanical arm 43 to realize iterative motion;Use such setting can be with Effectively realize braking of the motor 21 when moving to extreme position to realize the continuous reciprocating motion of mechanical arm 43.
It refer in Fig. 1 and Fig. 3, embodiment, two be further provided with the base 70 and is located at the screw mandrel 63 The optical sensor 90 at two ends and a position sensor 100 for being located at the middle part of screw mandrel 63;It is additionally provided with the base 70 One alarm lamp;Aluminium section bar is additionally provided with the base 70 to be used to fixing and supporting the ash bucket automatic loading and unloading mechanism 60.
Further, the quantity of the ash bucket 65 be two and be respectively arranged at the either end of screw mandrel 63 and it is described enter The lower section of grey-way 61;The ash bucket 65 includes ash bucket main body 651, ash bucket fixed plate 652 and sliding block 653;The ash bucket fixed plate 652 For fixing the ash bucket main body 651;The sliding block 653 is mutually fixedly connected with the ash bucket fixed plate 652 and can drive ash bucket Main body 651 is moved on the screw mandrel 63;Pressure sensor is provided with the ash bucket main body 651.
Specifically, offering neck in the ash bucket fixed plate 652, fixed while both sides set turnover buckle to realize Effect;The ash bucket main body 651 is put into neck, buckle upset in two ends is sticked into ash bucket main body 651, it is ensured that ash bucket 65 can To be fixed in mechanism, the free degree of ash bucket 65 is limited, it is necessary to need to only exert oneself to break into two with one's hands buckle when dismantling, ash bucket 65 can be smooth Dust stratification in cleaning ash bucket 65 is separated from mechanism.
Refer in Fig. 1 and Fig. 3, embodiment, the grey part 62 of gear include dust block board 621 and with the phase of dust block board 621 The cylinder 622 of connection;It is described enter the side of grey-way 61 on be provided with the rectangular channel being adapted with the dust block board 621;The cylinder 622 Can promote the dust block board 621 through the rectangular channel with realize prevent dust continue by it is described enter grey-way 61 fall into the ash bucket In 65;Coordinate the pressure sensor in ash bucket main body 651 simultaneously using such structure to detect service condition to control gear Hawk 621 is pushed into rectangular channel temporarily to prevent dust from going successively to ash bucket main body 651 to realize lower section ash bucket main body 651 more Change.
To sum up, dust stratification weight in ash bucket main body 651 is measured by pressure sensor, when dust stratification weight in ash bucket 65 When reaching rated value, alarm lamp is flashed and PLC control system control cylinder 622 is released, and dust blocking lump prevents dust stratification from continuing to fall into ash Struggle against main body 651, and then spindle motor rotates control has expired the removal ash port of ash bucket main body 651, is controlled by two optical sensors 90 Motor braking processed determines the position of ash bucket main body 651, while determining the rotating of motor by the sensor signal difference of acquisition. When ash bucket 65 reaches specified location, determine whether ash bucket 65 reaches ash port by the position sensor 100 at the middle part of screw mandrel 63, If it is cylinder 622 is withdrawn, if otherwise alarm lamp persistently flash prompting operating personnel check.Using such control mode not Only it is capable of the carrying situation of accurate control ash bucket 65, while coordinating by pneumatic means, it is to avoid when changing ash bucket 65 at flue In open state, apparatus for automatic change it also avoid carrying out artificially changing ash bucket 65, improve operating efficiency.
A kind of control method of industrial flue ash removing equipment, comprises the following steps:
S1:The motor 21 starts and connects the belt wheel mechanism of timing belt 33 by power transmission shaft and starts described in drive Cleaning item 44 starts to move along a straight line;
S2:Before the extreme position for the either end that the synchronizing wheel is reached in mechanical arm 43, passed by the infrared distance Sensor feeds back to the PLC control system to control the motor 21 to brake, while controlling the injection of injection tube 50 pressure Contracting air, soot blowing operation is carried out to the cleaning item 44;
S3:The PLC control system controls the motor 21 to invert after the motor 21 braking 4s to 7s;
S4:Before the extreme position for the other end that the synchronizing wheel is reached in mechanical arm 43, pass through the infrared Distance-sensing Device feeds back to the PLC control system to control the motor 21 to brake, while controlling the injection of injection tube 50 compression Air, soot blowing operation is carried out to the cleaning item 44;
S5:The PLC control system controls the motor 21 to invert after the motor 21 braking 4s to 7s, It is preferred that, the time is 5s;
S6:S2~S5 steps are repeated until the motor 21 stops.
Startup braking ability that can be by the feedback of sensor with direct current generator well using such control mode is real Existing cleaning arm accurately starts and braking, it is to avoid the cleaning arm position that exceeds the maximum produces unnecessary destruction to other mechanisms.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention God is with principle, and any modification, equivalent substitution and improvements done etc. should be included within the scope of protection of the invention.

