CN107217808A - A kind of structure and preparation technology for pushing glaze decorative brick aside - Google Patents
A kind of structure and preparation technology for pushing glaze decorative brick aside Download PDFInfo
- Publication number
- CN107217808A CN107217808A CN201710308158.9A CN201710308158A CN107217808A CN 107217808 A CN107217808 A CN 107217808A CN 201710308158 A CN201710308158 A CN 201710308158A CN 107217808 A CN107217808 A CN 107217808A
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- layer
- glaze
- aside
- base substrate
- powder
- Prior art date
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- Pending
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- 239000011449 brick Substances 0.000 title claims abstract description 40
- 238000002360 preparation method Methods 0.000 title claims abstract description 25
- 238000005516 engineering process Methods 0.000 title claims abstract description 14
- 239000010410 layer Substances 0.000 claims abstract description 141
- 239000002994 raw material Substances 0.000 claims abstract description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 21
- 230000000694 effects Effects 0.000 claims abstract description 6
- 239000003086 colorant Substances 0.000 claims abstract description 5
- 239000002346 layers by function Substances 0.000 claims abstract description 5
- 239000011241 protective layer Substances 0.000 claims abstract description 5
- 239000000758 substrate Substances 0.000 claims description 48
- 239000000843 powder Substances 0.000 claims description 46
- 239000002002 slurry Substances 0.000 claims description 24
- 239000000203 mixture Substances 0.000 claims description 21
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 16
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 16
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 12
- 238000001035 drying Methods 0.000 claims description 12
- 238000007639 printing Methods 0.000 claims description 12
- 229910052656 albite Inorganic materials 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 10
- 239000010433 feldspar Substances 0.000 claims description 9
- 239000004575 stone Substances 0.000 claims description 9
- 210000003298 dental enamel Anatomy 0.000 claims description 8
- 230000005294 ferromagnetic effect Effects 0.000 claims description 8
- 238000007641 inkjet printing Methods 0.000 claims description 8
- 229910052742 iron Inorganic materials 0.000 claims description 8
- 239000002689 soil Substances 0.000 claims description 8
- 239000005995 Aluminium silicate Substances 0.000 claims description 7
- 241000287828 Gallus gallus Species 0.000 claims description 7
- 235000012211 aluminium silicate Nutrition 0.000 claims description 7
- 235000013312 flour Nutrition 0.000 claims description 7
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 7
- 239000000454 talc Substances 0.000 claims description 7
- 235000012222 talc Nutrition 0.000 claims description 7
- 229910052623 talc Inorganic materials 0.000 claims description 7
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 6
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 6
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 6
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 6
- 229910052744 lithium Inorganic materials 0.000 claims description 6
- 229910052573 porcelain Inorganic materials 0.000 claims description 6
- 239000000377 silicon dioxide Substances 0.000 claims description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 4
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 4
- 239000000440 bentonite Substances 0.000 claims description 4
- 229910000278 bentonite Inorganic materials 0.000 claims description 4
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000001354 calcination Methods 0.000 claims description 4
- 125000002057 carboxymethyl group Chemical group [H]OC(=O)C([H])([H])[*] 0.000 claims description 4
- 238000000748 compression moulding Methods 0.000 claims description 4
- 206010016256 fatigue Diseases 0.000 claims description 4
- 239000010977 jade Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 238000005259 measurement Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 4
- 239000011591 potassium Substances 0.000 claims description 4
- 229910052700 potassium Inorganic materials 0.000 claims description 4
- 239000004576 sand Substances 0.000 claims description 4
- 238000005245 sintering Methods 0.000 claims description 4
- 239000000779 smoke Substances 0.000 claims description 4
- 239000011734 sodium Substances 0.000 claims description 4
- 229910052708 sodium Inorganic materials 0.000 claims description 4
