CN107216025B - A kind of glass-cutting detection system and detection method - Google Patents
A kind of glass-cutting detection system and detection method Download PDFInfo
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- CN107216025B CN107216025B CN201710590639.3A CN201710590639A CN107216025B CN 107216025 B CN107216025 B CN 107216025B CN 201710590639 A CN201710590639 A CN 201710590639A CN 107216025 B CN107216025 B CN 107216025B
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
- C03B33/03—Glass cutting tables; Apparatus for transporting or handling sheet glass during the cutting or breaking operations
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
- C03B33/037—Controlling or regulating
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/30—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring roughness or irregularity of surfaces
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
The present invention discloses a kind of glass-cutting detection system and detection method, the glass-cutting detection system includes glass mobile device, glass cutting device, glass detection device, glass cleaning plant, the glass cutting device, the glass cleaning plant, glass detection device are connected by the glass mobile device, the glass cutting device handles glass-cutting for standard-sized original sheet glass, the glass cleaning plant removes the pollutant on the original sheet glass, and the glass detection device detects the flatness of the original sheet glass；The present invention realizes the detection to the original sheet glass flatness by the glass detection device.
Description
Technical field
The present invention relates to glass processing fields, and in particular to a kind of glass-cutting detection system and detection method.
Background technique
Currently, in order to improve the production efficiency, the specification of certain processing glass kinds tends to enlargement, and such as coated glass is built
Laminated glass is built, specification is generally 2000mmX3000mm~3300mmX6100mm.Certain processing glass add in progress technique
Before work, original sheet glass be polished directly, be cut, edging, drilling, washing the processing such as dry, such as tempered glass, interlayer
Glass etc..There are also some processing glass, washed drying just carries out technique processing, then carries out grinding throwing according to the requirement used
Light, cutting, edging, drilling, washing etc. handle and become final products, such as glass mirror.Either toughened glass, laminated glass
Technique processes the technique working process of pre-treatment or glass mirror, needs to carry out glass registration process in process, and
It needs to carry out cleaning detection to glass after processing, and now can be to the whole mistake of glass processing there is no glass processing system
Cheng Jinhang intelligently orderly operation.
In view of the above drawbacks, creator of the present invention obtains the present invention by prolonged research and practice finally.
Summary of the invention
To solve above-mentioned technological deficiency, the technical solution adopted by the present invention is, provides a kind of glass-cutting detection system,
The glass-cutting detection system includes glass mobile device, glass cutting device, glass detection device, glass cleaning plant,
The glass cutting device, the glass cleaning plant, glass detection device are connected by the glass mobile device, the glass
Glass cutter device handles glass-cutting for standard-sized original sheet glass, and the glass cleaning plant will be on the original sheet glass
Pollutant remove, the glass detection device detects the flatness of the original sheet glass.
Preferably, the glass cutting device includes glass processing alignment device, the glass processing alignment device includes
Adjust unit, registration process unit；The adjusting unit is used to carry out position detection and adjusting to the original sheet glass；It is described right
Quasi- processing unit is connect with the adjusting cell data, and the registration process unit is for controlling the adjusting unit；The tune
Saving unit includes regulating device, and the regulating device detects and adjust the original sheet glass position.
Preferably, the glass detection device includes upper unit, lower unit, detection processing unit, the glass is former
Piece is placed between the upper unit and the lower unit；The detection processing unit by handle the upper unit with
The detection data of the lower unit carries out flatness detection to the original sheet glass.
Preferably, the glass cleaning plant includes that support unit, cleaning unit and cleaning processing unit, the support are single
Member is used to support original sheet glass, and the cleaning unit is arranged on the support unit, and the cleaning unit is used for the glass
Glass original piece is cleared up, and the cleaning processing unit is connect with the cleaning cell data, and the cleaning processing unit is for controlling
The cleaning work of the cleaning unit is made, the cleaning plant further includes cleaning device, and the cleaning device is realized to institute simultaneously
State flushing and the wiping effect of original sheet glass.
Preferably, the cleaning plant includes water system, cleaning case and several idler wheels, the idler wheel is fixed on described clear
In tank-washer, the water system is connect with the idler wheel, and the water system provides washing water for the idler wheel, realizes institute
State the flushing and wiping of original sheet glass described in pair of rollers.
Preferably, a kind of detection method using the glass-cutting detection system, comprising steps of
Glass is moved to the glass cutting device, the glass cutting device cutting by S1, the glass mobile device
Processing is standard-sized original sheet glass；
The original sheet glass is moved to the glass cleaning plant, the glass cleaning by S2, the glass mobile device
Device clears up the original sheet glass；
The original sheet glass is moved on the glass detection device by S3, the glass mobile device, the glass inspection
Survey the flatness that device detects the original sheet glass.
Preferably, the step S3 specifically: the lower unit effect, the upper unit detection data, and will count
According to being transmitted to the detection processing unit；The upper unit effect, the lower unit detection data, and send data to
The detection processing unit；The detection processing unit calculates the flatness of the original sheet glass by the processing to data.
Preferably, the specific processing step of detection processing unit is, the detection processing unit takes a square single
First window, the cell window having a size of 4a*4a, the detection processing unit is to pressure measuring value in the cell window
Pressure mean value is counted, and the cell window surveys the upper unit and the lower unit pressure with the stepping of 2a
Magnitude is handled, until all pressure measurement Data-Statistics are completed；The calculation formula of the flatness of the original sheet glass are as follows:
Wherein, a is the distance between adjacent pressure measurement point, and N is the survey of the upper unit pressure described in same original sheet glass
The quantity of point is measured, n is the quantity of upper unit cell window pressure mean value described in same original sheet glass, F1IFor the upper unit
The pressure measuring value of i-th pressure measurement point, F1iFor i-th of pressure mean value of the upper unit, M is to same original sheet glass institute
The quantity of lower unit pressure measurement point is stated, m is the quantity of lower unit cell window pressure mean value described in same original sheet glass,
F2IFor the pressure measuring value of the lower unit i-th pressure measurement point, F2iFor i-th of pressure mean value of the lower unit,
For the average value of all pressure measuring values of the upper unit,For the average value of all pressure measuring values of the lower unit.
