CN107214760B - A kind of cut-parts single layer separator and method - Google Patents
A kind of cut-parts single layer separator and method Download PDFInfo
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- CN107214760B CN107214760B CN201710486593.0A CN201710486593A CN107214760B CN 107214760 B CN107214760 B CN 107214760B CN 201710486593 A CN201710486593 A CN 201710486593A CN 107214760 B CN107214760 B CN 107214760B
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- cut
- parts
- power source
- transmission board
- single layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0675—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form specially adapted for piles of sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/007—Control means comprising cameras, vision or image processing systems
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- Sheets, Magazines, And Separation Thereof (AREA)
Abstract
The present invention provides a kind of cut-parts single layer separator and method, and cut-parts single layer separator includes mobile the first power source, clamping cloth pressing plate and the second power source of driving clamping cloth pressing plate movement of rack, platen, cut-parts separating mechanism, the transmission board being mounted on being reciprocally moveable on platen, driving transmission board；Cut-parts separating mechanism is exported with cut-parts, is formed with cut-parts holding chamber between clamping cloth pressing plate and transmission board, cut-parts holding chamber face cut-parts outlet and with cut-parts outlet, offer blanking port on platen；Thickness detecting sensor, the thickness H1 for detecting cut-parts clamped in cut-parts holding chamber are installed in transmission board or clamping cloth pressing plate, with this come to judge in cut-parts holding chamber clamped cut-parts be single layer cut-parts or multilayer cut-parts, when being judged as multilayer cut-parts, remove multilayer cut-parts from blanking port, strict guarantee is single layer cut-parts by the cut-parts in clamping cloth pressing plate and transmission board clamp and are transferred to after cut-parts separation process next process.
Description
Technical field
The present invention relates to garment production automatic field, more particularly to a kind of cut-parts single layer separator and comprising
There is the cut-parts single layer separation method of cut-parts single layer separator.
Background technique
It obtains cut-parts currently, garment production process generally comprises after cutting raw material using cutting, carry out a pile cut-parts
The cut-parts separator successively separated and the apparatus for sewing that cut-parts are sewed.In order to improve cut-parts single layer separation can
By property, also occur some separators on the market.Such as: application No. is 201510072266.1 Chinese invention patent applications
Specification discloses a kind of separation of sewing machine automatic distributing single layer and takes method and mechanism: sticky cloth wheel with cloth device for taking together
It pushes, sticky cloth wheel contacts cloth first, and when pressure reaches pressure sensor setting value, cloth device for taking stops pushing, together
When sticky cloth wheel it is Nian Jie with cloth, adhere to cloth device for taking after cloth and rise appropriate height, while sticky cloth wheel is also swung upwards into
When parallel with action component of taking, cloth single layer separates end of taking, and sticky cloth wheel continues to climb away second point of cloth preparation
Layer work；Sticky cloth wheel will roll a few degrees by viscous wheel stepper motor driving and keep new bonding plane after every secondary clearing,
When sticky cloth wheel is through one circle of sensor module detection rotation, oscillating motor drives sticky cloth wheel Integral swinging, into sticky cloth wheel washer
Middle cleaning drives reversed Integral swinging by oscillating motor again after the completion of cleaning, then swings in place through sensor module detection, enters
To stratified operation state.For another example: application No. is 201410499911.3 Chinese invention patent specifications to disclose a kind of cloth
Material separating device is installed at least two adsorption supports, institute including the connecting rod being fixedly connected with manipulator in the connecting rod
Stating one end that adsorption support is connect with the connecting rod is connecting pin, and the other end of the adsorption support is absorption end, the suction
Attached end has the adsorption plane opposite and parallel with plane where cloth, is laid with absorbing unit, the absorption on the adsorption plane
Unit is made of bionic gecko foot material.
Although the above-mentioned prior art can be realized the single layer separation of cut-parts, it cannot not can guarantee in cut-parts yet
100% single layer Success rate of virus isolation in separation process, so as to cause the sanction in the next process entered after cut-parts separation process
Piece is very likely multilayer cut-parts.