- 235000019832 sodium triphosphate Nutrition 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 4
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 3
- -1 high territory Substances 0.000 claims description 3
- 238000002844 melting Methods 0.000 claims description 3
- 230000008018 melting Effects 0.000 claims description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 3
- 239000011787 zinc oxide Substances 0.000 claims description 3
- 229910052726 zirconium Inorganic materials 0.000 claims description 3
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 claims 2
- 239000004323 potassium nitrate Substances 0.000 claims 1
- 235000010333 potassium nitrate Nutrition 0.000 claims 1
- 239000000126 substance Substances 0.000 claims 1
- 210000003462 vein Anatomy 0.000 claims 1
- 230000001788 irregular Effects 0.000 abstract description 4
- 235000013339 cereals Nutrition 0.000 description 4
- 239000004579 marble Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- IRPDISVJRAYFBI-UHFFFAOYSA-N nitric acid;potassium Chemical compound [K].O[N+]([O-])=O IRPDISVJRAYFBI-UHFFFAOYSA-N 0.000 description 2
- 238000005034 decoration Methods 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0866—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/04—Clay; Kaolin
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/22—Grog products
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/52—Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/89—Coating or impregnation for obtaining at least two superposed coatings having different compositions
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Architecture (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Civil Engineering (AREA)
- Finishing Walls (AREA)
Abstract
A kind of structure and preparation technology for pushing glaze decorative brick aside, including product structure, green body layer raw material mix and glazed layer raw material mix, preparation technology include green body layer feed preparation process step and product preparation process step.Product is by green body layer, ground glaze layer, patterned layer, push glaze layer aside and glazed layer is constituted, green body layer is divided into obverse and reverse, front is bright and clean decorative cover and reverse side is the stickup joint face for including concave and convex stripe or frosted finish effect, ground glaze layer is the front set off the functional layer of pattern and be connected to green body layer, patterned layer is the decorative layer including a variety of marmorean colors and texture and is connected to above ground glaze layer, glaze layer is pushed aside to embody the function glaze layer of depression feel and be alternatively connected to above the irregular grain of patterned layer, glazed layer is the protective layer of water white transparency and is connected to patterned layer and pushes aside above glaze layer, pushing aside above glazed brick for finished product has depression texture, the specification of glazed brick is pushed aside including the specification of all decorative bricks.
Description
Technical field
Glaze decorative brick is pushed aside the present invention relates to one kind, more particularly to a kind of structure and preparation technology for pushing glaze decorative brick aside,
Architectural pottery technical field.
Background technology
In recent years for various reasons, in terms of decorating building lithotome use rate more and more higher, using natural
Stone material is decorated to building surface progressively to be developed into indoor and outdoor and is all by interior, and outdoor is entered using lithotome
Luggage facing product is increasing, and dry hanging curtain wall is exactly the typical decorative mode of a large amount of consumption lithotomes.These pure natural mineral
Matter stone material can be fewer and fewer because constantly exploiting because of non-renewable, and people advocate naturally consciousness and constantly strengthened, pure day
The market demand of right material is also being continuously increased.Still the feel of textured depression after having a kind of marble polished, in room
Popular in terms of interior trim, the marble of this special feel is a kind of distillation of technology for architectural pottery dealer and chosen
War.
The content of the invention
In order to solve protecting ecology resource, ecological environment and the technical problem for meeting market demand contradiction, the present invention is disclosed
A kind of structure and preparation technology for pushing glaze decorative brick aside.