Preferably, the step S1 is specifically, establish coordinate system XYZ, glass processing alignment device center is origin
O, the moving direction that the original sheet glass passes through the glass mobile device are Y-axis, and the vertical direction by origin O is Z axis, are hung down
It is directly X-axis in Y-axis and Z-direction, just positioning is carried out to the original sheet glass by the glass mobile device and is placed, institute is passed through
It states and adjusts unit to original sheet glass progress position measurement；Data are collected by the adjusting unit, and the data are passed
Transport to the registration process unit；The data are handled by the registration process unit, it is former to calculate the glass
Piece needs the angle, θ to be rotated in the mobile displacement W of X-axis and about the z axis；The registration process unit passes through to calculated result
Processing, transmit commands to the adjusting unit, the original sheet glass position is adjusted in the adjusting unit.
Preferably, by the cleaning processing unit to the acquisition process of the original sheet glass surface shape, described in control
It clears up unit and cleaning operation is carried out to the original sheet glass.
Compared with the prior art the beneficial effects of the present invention are: 1, it is former to the glass by the glass cutting device
Piece carries out cutting process, and the size after the original sheet glass cutting is more accurate, reduces machining allowance to be processed, reduces former
Expect cost；2, by the glass processing device, realize tempering and hot bending processing while to the original sheet glass, and can basis
Different hot bending angles and radius are processed；3, it is realized and is grabbed described in differently curved angle by the glass grabbing device
Original sheet glass；4, the detection to the original sheet glass flatness is realized by the glass detection device；5, pass through the glass
Cleaning plant realizes the complete cleaning to the original sheet glass surface.
Detailed description of the invention
Fig. 1 is the cutter device structure chart of glass-cutting detection system of the present invention；
Fig. 2 is the processing unit (plant) structure chart of glass-cutting detection system of the present invention；
Fig. 3 is the structure diagram of detection device of glass-cutting detection system of the present invention；
Fig. 4 is the grabbing device structure chart of glass-cutting detection system of the present invention；
Fig. 5 is the cleaning plant structure chart of glass-cutting detection system of the present invention.
Digital representation in figure:
11- process support unit；12- processes mobile unit；13- adjusts unit；14- working process unit；The top 21- at
Type unit；The lower part 22- forming unit；23- forming processes unit；24- temperature conditioning unit；31- upper unit；32- lower unit；
33- detection processing unit；41- support unit；42- mobile unit；43- clears up unit；44- clears up processing unit；51- crawl is single
Member；52- mobile unit；53- grabs processing unit；54- image capture unit.
Specific embodiment
Below in conjunction with attached drawing, the forgoing and additional technical features and advantages are described in more detail.
Embodiment one
The present invention relates to a kind of glass-cutting detection system, the glass-cutting detection system includes including the mobile dress of glass
It sets, glass cutting device, glass detection device, glass cleaning plant.
The glass cutting device structure chart is as shown in Figure 1 comprising process support unit 11, processing mobile unit 12,
Adjust unit 13, working process unit 14 and processing unit.
The process support unit 11 fixes on the ground, and it is former that the process support unit 11 is used to support the glass
Piece.The process support unit 11 includes machining support, processing desktop.The adjusting unit 13 includes air-cushion device and adjusting dress
It sets.The processing mobile unit 12 is fixedly connected with the process support unit 11, and the processing mobile unit 12 is used for institute
Original sheet glass is stated into and out the process support unit 11, the processing mobile unit 12 includes processing conveyer belt, processing
Transmission device and processing uplifting device.The adjusting unit 13 is fixed on the process support unit 11, the adjusting unit
13 pairs of original sheet glasses being placed on the process support unit 11 carry out DATA REASONING, and the data are delivered to institute
State working process unit 14；The working process unit 14 is transmitted commands to described by the calculation processing to the data
Adjusting unit 13 and processing unit, the adjusting unit 13 carries out position adjustment to the original sheet glass according to order, described to add
Work order member processes the original sheet glass according to order.
The machining support is used to support the processing desktop, generally constitutes skeleton by steel column, section steel beam etc., make institute
It states machining support integrally to consolidate, then whole face envelope is made into cabinet type support with steel plate on the outside of the skeleton, makes the machining support beauty
It sees and plays the role of the protection machining support internal unit.The processing desktop is made of laminate, in the processing table
There are several processing conveyer belt longitudinal arrangements on face both sides, from the head end of the processing desktop to end, the processing desktop
There is felt on upper berth, and unbalance stress causes the original sheet glass damaged when preventing the original sheet glass and the processing desktop from contacting.
The processing conveyer belt passes through processing transmission device control operation, the processing uplifting device and the processing conveyer belt phase
Even, the processing conveyer belt upper surface is usually slightly below the processing desktop, by the processing when conveying the original sheet glass
Uplifting device lifts the processing conveyer belt, and the processing conveyer belt upper surface is made to be slightly above the processing desktop, described to add
Work transmission device and the processing uplifting device are all set under the processing desktop.