Claims (10)

1. a kind of industrial flue ash removing equipment, it is characterised in that:It is clear including flue tube, actuating unit, synchronous pulley mechanism, movement Sweep mechanism, injection tube, ash bucket automatic loading and unloading mechanism and base;The actuating unit driving is arranged at the synchronization in the flue tube Belt wheel mechanism is moved;The synchronous pulley mechanism includes driving wheel, driven pulley and timing belt;The driving wheel and the driven pulley It is arranged on the flue inside pipe wall;The Mobile cleaning mechanism includes slide bar fixed block, slide bar, mechanical arm and cleaning item;Institute Slide bar fixed block is stated to be fixedly installed on the flue inside pipe wall;The cleaning item is in zonal and arc and is close to flue inside pipe wall and sets Put;The mechanical arm is sheathed on the slide bar, and one end is fixedly connected with the cleaning item, and the other end is consolidated with the timing belt Fixed connection;The ash bucket automatic loading and unloading mechanism is fixed on the base;The ash bucket automatic loading and unloading mechanism is included into grey-way, gear Grey part, screw mandrel, servomotor and several be arranged on ash bucket on screw mandrel;It is described enter grey-way ash inlet be arranged at the flue Inside pipe wall end.
2. industrial flue ash removing equipment according to claim 1, it is characterised in that:The actuating unit, timing belt turbine The quantity of structure and Mobile cleaning mechanism is respectively two;Two actuating units are respectively arranged on flue tube axial direction Outer wall both sides;The actuating unit includes motor, driving gear and driven gear;Each driven gear and the master Driving wheel coaxial transmission is connected.
3. industrial flue ash removing equipment according to claim 2, it is characterised in that:Two cleaning items are in semi arch band Shape and circular arc two ends are fixedly connected by two mechanical arms respectively;Two cleaning items are arranged at the flue tube Diverse location on axial direction and it is distributed on axis projection face on flue tube center of circle Central Symmetry.
4. industrial flue ash removing equipment according to claim 3, it is characterised in that:The cleaning item includes interior peripheral hardware successively The metal anchoring layer put and soft hairbrush layer;The metal anchoring layer and soft hairbrush layer are bolted to connection, described soft Property hairbrush layer be in contact with the flue inside pipe wall.
5. industrial flue ash removing equipment according to claim 4, it is characterised in that:The injection tube includes air inlet and spray Blow tube body;The air inlet is set through the flue tube wall;Several gas outlets are provided with the sparge pipe main body;It is described The quantity of injection tube is two and the injection tube main body is respectively arranged on the outside of the cleaning item for the ash on cleaning item Dirt is blown.
6. industrial flue ash removing equipment according to claim 2, it is characterised in that:Further comprise PLC control system, institute State the flue inside pipe wall at driving wheel and the driven pulley and be further each provided with an infrared distance sensor to control State mechanical arm and realize iterative motion.
7. industrial flue ash removing equipment according to claim 1, it is characterised in that:The grey part of gear include dust block board and with The cylinder that the dust block board is connected;It is described enter grey-way side on be provided with the rectangular channel being adapted with the dust block board;The gas Cylinder can promote the dust block board through the rectangular channel with realize prevent dust continue by it is described enter grey-way fall into the ash bucket.
8. industrial flue ash removing equipment according to claim 7, it is characterised in that:The quantity of the ash bucket is two and divided Be not arranged at the screw mandrel either end and it is described enter grey-way below;The ash bucket includes ash bucket main body, ash bucket fixed plate and cunning Block;The ash bucket fixed plate is used to fix the ash bucket main body;The sliding block is mutually fixedly connected with the ash bucket fixed plate and can Ash bucket main body is driven to be moved on the screw mandrel;Pressure sensor is provided with the ash bucket main body.
9. industrial flue ash removing equipment according to claim 8, it is characterised in that:It is further provided with the base Two are located at the optical sensor at the screw mandrel two ends and a position sensor being located in the middle part of the screw mandrel.
10. a kind of control method of industrial flue ash removing equipment according to claim 6, it is characterised in that comprise the following steps:
S1:The motor, which starts and connects the Toothed belt pulley mechanism startup by power transmission shaft, drives the cleaning item to open Beginning moves along a straight line;
S2:It is anti-by the infrared distance sensor before the extreme position for the either end that the timing belt is reached in mechanical arm The PLC control system feed to control the motor to brake, while the injection tube blowing pressurized air is controlled, to institute State cleaning item and carry out soot blowing operation;
S3:The PLC control system controls the motor to invert after motor braking 4s to 7s;
S4:Before the extreme position for the other end that the synchronizing wheel is reached in mechanical arm, fed back by the infrared distance sensor To the PLC control system to control the motor to brake, while the injection tube blowing pressurized air is controlled, to described Cleaning item carries out soot blowing operation;
S5:The PLC control system controls the motor to invert after motor braking 4s to 7s;
S6:S2~S5 steps are repeated until the motor stops.
CN201710640043.XA 2017-07-31 2017-07-31 Industrial flue ash removal equipment and control method thereof Active CN107228371B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710640043.XA CN107228371B (en) 2017-07-31 2017-07-31 Industrial flue ash removal equipment and control method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710640043.XA CN107228371B (en) 2017-07-31 2017-07-31 Industrial flue ash removal equipment and control method thereof