The technical solution adopted in the present invention is：A kind of structure and preparation technology for pushing glaze decorative brick aside, including product knot
Structure, green body layer raw material mix and glazed layer raw material mix, in addition to green body layer feed preparation process step and product preparation process
Step：
1st, product structure includes green body layer, and ground glaze layer, patterned layer pushes glaze layer and glazed layer aside, and green body layer is divided into obverse and reverse,
Front is bright and clean decorative cover and reverse side is the stickup joint face for including concave and convex stripe or frosted finish effect, and ground glaze layer is to set off figure
The functional layer of case and the front for being connected to green body layer, patterned layer are the decorative layer including a variety of marmorean colors and texture
And be connected to above ground glaze layer, glaze layer is pushed aside to embody the function glaze layer of depression feel and be alternatively connected to patterned layer
Above irregular grain, glazed layer is the protective layer of water white transparency and is connected to patterned layer and pushes aside above glaze layer, finished product
Pushing aside above glazed brick is had depression texture, pushes the specification of glazed brick aside including the specification of all decorative bricks；
2nd, green body layer raw material mix includes：Under wear carclazyte 4 ~ 8%, ZhangZhou carclazyte 8 ~ 11%, Zhangpu soil No. 14 ~ 8%, water-washed kaoline 6
~ 15%, talcum 2 ~ 8%, washed-out sand 6 ~ 16%, Longshan albite No. 42 ~ 5%, Longshan albite No. 25 ~ 12%, Changtai kaolin 1 ~
4%, Longhai City's feldspar No. 1 10 ~ 16%, big level ground chicken girt 11 ~ 18%, bentonite 6 ~ 12%, Zhangpu soil No. 22 ~ 7%；
3rd, the cover-coat enamel raw material mix of glazed layer includes：TORRECID—CNK00348 ：75~90%, aluminum oxide：3~%, it is brilliant beautiful
Glaze：5~9%, the plain sodium of carboxymethyl pricker dimension：0.1~0.5%, sodium tripolyphosphate：0.3~1.2%；
4th, green body layer feed preparation process step includes：
Step 1：Accurately measured by electronic measurement utensil according to raw material mix proportion of composing；
Step 2：Various raw materials after metering are put into after ball mill, ground after being added water in feedstock/water=60T/22T ratio
10 ~ 15 hours into raw slurry；
Step 3：Raw slurry is discharged into No. 1 mud pit by ball mill through 80 eye mesh screens；
Step 4：Raw slurry standing progress in 48 hours into No. 1 mud pit is old for the first time；
Step 5：Through raw slurry old for the first time No. 2 mud pits will be transported to by 80 eye mesh screens and ferromagnetic deironing device；
Step 6：Except the raw slurry after iron is old for the second time in the progress in 24 hours of No. 2 mud pits standings；
Step 7：Carry out being dehydrated into base substrate powder, base substrate by drying tower is ejected into by high pressure slurry pump through second of old mud
The water content of powder is not higher than 6 ~ 8%；
Step 8：Powder material tank is transported to after base substrate powder is removed into iron by ferromagnetic deironing device and 20 eye mesh screens；
Step 9：By base substrate powder stand 46 ~ 50 hours carry out powder it is old after can manufacture the blank raw material powder of product
Material；
Product preparation process step includes：
Step 1：It is the base substrate of pushing glaze decorative brick aside that base substrate powder is transported to hydraulic press to carry out compression molding by 20 eye mesh screens；
Step 2：Base substrate is transferred into drying kiln through transmission belt to be dried, 220 ~ 230 °C of temperature, 40 ~ 50 minutes time；
Step 3：The front progress water smoke of base substrate is humidified to positive aqueous between 6% ~ 8%；
Step 4：Base substrate front sprays TORRECID-CNK00348 glaze into ground glaze layer；
Step 5：The printing of Computerized ink-jetting machine, which is used above, in ground glaze layer includes the patterned layer of design and color；
Step 6：Using Computerized ink-jetting machine selectivity to pattern printing push aside glaze turn into push glaze layer aside；
Step 7：Positive drying, 185 ~ 195 °C of temperature, 2 ~ 4 minutes time are carried out to the base substrate after printing；
Step 8：Turn into glazed layer with spraying cover-coat enamel above glaze layer is pushed aside in the positive patterned layer of base substrate；
Step 9：The base substrate input calcining kiln for completing prior step is fired, maximum temperature is fired between 1200 ~ 1205 °C, burns
50 ~ 55 minutes time processed, sintering process is pushed glaze texture aside and formed；
Step 10：Glaze decorative brick of pushing aside after to burning till is polished, deburring scale, difference classification, after test package is to dial
Open the finished product storage of glaze decorative brick.
TORRECID-CNK00348 is the silica flour by kaolin, lithium porcelain stone powder, burns talcum, calcium carbonate, big level ground chicken girt,
Longhai City's feldspar in powder, the general basic glaze of Longshan potassium albite composition.
Glittering-jade glaze is by silica flour, lithium porcelain stone powder, high territory, calcium carbonate, feldspar in powder, zirconium English powder, zinc oxide, nitric acid
Potassium, sodium carbonate composition, the fritted glaze being quenched through high temperature melting.