The processing desktop is provided with several apertures, and the aperture is connected with the air-cushion device, and the air-cushion device includes
Bellows, air hose, blower, the bellows are set under the processing desktop, and are connected with the aperture, and the bellows pass through described
Air hose is communicated with the blower.Before cutting or processing the original sheet glass, the original sheet glass will accurately be parked in the processing
On the certain position of desktop, cutting or processing convenient for the processing unit to the original sheet glass, the position is generally institute
It states original sheet glass and the processing unit center is on same vertical line；When needing to adjust the position of the original sheet glass,
Starting the blower, the blower is made to dry to the bellows, the air of the bellows is overflowed from the aperture, air cushion is formed,
The original sheet glass is held up, in order to regulate and control the position of the original sheet glass, avoids the original sheet glass galled spots；Pass through
The position of the original sheet glass lifted up is adjusted in the adjusting unit 13, is in the original sheet glass and preferably adds
Station is set；The air hose is closed when cutting or process the original sheet glass, the original sheet glass is fallen on the processing desktop.
The regulating device includes the first adjustment portion and the second adjustment portion, first adjustment portion and second adjustment portion
The two sides in glass delivery direction are symmetricly set on, first adjustment portion includes the first push rod, first rotating shaft and several first senses
Bar is answered, second adjustment portion includes the second push rod, the second shaft and several second induction rods, and described first adjusts straight-bar and institute
First rotating shaft connection is stated, the second adjusting straight-bar is connect with second shaft, drives institute by the first push rod activity
First rotating shaft is stated along moving horizontally perpendicular to the original sheet glass transmission direction, drives described the by the second push rod activity
Two shafts edge is moved horizontally perpendicular to the original sheet glass transmission direction；First induction rod is connected by the first rotating shaft
Together, first induction rod can be rotated around the first rotating shaft, and second induction rod is connected by second shaft
Together, second induction rod can be rotated around second shaft；First inductor and second sensor measurement
Pressure numerical value and by the data transfer to the working process unit 14；By to measured pressure value and each induction
The calculating of bar institute swing angle, can accurately calculate the placement position of the original sheet glass, process convenient for the processing unit.
In the prior art, general using first by any conduct on one side to guarantee that two sides are straight after the original sheet glass processing
Reference line carries out cutting processing to symmetrical side, then by, as reference line, processing another side to the symmetrical side after processing, thus
Keep two sides straight, but the concrete shape due to not knowing glass edge, needs biggish machining allowance to guarantee glass after processing
Quality, and due to using symmetrical both sides as reference line respectively, so that processing unit is adding man-hour requirement to be repeated
It positions and determines Working position, increase process time and labor content.Pass through first induction rod and second induction
The common measurement of bar can simultaneously detect original sheet glass two sides concrete shape, avoid because of the original sheet glass side
Edge shape do not know and caused by the larger problem of machining allowance, reduce cost of material, pass through the adjusting of the regulating device
The center at the center of the original sheet glass and the processing desktop is on same vertical line, so that the processing unit is by institute
Vertical line is stated as reference line and carries out positioning process, avoids the problem of positioning repeatedly, the time required to reducing processing.
Embodiment two
The structure chart of the glass processing device is as shown in Figure 2 comprising top forming unit 21, lower part forming unit
22, forming processes unit 23 and temperature conditioning unit 24.
The forming processes unit 23 is collected related data and is handled the related data, by assigning instruction control
The top forming unit 21, the lower part forming unit 22 and the temperature conditioning unit 24 is made to add the original sheet glass
Work, the temperature conditioning unit 24 are connect by pipeline with the top forming unit 21 and the lower part forming unit 22, it is described on
Portion's forming unit 21 and the lower part forming unit 22 are by heating cooling and molding effect completion glass to the original sheet glass
The hot bending and tempering of glass；The temperature conditioning unit 24 controls the top forming unit 21 and institute by heating or cooling down to air
State the heating of lower part forming unit 22 and cooling effect.
The temperature conditioning unit 24 includes heating bellows, refrigeration bellows and air blower, the heating bellows and the refrigeration wind
One end of case is connect with the top forming unit 21 and the lower part forming unit 22 simultaneously by pipeline, and the other end passes through pipe
Road is connect with the air blower simultaneously, and the air blower is used to blast air to the heating bellows and the refrigeration bellows；Institute
Air blower setting switch is stated, sky is blasted to the heating bellows or the refrigeration bellows by air blower described in the switch control
Gas；The air that the heating bellows blast the air blower heats, and the air after heating is transmitted to by pipeline
The top forming unit 21 and the lower part forming unit 22, the refrigeration bellows carry out the air that the air blower blasts
Cooling, and the air after cooling is transmitted to the top forming unit 21 and the lower part forming unit 22 by pipeline.
The lower part forming unit 22 includes the first wind-controlling device, contoured support device, molding machine, the top molding
Unit 21 includes the second wind-controlling device.
The contoured support device is traditionally arranged to be shaped support, for supporting the molding machine, the shaped support
Skeleton is generally constituted by steel column, section steel beam etc., consolidates the shaped support integrally, then whole face is sealed on the outside of the skeleton
With steel plate, it is made into cabinet type support, the shaped support is beautiful and plays the role of the protection shaped support internal unit.
The molding machine includes deformable member and fixed device, and the fixed device is symmetricly set on the contoured support dress
It sets, for the fixed device for deformable member described in secured adjusted, the deformable member is free deformation and can not have flexible
Shape object has certain conductive force, by controlling the institute between the adjustable symmetrical fixed device of the fixed device
State deformable member length.By first wind-controlling device to the deformable member blowing effect, form the deformable member certain
Cambered surface；By adjusting the fixed device, so that the deformable member is formed by the cambered surface and change to form the glass original
Curve form to be achieved after the processing of piece lower surface, the curve form of the deformable member make the original sheet glass reach molding effect
Fruit.The molding for making the glass processing device be suitable for different curve glass by adjusting fixed device, reduces processing cost, and
Make the glass processing device strong applicability；After 23 pairs of forming processes unit processing after glass curve radian Parameter analysis under
Up to instruction to the fixed device, the fixed device automatic adjustment makes the deformable member form glass after radian is suitable for processing
Curved surface radian, process operation is more simple, finds that the original sheet glass hot bending effect is undesirable in process, can pass through control
It makes the fixed device directly to adjust deformable member traveling, to reach ideal hot bending effect.