Summary of the invention
In view of the foregoing deficiencies of prior art, the purpose of the present invention is to provide a kind of cut-parts single layer separator,
It can the cut-parts that enter in the next process after cut-parts separation process of strict guarantee be single layer cut-parts.
To achieve the above object, the present invention provides a kind of cut-parts single layer separator, including rack, is installed in frame upper end
Platen, cut-parts separating mechanism on the rack is fixedly mounted, the transmission board being mounted on being reciprocally moveable on platen, driving pass
The first mobile power source of input board, clamping cloth pressing plate, the second power source of driving clamping cloth pressing plate movement and Thickness sensitivity sensing
Device；The cut-parts separating mechanism is exported with cut-parts, is formed with cut-parts holding chamber between the clamping cloth pressing plate and transmission board, the sanction
Piece holding chamber face cut-parts outlet and with cut-parts outlet；The thickness detecting sensor is for detecting in cut-parts holding chamber
The thickness H1 of clamped cut-parts；Blanking port up and down is offered on the platen, which is located at the shifting of transmission board
Lower side on dynamic rail mark and positioned at cut-parts holding chamber.
It further, further include cut-parts detection sensor, which is for detecting in cut-parts holding chamber
It is no to be clamped with cut-parts.
Further, the clamping cloth pressing plate is located at the upper side of transmission board；Peace is fixed on the lower end surface of the transmission board
Mounted box, the thickness detecting sensor and cut-parts detection sensor are all mounted in mounting box；It is offered in the transmission board
The through-hole of lower perforation, the thickness detecting sensor and cut-parts detection sensor pass through through-hole face cut-parts holding chamber.
Preferably, the thickness detecting sensor is a Hall sensor, is fixed on the lower end surface of the clamping cloth pressing plate
The permanent magnet incuded by Hall sensor；The cut-parts detection sensor is an infrared sensor.
Further, it is equipped in the rack and returns to zero sensor and blanking sensor, the sensor that returns to zero is for fixed
Position transmission board is moved to initial position, and the blanking sensor is moved at blanking port for localized delivery plate.
Preferably, the lower end of the transmission board is equipped with rotatable support wheel, and the support wheel is in contact with platen.
Further, first power source is connected by transmission mechanism with transmission board；The transmission mechanism includes can
The driving pulley and driven pulley that are rotatably mounted in rack, the synchronous belt covered on driving pulley and driven pulley, edge pass
The moving direction extension of input board and the up and down through slot of platen and the driver plate being movably threaded through in through slot, it is described
Driving pulley is rotated by the first power source drive, and the driver plate is mutually fixed with synchronous belt and transmission board respectively.
Preferably, the transmission mechanism further includes the tooth plate fixing piece mutually fixed with driver plate and mutually consolidates with driver plate
Fixed driving toothed plate, the tooth plate fixing piece and driving toothed plate are located at the two sides up and down of synchronous belt, and tooth plate fixing piece and
Driving toothed plate is mutually fixed, by synchronous belt fixed clamp between tooth plate fixing piece and driving toothed plate, the driving toothed plate is towards same
The surface for walking band is equipped with serrated face.
Preferably, it is fixed with the guide rail of the moving direction extension along transmission board in the rack, is fixed on the driver plate
There is sliding block, the guide chute for extending and matching with guide rail along the moving direction of transmission board is offered in the sliding block.
Further, the cut-parts separating mechanism includes lifter plate moving up and down, is fixed on lifter plate and sets cloth
Box and rotatable friction cylinder, it is described set be equipped in cloth box it is opening up, set cloth chamber, the friction for place cut-parts
Cylinder is located at the surface side for setting cloth chamber, and the cut-parts outlet is formed between friction cylinder and cut-parts.
Preferably, the cut-parts separating mechanism further include the support frame for being fixed on rack, be fixed on support frame upper mounting seat,
The third power source being fixed in mounting base and the cylinder base rotated by third power source drive, the friction cylinder are covered in cylinder base
Periphery is simultaneously mutually fixed with cylinder base.