The beneficial effects of the invention are as follows：The present invention is directed to using special glaze ink-jet raw material of pushing aside to marble grain
Property covering, burning till between rear glazed layer and patterned layer is having the place for pushing glaze aside to produce depression, still leaves after product polishing substantially
Gradual texture depression feel, with reference to computer painting technology, product all reaches the effect looked genuine from color, texture to feel
Really.It is such push aside glaze decorative brick can meet people advocate naturally decoration psychology, natural marble can be substituted completely again
Raw material.Maximum beneficial effect of the invention is to meet the market demand and preserved the ecological environment to greatest extent.
Brief description of the drawings
The present invention is further described below in conjunction with the accompanying drawings：
Fronts and partial enlargement structural representation of the Fig. 1 for the present invention.
1 in figure, green body layer, 2, ground glaze layer, 3, patterned layer, 4, push glaze layer, 5, glazed layer, 6, depression texture aside.
Embodiment
In the embodiment in figure 1, a kind of structure and preparation technology for pushing glaze decorative brick aside, by green body layer 1, ground glaze layer 2, figure
Pattern layer 3, pushes glaze layer 4 aside and glazed layer 5 is constituted, and 1 point of green body layer is obverse and reverse, and front is bright and clean decorative cover and reverse side is
Include the stickup joint face of concave and convex stripe or frosted finish effect, ground glaze layer 2 is to set off the functional layer of pattern and be connected to green body layer 1
Front, patterned layer 3 is the decorative layer including a variety of marmorean colors and texture and is connected to above ground glaze layer 2,
Glaze layer 4 is pushed aside to embody the function glaze layer of depression feel and be alternatively connected to above the irregular grain of patterned layer 3, glaze
Layer 5 patterned layer 3 and is pushed aside above glaze layer 4 for the protective layer and being connected to of water white transparency, and pushing aside above glazed brick for finished product has recessed
Texture 6 is fallen into, the specification of glazed brick is pushed aside including the specification of all decorative bricks.
1st, product structure includes green body layer, and ground glaze layer, patterned layer pushes glaze layer and glazed layer aside, green body layer be divided into front and
Reverse side, front is bright and clean decorative cover and reverse side is the stickup joint face for including concave and convex stripe or frosted finish effect, and ground glaze layer is
Set off the functional layer of pattern and be connected to the front of green body layer, patterned layer is including a variety of marmorean colors and texture
Decorative layer is simultaneously connected to above ground glaze layer, pushes glaze layer aside to embody the function glaze layer of depression feel and be alternatively connected to figure
Above the irregular grain of pattern layer, glazed layer is the protective layer of water white transparency and is connected to patterned layer and pushes aside above glaze layer,
Pushing aside above glazed brick for finished product is had depression texture, pushes the specification of glazed brick aside including the specification of all decorative bricks；
2nd, green body layer raw material mix includes：Under wear carclazyte 4 ~ 8%, ZhangZhou carclazyte 8 ~ 11%, Zhangpu soil No. 14 ~ 8%, water-washed kaoline 6
~ 15%, talcum 2 ~ 8%, washed-out sand 6 ~ 16%, Longshan albite No. 42 ~ 5%, Longshan albite No. 25 ~ 12%, Changtai kaolin 1 ~
4%, Longhai City's feldspar No. 1 10 ~ 16%, big level ground chicken girt 11 ~ 18%, bentonite 6 ~ 12%, Zhangpu soil No. 22 ~ 7%；
3rd, the cover-coat enamel raw material mix of glazed layer includes：TORRECID—CNK00348 ：75~90%, aluminum oxide：3~%, it is brilliant beautiful