First wind-controlling device includes the first blower, the first control mechanism and the first air switch；Second wind
Controlling device includes the second blower, the second control mechanism and the second air switch；First control mechanism is blown with described first
Air hose is connected, and controls the spatial position of first blower, and second control mechanism is connected with second blower,
And control the spatial position of second blower；First blower is set to make the deformation by controlling the first control mechanism
Part expansion completely, makes the deformable member form ideal setting radian, makes second blowing by controlling the second control mechanism
Pipe is dried perpendicular to the original sheet glass, keeps the original sheet glass surface heated and uniform force；First air switch and
Second air switch is used to control the speed for carrying out air from the temperature conditioning unit 24 conveying, for controlling first blowing
The wind speed and wind pressure that pipe and second blower are dried, avoid in process engineering because of the wind spot of wind speed and the excessive generation of wind pressure
Or wind speed and wind pressure it is too small caused by heated unbalance stress.
First blower and second blower are connect by pipeline with the temperature conditioning unit 24, and described first blows
Air after air hose and second blower are used to that the temperature conditioning unit 24 to be heated or be cooled down is blown out, to the original sheet glass
It is heated or is cooled down.
Embodiment three
The structure chart of the glass detection device is as shown in Figure 3 comprising upper unit 31, lower unit 32, at detection
Unit 33 is managed, the original sheet glass is placed between the upper unit 31 and the lower unit 32.The detection processing list
Member 33 carries out flatness to the original sheet glass by handling the upper unit 31 and the detection data of the lower unit 32
Detection.
The upper unit 31 includes inner fovea part, the first buffer part, the first air cushion portion, the first induction part, detects and lift dress
It sets, the lower unit 32 includes male part, the second buffer part, the second air cushion portion, the second induction part, detection support device, institute
It states detection uplifting device to be fixedly connected with the inner fovea part, the detection uplifting device is for controlling the inner fovea part position；Institute
It states detection support device to be fixedly connected with the male part, the detection support device is used to the male part being fixed on ground
On；The inner fovea part includes interior concave space, and the male part includes outer convex space, the interior concave space and the evagination spatial table
Face shape is consistent with normal glass original two surface shapes of piece, empty convenient for detection original sheet glass and the interior concave space and the evagination
Between surface fitting, guarantee detection accuracy；Several apertures are arranged in the interior concave space and the evagination spatial surface, described
First air cushion portion is connect with the inner fovea part, and is blown by the aperture to the interior concave space, second air cushion portion with
The male part connection, and blown by the aperture to the outer convex space, pass through first air cushion portion and described second
The effect in air cushion portion is bonded detection original sheet glass with the surface of the interior concave space and the outer convex space, guarantees detection
Accuracy；First buffer part is set to the indent spatial edge, and second buffer part is set to the outer convex space
Edge guarantees that detection original sheet glass will not generate damage due to colliding with the inner fovea part and the male part；First sense
Portion is answered to be arranged on the indent spatial surface, second induction part is arranged on the evagination spatial surface, and described first
It is pressure value that original sheet glass is contacted with each surface that induction part and second induction part, which are used to measure,.
When detecting to original sheet glass, the original sheet glass is placed on the lower unit 32, passes through the inspection
Survey uplifting device make the original sheet glass be between the inner fovea part and the male part, and the original sheet glass upper surface with
The indent spatial surface maintains a certain distance；It is acted on by second air cushion portion's air blowing, makes to lift on the original sheet glass,
It is in close contact with the interior concave space, the pressure value of each contact position is measured by first induction part；Close described second
The original sheet glass is fallen to the male part after rise in air cushion portion, is acted on by first air cushion portion's air blowing, makes the glass
Former piece and the outer convex space are in close contact, and the pressure value of each contact position are measured by second induction part, by the pressure
Force value is transmitted to the detection processing unit 33, is handled by the detection processing unit 33 and judges the smooth of the original sheet glass
Degree and bending compatible degree.
Example IV
The structure chart of the glass cleaning plant is as shown in Figure 4 comprising support unit 41, mobile unit 42, cleaning are single
Member 43, cleaning processing unit 44.
The support unit 41 fixes on the ground, and the support unit 41 is used to support the original sheet glass.The branch
Supportting unit 41 includes cleaning bracket, cleaning desktop and the fixed device of cleaning.The mobile unit 42 is former for moving the glass
Piece, the mobile unit 42 include cleaning conveyer belt, cleaning transmission device, cleaning uplifting device.
The cleaning bracket is used to support the cleaning desktop, generally constitutes skeleton by steel column, section steel beam etc., make institute
It states cleaning bracket integrally to consolidate, then whole face envelope is made into cabinet type support, the cleaning bracket beauty with steel plate on the outside of the skeleton
It sees, and plays the role of the protection cleaning internal stent equipment.The cleaning desktop is made of laminate, in the cleaning table
There are several cleaning conveyer belt longitudinal arrangements on face both sides, from the head end of the cleaning desktop to end, the cleaning desktop
There is felt on upper berth, and unbalance stress causes the original sheet glass damaged when preventing the original sheet glass and the cleaning desktop from contacting.