Publications (2)

Publication Number Publication Date
CN107228371A true CN107228371A (en) 2017-10-03
CN107228371B CN107228371B (en) 2023-07-28

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CN107855326A (en) * 2017-12-12 2018-03-30 福州大学 A kind of flue scaler system and its method of work
CN107906546A (en) * 2017-11-23 2018-04-13 中材节能股份有限公司 A kind of reciprocating deashing mechanism of waste heat boiler
CN107906548A (en) * 2017-12-29 2018-04-13 福建工程学院 Flue automatic ash removing device and its method of work
CN108036340A (en) * 2017-11-23 2018-05-15 中材节能股份有限公司 A kind of boiler synchronization lifting deashing mechanism
CN108061306A (en) * 2018-01-24 2018-05-22 厦门理工学院 A kind of automation flue deashing device and flue automatic ash removing mode
CN111250856A (en) * 2020-02-28 2020-06-09 厦门理工学院 Electron beam welding machine

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CN107199219A (en) * 2017-06-22 2017-09-26 福州大学 Soot pipeline deashing device and its method of work
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CN107906546A (en) * 2017-11-23 2018-04-13 中材节能股份有限公司 A kind of reciprocating deashing mechanism of waste heat boiler
CN108036340A (en) * 2017-11-23 2018-05-15 中材节能股份有限公司 A kind of boiler synchronization lifting deashing mechanism
CN107855326A (en) * 2017-12-12 2018-03-30 福州大学 A kind of flue scaler system and its method of work
CN107906548A (en) * 2017-12-29 2018-04-13 福建工程学院 Flue automatic ash removing device and its method of work
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CN108061306A (en) * 2018-01-24 2018-05-22 厦门理工学院 A kind of automation flue deashing device and flue automatic ash removing mode
CN111250856A (en) * 2020-02-28 2020-06-09 厦门理工学院 Electron beam welding machine
CN111250856B (en) * 2020-02-28 2024-07-16 厦门理工学院 Electron beam welding machine

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