Glaze：5~9%, the plain sodium of carboxymethyl pricker dimension：0.1~0.5%, sodium tripolyphosphate：0.3~1.2%；
4th, green body layer feed preparation process step includes：
Step 1：Accurately measured by electronic measurement utensil according to raw material mix proportion of composing；
Step 2：Various raw materials after metering are put into after ball mill, ground after being added water in feedstock/water=60T/22T ratio
10 ~ 15 hours into raw slurry；
Step 3：Raw slurry is discharged into No. 1 mud pit by ball mill through 80 eye mesh screens；
Step 4：Raw slurry standing progress in 48 hours into No. 1 mud pit is old for the first time；
Step 5：Through raw slurry old for the first time No. 2 mud pits will be transported to by 80 eye mesh screens and ferromagnetic deironing device；
Step 6：Except the raw slurry after iron is old for the second time in the progress in 24 hours of No. 2 mud pits standings；
Step 7：Carry out being dehydrated into base substrate powder, base substrate by drying tower is ejected into by high pressure slurry pump through second of old mud
The water content of powder is not higher than 6 ~ 8%；
Step 8：Powder material tank is transported to after base substrate powder is removed into iron by ferromagnetic deironing device and 20 eye mesh screens；
Step 9：By base substrate powder stand 46 ~ 50 hours carry out powder it is old after can manufacture the blank raw material powder of product
Material；
Product preparation process step includes：
Step 1：It is the base substrate of pushing glaze decorative brick aside that base substrate powder is transported to hydraulic press to carry out compression molding by 20 eye mesh screens；
Step 2：Base substrate is transferred into drying kiln through transmission belt to be dried, 220 ~ 230 °C of temperature, 40 ~ 50 minutes time；
Step 3：The front progress water smoke of base substrate is humidified to positive aqueous between 6% ~ 8%；
Step 4：Base substrate front sprays TORRECID-CNK00348 glaze into ground glaze layer；
Step 5：The printing of Computerized ink-jetting machine, which is used above, in ground glaze layer includes the patterned layer of design and color；
Step 6：Using Computerized ink-jetting machine selectivity to pattern printing push aside glaze turn into push glaze layer aside；
Step 7：Positive drying, 185 ~ 195 °C of temperature, 2 ~ 4 minutes time are carried out to the base substrate after printing；
Step 8：Turn into glazed layer with spraying cover-coat enamel above glaze layer is pushed aside in the positive patterned layer of base substrate；
Step 9：The base substrate input calcining kiln for completing prior step is fired, maximum temperature is fired between 1200 ~ 1205 °C, burns
50 ~ 55 minutes time processed, sintering process is pushed glaze texture aside and formed；
Step 10：Glaze decorative brick of pushing aside after to burning till is polished, deburring scale, difference classification, after test package is to dial
Open the finished product storage of glaze decorative brick.
TORRECID-CNK00348 is the silica flour by kaolin, lithium porcelain stone powder, burns talcum, calcium carbonate, big level ground chicken girt,
Longhai City's feldspar in powder, the general basic glaze of Longshan potassium albite composition.
Glittering-jade glaze is by silica flour, lithium porcelain stone powder, high territory, calcium carbonate, feldspar in powder, zirconium English powder, zinc oxide, nitric acid
Potassium, sodium carbonate composition, the fritted glaze being quenched through high temperature melting.
Embodiment 1：Green body layer raw material mix includes：
Under wear carclazyte 6%
ZhangZhou carclazyte 7%
Zhangpu soil No. 1 5%
Water-washed kaoline 11%
Talcum 6%
Washed-out sand 7%
Longshan albite 4%
Longshan albite 6%
Changtai kaolin 3%
Longhai City's feldspar 14%
Big level ground chicken girt 16%
Bentonite 10%
Zhangpu soil No. 2 5%.
Embodiment 2：The cover-coat enamel raw material mix of glazed layer includes：
TORRECID—CNK00348 87%
Aluminum oxide 6%
Glittering-jade glaze 6%
The plain sodium 0.4% of carboxymethyl pricker dimension
Sodium tripolyphosphate 0.6%.