The cleaning conveyer belt upper surface is usually slightly below the cleaning desktop, is lifted when conveying the original sheet glass by the cleaning
Device lifts the cleaning conveyer belt, and the cleaning conveyer belt upper surface is made to be slightly above the cleaning desktop, and the cleaning passes
Dynamic device and the cleaning uplifting device are all set under the cleaning desktop.
The fixed device of the cleaning is arranged on the cleaning desktop, and the fixed device of the cleaning is used for the glass is former
Piece is fixed on the cleaning desktop, and the cleaning unit 43 is described clear during clearing up the original sheet glass
Reason unit 43 and the original sheet glass generate certain frictional force and act on, former by the fixed glass of the fixed device of the cleaning
Piece avoids the relative movement of the original sheet glass caused by acting on because of frictional force and the cleaning desktop.
The cleaning unit 43 includes going to electrostatic equipment, heating device, adsorbent equipment, cleaning device, mobile mechanism.It is described
Go electrostatic equipment and the heating device to be arranged on the cleaning desktop, convenient for being contacted with the original sheet glass, it is described go it is quiet
Electric installation removes the original sheet glass surface electrostatic；The heating device heats the original sheet glass, is convenient for the glass
The moisture of glass original on piece evaporates.The mobile mechanism 33 is fixed on the cleaning desktop two sides, the mobile mechanism and the suction
Adsorption device is connected with the cleaning device, and controls the adsorbent equipment and cleaning device movement.
The adsorbent equipment includes adsorption section and electrostatic generator, and the electrostatic generator makes the adsorption section be attached to electrostatic
Sundries on the original sheet glass is adsorbed, to prevent the adsorption section from contacting with the original sheet glass, leads to the original sheet glass weight
It is newly attached to electrostatic, the adsorption section need to keep certain distance with the original sheet glass surface.The original sheet glass is producing or is adding
A large amount of electrostatic can be attached on surface during work, due to the adsorption effect of electrostatic, the original sheet glass can adsorb dust etc.
Pollutant goes electrostatic equipment to remove the original sheet glass surface electrostatic, reduces the original sheet glass and partial contamination by described
Adsorption capacity between object, the cleaning convenient for the cleaning unit to pollutant.
Pollutants, the cleaning devices such as the grease that the cleaning device is used to clean on the original sheet glass include several
Idler wheel, cleaning case and water system, the idler wheel both ends are movably connected in the cleaning case, the water system and the rolling
Wheel connection.All kinds of washing waters with certain hydraulic pressure are provided for the idler wheel by the water system, realize the pair of rollers
The flushing of the original sheet glass wipes, and removes the pollutants such as the grease on the original sheet glass, the washing water includes tap water
The soft water that recirculated water, 35~40 DEG C of hot water and rinsing fresh tap water or water quality are 4DH, the idler wheel include the first rolling
Wheel, the second idler wheel, third idler wheel, first idler wheel are passed through tap water recirculated water, and second idler wheel is passed through 35~40 DEG C
Hot water, the soft water that the third idler wheel is passed through rinsing fresh tap water or water quality is 4DH.The cleaning case includes cabinet and wiping
Part is wiped, the idler wheel both ends are movably connected in the cabinet, and the polishing piece is movably connected on the outside of the cabinet, the case
For body for preventing the washing water from splashing, the polishing piece carries out wiping operation to the original sheet glass surface, removes the glass
The large quantity of moisture that glass original piece is generated because rinsing wiping.
Embodiment five
The structure chart of the glass grabbing device is as shown in Figure 5 comprising picking unit 51, mobile unit 52, at crawl
Manage unit 53, image capture unit 54.
The mobile unit 52 fixes on the ground, and the picking unit 51 is fixedly connected with the mobile unit 52, institute
It states picking unit 51 and is used to adjust the spatial position of the picking unit 51 for grabbing glass, the mobile unit 52；It is described
Image capture unit 54 is arranged in the picking unit 51, position etc. of the described image capture unit 54 to the original sheet glass
Data are collected, and are transmitted to the crawl processing unit 53 by data；The crawl processing unit 53 and the crawl
54 data connection of unit 51 and described image capture unit, the crawl processing unit 53 is by described image capture unit 54
The data of collection are handled, and assign instruction, 52 He of mobile unit to the mobile unit 52 and the picking unit 51
The picking unit 51 carries out grasping manipulation to the original sheet glass according to instruction.
The mobile unit 52 includes fixed frame, the first rotating part, the second rotating part, third rotating part, the fixed frame
It fixes on the ground, first rotating part is flexibly connected with the fixed frame, and first rotating part can be revolved around vertical direction
Turn, second rotating part is flexibly connected with first rotating part, and second rotating part is swung up and down, the third rotation
Portion is arranged in second rotating part one end, and the picking unit 51 is fixed on the third rotating part, the picking unit
51 are rotated by the third rotating part relative to second rotating part, and first rotating part, second rotation are passed through
Portion, the third rotating part collective effect, the picking unit 51 can move freely in certain space, it is convenient described in grab
It takes unit 51 to grab the original sheet glass, and the original sheet glass is carried out to move freely turn-over.It is first rotating part, described
Second rotating part, the third rotating part and 53 data connection of crawl processing unit, the crawl processing unit 53 control
First rotating part, described the are realized in the activity of first rotating part, second rotating part, the third rotating part
Two rotating parts, the third rotating part co-operating, are completed at the same time respective movement.
The picking unit 51 includes control block, handgrip, control-rod, and the handgrip is symmetricly set on the control block two
Side, the control block are connected by the control-rod with the handgrip, and the control block described in control-rod control by grabbing
Hand moves horizontally or rotary motion, and the control block is fixed on the third rotating part.The handgrip includes telescopic rod and suction
Disk component, the Suction cup assembly are connected by the telescopic rod, and the telescopic rod controls to adjust between the adjacent Suction cup assembly
Distance.Distance between the adjacent Suction cup assembly is adjusted by the telescopic rod, and is moved horizontally by the control-rod
The handgrip adjusts the distance between described handgrip, and the picking unit 51 is made to adapt to grab different size of original sheet glass；It is logical
Cross move horizontally or rotary motion described in handgrip, keep 51 grasp mode of picking unit different.
When due to using sucker to carry out absorption crawl to glass, the sucker is needed vertically to adsorb simultaneously relative to the glass
And the adsorption capacity direction of the sucker just can guarantee that the sucker preferably adsorbs the glass by the center of gravity of the glass
Effect；Otherwise, it will lead to the sucker and the glass gluing be not close, weaken adsorption effect, or even the glass can occur
The phenomenon that glass is detached from from the sucker.And the picking unit 51 not only can be by the Suction cup assembly to the original sheet glass
Independent surface adsorbed, the original sheet glass is horizontally moved, while can also will be on an independent handgrip
The Suction cup assembly absorption crawl is carried out to the original sheet glass after, pass through the control picking unit 51 and described mobile single
Member 52 makes on another described handgrip of the picking unit 51 in the case where so that the original sheet glass is kept horizontality
The Suction cup assembly adsorbs another surface of the original sheet glass, forms the clamping to the original sheet glass and operates, and passes through
The third rotating part carries out turn-over operation to the original sheet glass.
Described image capture unit 54 includes image capture apparatus, and described image acquisition equipment is set to the picking unit
On 51, described image acquisition equipment carries out data collection to the original sheet glass, and the data are generally under the original sheet glass
The mesh pattern for the same big small grid being arranged；Described image data are transmitted at the crawl by described image capture unit 54
Unit 53 is managed, the glass is calculated by formula by the processing to described image data in the crawl processing unit 53
The bending angle and length and width size of former piece assign finger to the mobile unit 52 and the picking unit 51 according to calculated result
Order, the mobile unit 52 and the picking unit 51 carry out grasping manipulation to the original sheet glass according to instruction.
Embodiment six
The present invention relates to a kind of processing methods using the glass processing detection system, and step is specifically:
Glass is moved to the glass cutting device, the glass cutting device cutting by S1, the glass mobile device
Processing is standard-sized original sheet glass；
The original sheet glass is moved to the glass cleaning plant, the glass cleaning by S2, the glass mobile device
Device clears up the original sheet glass；
The original sheet glass is moved to the glass processing device, the glass processing by S3, the glass mobile device
Device processes the original sheet glass；
The original sheet glass after processing is placed on the glass detection device by S4, the glass grabbing device；
S5, the flatness of the original sheet glass after the glass detection device detection processing, and judge the original sheet glass
Qualification.
The step S3 is specifically, user inputs shape data after glass bending in the forming processes unit, institute
Forming processes unit is stated by the processing to the data, adjusts the lower part forming unit；Pass through the glass grabbing device
Original sheet glass is placed on the lower part forming unit, the lower part forming unit and the top forming unit are described in
The instruction of forming processes unit, processes the glass original part.
It is caused to prevent glass during heating due to uneven heating when being heated to the original sheet glass
Glass surface heating is faster than internal, produces the temperature difference at glass surface and middle part, the thermal stress generated by temperature gradient, is table
There is a compression in face, and inside is there are tensile stress, and hotter glass surface has an inflationary spiral, and to resist this swollen for inside glass
It is swollen, cause glass to burst since heating occurs to early.So when being heated to the original sheet glass, to guarantee the glass
Former piece reaches softening temperature, completes to operate the hot bending of original sheet glass, needs to control heating temperature.
One-shot measurement is carried out to the original sheet glass surface temperature every the period, is divided into generally 1~3S between this time,
Guaranteeing the original sheet glass, situation is real-time it is found that being adjusted by the measurement to the original sheet glass surface temperature in process
Heating temperature keeps the original sheet glass processing controllable.
In heating process i-th measurement after the heating temperature T calculation formula used be
Wherein TB0For the temperature of original sheet glass described under initial state, TBiThe temperature of original sheet glass when being measured for i-th
Degree, used heating time, t when being measured when t is since heating to i-thΔFor the adjacent interval time measured twice, β
For hot merit rate coefficient, D is the thickness of the original sheet glass, TBFor the softening temperature of glass, final TBiTemperature to be achieved is
The softening temperature T of glassBWhen, make Glass Transition, the softening temperature of general silicate transparent glass is 550~750 DEG C, but is considered
To the uniformity and stability of thermal losses and heating temperature, the heating temperature being typically designed is 90~130 DEG C higher than glass temperature,
Therefore thermal power factor beta generally takes 1.2.
For the thickness D of glass, to make to be heated evenly compared with heavy sheet glass, keep glass surface and the internal temperature temperature difference smaller, then
Need to reduce heating temperature, opposite causes total heating time to lengthen, and causes thickness D and heating temperature T in inverse ratio；When glass thickness
When degree is less than 4mm, Yao Tigao furnace temperature keeps the hot bending tempering effect of glass more preferable, and heating temperature required for thinner glass is just
It is higher.
Guarantee the control to glass heating temperature by the calculating of formula, avoids glass because of uneven heating and heating temperature difference mistake
Lead to the breakage of glass greatly, while realizing that the heating of stablizing of glass carries out the processing of hot bending tempering to glass, guarantees glass processing
Working efficiency.