Embodiment 3：Green body layer feed preparation process step includes：
Step 1：Accurately measured by electronic measurement utensil according to raw material mix proportion of composing；
Step 2：Various raw materials after metering are put into after ball mill, ground after being added water in feedstock/water=60T/22T ratio
13 hours into raw slurry；
Step 3：Raw slurry is discharged into No. 1 mud pit by ball mill through 80 eye mesh screens；
Step 4：Raw slurry standing progress in 48 hours into No. 1 mud pit is old for the first time；
Step 5：Through raw slurry old for the first time No. 2 mud pits will be transported to by 80 eye mesh screens and ferromagnetic deironing device；
Step 6：Except the raw slurry after iron is old for the second time in the progress in 24 hours of No. 2 mud pits standings；
Step 7：Carry out being dehydrated into base substrate powder, base substrate by drying tower is ejected into by high pressure slurry pump through second of old mud
The water content of powder is not higher than 7.8%；
Step 8：Powder material tank is transported to after base substrate powder is removed into iron by ferromagnetic deironing device and 20 eye mesh screens；
Step 9：By base substrate powder stand 48 hours carry out powder it is old after can manufacture the blank raw material powder of product；
Embodiment 4：Product preparation process step includes：
Step 1：It is the base substrate of pushing glaze decorative brick aside that base substrate powder is transported to hydraulic press to carry out compression molding by 20 eye mesh screens；
Step 2：Base substrate is transferred into drying kiln through transmission belt to be dried, 228 °C of temperature, 45 minutes time；
Step 3：The front progress water smoke of base substrate is humidified to positive aqueous between 6% ~ 8%；
Step 4：Base substrate front sprays TORRECID-CNK00348 glaze into ground glaze layer；
Step 5：The printing of Computerized ink-jetting machine, which is used above, in ground glaze layer includes the patterned layer of design and color；
Step 6：Using Computerized ink-jetting machine selectivity to pattern printing push aside glaze turn into push glaze layer aside；
Step 7：Positive drying, 193 °C of temperature, 3 minutes time are carried out to the base substrate after printing；
Step 8：Turn into glazed layer with spraying cover-coat enamel above glaze layer is pushed aside in the positive patterned layer of base substrate；
Step 9：The base substrate input calcining kiln for completing prior step is fired, maximum temperature is fired between 1200 ~ 1205 °C, burns
The 53 minutes time processed, sintering process is pushed glaze texture aside and formed；
Step 10：Glaze decorative brick of pushing aside after to burning till is polished, deburring scale, difference classification, after test package is to dial
Open the finished product storage of glaze decorative brick.
Claims (3)
1. a kind of structure and preparation technology for pushing glaze decorative brick aside, it is characterized in that：Pushing the structure of glaze decorative brick aside includes product knot
Structure, green body layer raw material mix and glazed layer raw material mix, in addition to green body layer feed preparation process step and product preparation process
Step：
Product structure includes green body layer, and ground glaze layer, patterned layer pushes glaze layer and glazed layer aside, and green body layer is divided into obverse and reverse, just
Face is bright and clean decorative cover and reverse side is the stickup joint face for including concave and convex stripe or frosted finish effect, and ground glaze layer is to set off pattern
Functional layer and be connected to the front of green body layer, patterned layer be decorative layer including a variety of marmorean colors and texture simultaneously
It is connected to above ground glaze layer, pushes glaze layer aside to embody the function glaze layer of depression feel and be alternatively connected to patterned layer not
Above regular veins, glazed layer is the protective layer of water white transparency and is connected to patterned layer and pushes aside above glaze layer, group of finished product
Opening above glazed brick is had depression texture, pushes the specification of glazed brick aside including the specification of all decorative bricks；
Green body layer raw material mix includes：Under wear carclazyte 4 ~ 8%, ZhangZhou carclazyte 8 ~ 11%, Zhangpu soil No. 14 ~ 8%, water-washed kaoline 6 ~
15%, talcum 2 ~ 8%, washed-out sand 6 ~ 16%, Longshan albite No. 42 ~ 5%, Longshan albite No. 25 ~ 12%, Changtai kaolin 1 ~ 4%,
Longhai City's feldspar No. 1 10 ~ 16%, big level ground chicken girt 11 ~ 18%, bentonite 6 ~ 12%, Zhangpu soil No. 22 ~ 7%；
The cover-coat enamel raw material mix of glazed layer includes：TORRECID—CNK00348 ：75~90%, aluminum oxide：3~8%, glittering-jade glaze：
5~9%, the plain sodium of carboxymethyl pricker dimension：0.1~0.5%, sodium tripolyphosphate：0.3~1.2%；
The step of preparation process of green body layer raw material includes：