The step S4 is specifically, carry out data reading to the original sheet glass that will be grabbed by described image capture unit
It takes, and passes data to the crawl processing unit；By the calculating of the crawl processing unit, the mobile unit is controlled
The original sheet glass is grabbed with the picking unit；It is moved, the original sheet glass is placed in described by the mobile unit
Between lower unit and the upper unit.
The specific glass grabbing device crawl process is that the picking unit is moved to the surface of the original sheet glass
Position, the position are a fixed position, are set by grabbing processing unit, generally the fortune for the original sheet glass of being grabbed
The mesh pattern of same size square net is arranged in the transport or support platform in defeated or support platform center,
Sizing grid generally takes 5mmx5mm, and described image acquisition equipment collects the mesh pattern image data, the data are transmitted
To the crawl processing unit, grabs the processing unit and the capture data are handled, specifically extract the glass
Former piece length and width dimensions and the mesh pattern pass through the pattern dimension after original sheet glass distortion；With certain bending angle
The original sheet glass for the ease of place generally be placed in transport or support platform in raised type, when described image capture fill
It sets to when mesh pattern carries out data acquisition below the original sheet glass, the mesh pattern is abnormal by the original sheet glass optics
The influence of change, square net a pair of parallel edges can distort in raised type, distance between the parallel edges being distorted
Greater than the parallel edges actual range, the dimension data of the square-shaped frame formed to N*N grid, the specifically described pros are extracted
After the distortion of shape frame, on perpendicular to practical parallel frame edge direction, maximum distance between the parallel frame side of distortion, by right
Extract the bending angle that the original sheet glass is calculated of data.
Wherein the bending angle calculation formula of the original sheet glass is
n1For the aerial refractive index of light, n2For the refractive index of light in glass, S is the thickness of the original sheet glass, a
For the side length of grid in the mesh pattern, it is abnormal that L is that described image acquisition equipment captures the square-shaped frame that N*N grid forms
The maximum range value on parallel frame side after change, N are constant, and preferably value is 5 or 10；B is described image acquisition equipment and the net
The distance of shape pattern, c are described image acquisition equipment at a distance from the surface of described original sheet glass the top.
Take the maximum range value L of corresponding sides in N*N grid smaller after distortion, when being more intended to the value of Na, the glass
The bending angle of glass original piece is bigger, illustrates that the original sheet glass closer to straightened condition, is caught by described image acquisition equipment
The distortion patterns data caught, by the formula manipulation of the crawl processing unit, fast and convenient calculates the original sheet glass
Bending angle, the picking unit operated by calculated angle, changes the handgrip angle, convenient for that will have bending
The original sheet glass crawl of angle is got up.
The step S5 specifically: the lower unit effect, the upper unit detection data, and send data to
The detection processing unit；The upper unit effect, the lower unit detection data, and send data to the detection
Processing unit；The detection processing unit calculates the flatness of the original sheet glass by the processing to data.
The specific steps of data processing are as follows: surveyed from first pressure in the upper unit or the lower unit upper left corner
Amount point starts, and the detection processing unit takes a square shaped cells window, and the cell window length and width dimensions are 4a*4a, and a is
The distance between adjacent pressure measurement point, a preferred distance value are 5mm, the pressure detected to pressure measurement point in the cell window
Power measured value is handled, and calculates the pressure mean value of pressure measuring value in the cell window, and by the cell window with 2a
Stepping from left to right, slide from top to bottom, count the pressure mean value in the cell window each time, until pressed all
Power measurement point statistics is completed.After the completion of the detection processing unit is to the statistics of pressure mean value in the cell window, pass through public affairs
Formula calculates the flatness of original sheet glass, and flatness indicates the size matching of the original sheet glass surfacing degree and bend glass
Degree.
The flatness formula are as follows:
Wherein, a is the distance between adjacent pressure measurement point, and N is the survey of the upper unit pressure described in same original sheet glass
The quantity of point is measured, n is the quantity of upper unit cell window pressure mean value described in same original sheet glass, F1IFor the upper unit
The pressure measuring value of i-th pressure measurement point, F1iFor i-th of pressure mean value of the upper unit, M is to same original sheet glass institute
The quantity of lower unit pressure measurement point is stated, m is the quantity of lower unit cell window pressure mean value described in same original sheet glass,
F2IFor the pressure measuring value of the lower unit i-th pressure measurement point, F2iFor i-th of pressure mean value of the lower unit,
For the average value of all pressure measuring values of the upper unit,For the average value of all pressure measuring values of the lower unit.
By being rounded downwards, the pressure value for not meeting reserve is converted to 0, the pressure value for meeting reserve is protected
Stay, by formula be converted to remove the original sheet glass not in contact with or the smaller position of contact surface pressure value, calculate the glass
Glass original piece completely attaches to the reference pressure value of measurement point when detecting, flat with all measurements using the reference pressure value as benchmark
Mean value compares, and judges the smooth degree on the original sheet glass surface；It is closer with each measurement point measured value of the original sheet glass
With the reference pressure value, the flatness C numerical value is bigger, indicates that the original sheet glass smooth degree is better, the glass
Glass original chip size is just more matched with the standard size of bend glass, when the flatness C is negative value, table on the original sheet glass
There are evenness defects in face, and when the flatness C is positive value, evenness defects occurs in the original sheet glass lower surface.
The pressure measuring value of the upper unit and the lower unit carries out calculating flatness C by formula, will be described
The upper and lower surfaces flat conditions of original sheet glass are detected, it is ensured that the accuracy of the detection device, in the glass
There is gap, concave-convex type face or size and when standard size is not inconsistent in former piece, due to the pressure detecting of the detection device, detection pressure
Power will appear deviation, or even will appear the case where some pressure values are 0, be calculated by the formula institute's detection data,
Judge the smooth degree and size matching degree of the original sheet glass；By to the flatness C positive and negative values, it may be determined that the glass
The surface that former piece goes wrong can effectively detect and find the defect of the original sheet glass, be conducive to glass processing system pair
The problematic original sheet glass carries out post-processing, avoids unnecessary material loss.