Step 1：Accurately measured by electronic measurement utensil according to raw material mix proportion of composing；
Step 2：Various raw materials after metering are put into after ball mill, ground after being added water in feedstock/water=60T/22T ratio
10 ~ 15 hours into raw slurry；
Step 3：Raw slurry is discharged into No. 1 mud pit by ball mill through 80 eye mesh screens；
Step 4：Raw slurry standing progress in 48 hours into No. 1 mud pit is old for the first time；
Step 5：Through raw slurry old for the first time No. 2 mud pits will be transported to by 80 eye mesh screens and ferromagnetic deironing device；
Step 6：Except the raw slurry after iron is old for the second time in the progress in 24 hours of No. 2 mud pits standings；
Step 7：Carry out being dehydrated into base substrate powder, base substrate by drying tower is ejected into by high pressure slurry pump through second of old mud
The water content of powder is not higher than 6 ~ 8%；
Step 8：Powder material tank is transported to after base substrate powder is removed into iron by ferromagnetic deironing device and 20 eye mesh screens；
Step 9：By base substrate powder stand 46 ~ 50 hours carry out powder it is old after can manufacture the blank raw material powder of product
Material；
Product preparation process step includes：
Step 1：It is the base substrate of pushing glaze decorative brick aside that base substrate powder is transported to hydraulic press to carry out compression molding by 20 eye mesh screens；
Step 2：Base substrate is transferred into drying kiln through transmission belt to be dried, 220 ~ 230 °C of temperature, 40 ~ 50 minutes time；
Step 3：The front progress water smoke of base substrate is humidified to positive aqueous between 6% ~ 8%；
Step 4：Base substrate front sprays TORRECID-CNK00348 glaze into ground glaze layer；
Step 5：The printing of Computerized ink-jetting machine, which is used above, in ground glaze layer includes the patterned layer of design and color；
Step 6：Using Computerized ink-jetting machine selectivity to pattern printing push aside glaze turn into push glaze layer aside；
Step 7：Positive drying, 185 ~ 195 °C of temperature, 2 ~ 4 minutes time are carried out to the base substrate after printing；
Step 8：Turn into glazed layer with spraying cover-coat enamel above glaze layer is pushed aside in the positive patterned layer of base substrate；
Step 9：The base substrate input calcining kiln for completing prior step is fired, maximum temperature is fired between 1200 ~ 1205 °C, burns
50 ~ 55 minutes time processed, sintering process is pushed glaze texture aside and formed；
Step 10：Glaze decorative brick of pushing aside after to burning till is polished, deburring scale, difference classification, after test package is to dial
Open the finished product storage of glaze decorative brick.
2. a kind of structure and preparation technology for pushing glaze decorative brick aside according to claim 1, it is characterized in that：Described
TORRECID-CNK00348 is, by kaolin, silica flour, lithium porcelain stone powder, to burn talcum, and calcium carbonate, big level ground chicken girt, Longhai City's potassium is long
Stone flour, the general basic glaze of Longshan potassium albite composition.
3. a kind of structure and preparation technology for pushing glaze decorative brick aside according to claim 1, it is characterized in that：Described crystalline substance is beautiful
Glaze is to be made up of silica flour, lithium porcelain stone powder, high territory, calcium carbonate, feldspar in powder, zirconium English powder, zinc oxide, potassium nitrate, sodium carbonate,
The fritted glaze being quenched through high temperature melting.
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| CN201710308158.9A CN107217808A (en) | 2017-05-04 | 2017-05-04 | A kind of structure and preparation technology for pushing glaze decorative brick aside |
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| CN201710308158.9A CN107217808A (en) | 2017-05-04 | 2017-05-04 | A kind of structure and preparation technology for pushing glaze decorative brick aside |
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| CN112209618A (en) * | 2020-09-29 | 2021-01-12 | 广东金牌陶瓷有限公司 | Velvet ceramic rock plate and preparation method thereof |
| CN113789928A (en) * | 2021-11-18 | 2021-12-14 | 广东简一(集团)陶瓷有限公司 | Ceramic tile with polo Pond decorative effect and preparation method thereof |
| CN113789928B (en) * | 2021-11-18 | 2022-02-22 | 广东简一(集团)陶瓷有限公司 | Ceramic tile with polo Pond decorative effect and preparation method thereof |
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| CN115403410A (en) * | 2022-11-02 | 2022-11-29 | 新明珠集团股份有限公司 | Digital printing glazed tile with mold stereoscopic effect and preparation method thereof |
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| CN116283216B (en) * | 2023-03-30 | 2023-11-28 | 南安协进建材有限公司 | Old floor tile and production process thereof |
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