The foregoing is merely presently preferred embodiments of the present invention, is merely illustrative for the purpose of the present invention, and not restrictive
's.Those skilled in the art understand that in the spirit and scope defined by the claims in the present invention many changes can be carried out to it,
It modifies or even equivalent, but falls in protection scope of the present invention.
Claims (5)
1. a kind of glass detection method, which is characterized in that comprising steps of
Glass is moved to glass cutting device by S1, glass mobile device, and the glass cutting device cutting process is gauge
Very little original sheet glass, the glass cutting device include glass processing alignment device, and the glass processing alignment device includes adjusting
Save unit, registration process unit；The adjusting unit is used to carry out position detection and adjusting to the original sheet glass；The alignment
Processing unit is connect with the adjusting cell data, and the registration process unit is for controlling the adjusting unit；The adjusting
Unit includes regulating device, and the regulating device detects and adjust the original sheet glass position；
The original sheet glass is moved to glass cleaning plant, the glass cleaning plant cleaning by S2, the glass mobile device
The original sheet glass, the glass cleaning plant include support unit, cleaning unit and cleaning processing unit, the support unit
It is used to support original sheet glass, the cleaning unit is arranged on the support unit, and the cleaning unit is used for the glass
Former piece is cleared up, and the cleaning processing unit is connect with the cleaning cell data, and the cleaning processing unit is for controlling
The cleaning work of the cleaning unit, the cleaning plant further includes cleaning device, and the cleaning device is realized to described simultaneously
The flushing of original sheet glass and wiping effect；
The original sheet glass is moved on the glass detection device by S3, the glass mobile device, the glass detection dress
The flatness for detecting the original sheet glass is set, the glass cutting device, the glass cleaning plant, glass detection device pass through
Glass mobile device connection, the glass detection device include upper unit, lower unit, detection processing unit, described
Original sheet glass is placed between the upper unit and the lower unit；The detection processing unit is by handling the top
The detection data of unit and the lower unit carries out flatness detection to the original sheet glass.
2. glass detection method as described in claim 1, which is characterized in that the step S3 specifically: the lower unit
Effect, the upper unit detection data, and send data to the detection processing unit；The upper unit effect, institute
Lower unit detection data is stated, and sends data to the detection processing unit；The detection processing unit passes through to data
Processing, calculate the flatness of the original sheet glass.
3. glass detection method as claimed in claim 2, which is characterized in that the specific processing step of detection processing unit
Take a square shaped cells window for, the detection processing unit, the cell window having a size of 4a*4a, the detection processing
Unit counts the pressure mean value of pressure measuring value in the cell window, and by the cell window with the stepping pair of 2a
The upper unit and the lower unit pressure measuring value are handled, until all pressure measurement Data-Statistics are completed；Institute
State the calculation formula of the flatness of original sheet glass are as follows:
Wherein, a is the distance between adjacent pressure measurement point, and N is the upper unit pressure measurement point described in same original sheet glass
Quantity, n be same original sheet glass described in upper unit cell window pressure mean value quantity, F1IFor the upper unit I
The pressure measuring value of a pressure measurement point, F1iFor i-th of pressure mean value of the upper unit, M is described in same original sheet glass
The quantity of lower unit pressure measurement point, m are the quantity of lower unit cell window pressure mean value described in same original sheet glass, F2I
For the pressure measuring value of the lower unit i-th pressure measurement point, F2iFor i-th of pressure mean value of the lower unit,For
The average value of all pressure measuring values of upper unit,For the average value of all pressure measuring values of the lower unit.
4. glass detection method as described in claim 1, which is characterized in that the step S1 is specifically, establish coordinate system
XYZ, glass processing alignment device center are origin O, the mobile side that the original sheet glass passes through the glass mobile device
To for Y-axis, the vertical direction by origin O is Z axis, is X-axis perpendicular to Y-axis and Z-direction, passes through the glass mobile device
Just positioning is carried out to the original sheet glass to place, and position measurement is carried out to the original sheet glass by the adjusting unit；Pass through
The adjusting unit collects data, and the data are transmitted to the registration process unit；Pass through the registration process unit
The data are handled, calculate what the original sheet glass needed to be rotated in the mobile displacement W of X-axis and about the z axis
Angle, θ；The registration process unit transmits commands to the adjusting unit, the adjusting by the processing to calculated result
The original sheet glass position is adjusted in unit.
5. glass detection method as described in claim 1, which is characterized in that the step S2 is specifically, pass through the cleaning
Processing unit controls the cleaning unit and carries out clearly to the original sheet glass to the acquisition process of the original sheet glass surface shape
Reason operation.
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| CN115321804A (en) * | 2022-08-16 | 2022-11-11 | 彩虹（合肥）液晶玻璃有限公司 | Glass substrate cutting arrangement analytical equipment |
| CN115350972A (en) * | 2022-08-19 | 2022-11-18 | 合肥工业大学 | Automatic cleaning machine for fire mask |
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Effective date of registration: 20210521 Address after: 422001 plot F-22, Shaoyang Economic Development Zone, Shuangqing District, Shaoyang City, Hunan Province Patentee after: Hunan Shaohong special glass Co.,Ltd. Address before: 230088 room 508, building F1, phase II, innovation industrial park, 2800 innovation Avenue, high tech Zone, Hefei City, Anhui Province Patentee before: ANHUI YUNRONG INFORMATION TECHNOLOGY Co.,Ltd. |