Preferably, second power source is the cylinder being fixed on transmission board lower end surface, the piston rod of the cylinder to
On mutually fixed after transmission board with clamping cloth pressing plate.
The present invention also provides a kind of cut-parts single layer separation methods, including control system and cut-parts single layer as described above separation
Device, first power source, the second power source and thickness detecting sensor are all connected to the control system, the control system
In prestore cut-parts thickness comparison value H2；The cut-parts single layer separation method the following steps are included:
A, control system controls the movement of the first power source, and the first power source drive transmission board is moved to cut-parts separating mechanism
Place, cut-parts separating mechanism will be transferred in cut-parts holding chamber from the cut-parts that cut-parts exit is isolated；
B, control system controls the movement of the second power source, the second power source drive clamping cloth pressing plate movement, by cut-parts fixing clamp
It holds in cut-parts holding chamber；
C, the thickness H1 of cut-parts clamped in thickness detecting sensor detection cut-parts holding chamber；
As H1 ﹤ H2, control system judges for single layer cut-parts and control the first power source movement in cut-parts holding chamber, the
One power source drive transmission board is moved to the end of the motion track of transmission board；Control system controls the movement of the second power source, the
Cut-parts are unclamped in the movement of two power source drive clamping cloth pressing plates, and cut-parts slide from cut-parts holding chamber；
As H1≤H2, control system judges for multilayer cut-parts and control the first power source movement in cut-parts holding chamber, the
One power source drive transmission board is moved at blanking port；Control system controls the movement of the second power source, the second power source drive folder
Cut-parts are unclamped in the movement of cloth pressing plate, and cut-parts slide from cut-parts holding chamber and remove from blanking port.
Further, the cut-parts thickness comparison value H2 is the thickness value of two layers of cut-parts.
As described above, cut-parts single layer separator of the present invention and method, have the advantages that
The application detects the thickness H1 of cut-parts clamped in cut-parts holding chamber by thickness detecting sensor to judge to cut out
Clamped cut-parts are single layer cut-parts or multilayer cut-parts in piece holding chamber, and when being judged as multilayer cut-parts, then transmission board drives
The cut-parts being clamped in holding chamber are moved at the blanking port on platen and unclamp multilayer cut-parts, make multilayer cut-parts from blanking port
Place removes, and then strict guarantee is by clamping cloth pressing plate and transmission board clamp and are transferred to after cut-parts separation process next process
Cut-parts be single layer cut-parts, greatly improve the reliability of cut-parts single layer isolation technics.
Detailed description of the invention
Fig. 1, Fig. 2 are the structural schematic diagram of cut-parts single layer separator in the application.
Fig. 3 and Fig. 4 is the structural schematic diagram of transmission board in the application, clamping cloth pressing plate and mounting box.
Fig. 5 is the structural schematic diagram of mounting box in Fig. 3.
Fig. 6 is the structural schematic diagram of transmission mechanism in the application.
Fig. 7 is the connection schematic diagram of synchronous belt and driving toothed plate in Fig. 6.
Fig. 8 is the connection schematic diagram of friction cylinder and third power source in the application.
Component label instructions
1 rack
2 platens
21 blanking ports
22 through slots
3 cut-parts separating mechanisms
31 cut-parts outlet
32 lifter plates
33 set cloth box
34 friction cylinders
35 third power sources
36 cylinder bases
37 support frames
38 mounting bases
4 transmission boards
41 through-holes
5 first power sources
6 clamping cloth pressing plates
7 second power sources
8 cut-parts holding chambers
9 thickness detecting sensors
10 cut-parts detection sensors
11 mounting boxs
12 return to zero sensor
13 blanking sensors
14 support wheels
15 transmission mechanisms
151 driving pulleys
152 driven pulleys
153 synchronous belts
154 driver plates
155 tooth plate fixing pieces
156 driving toothed plates
1561 serrated faces
157 cushion blocks
158 guide rails
159 sliding blocks
Specific embodiment
Embodiments of the present invention are illustrated by particular specific embodiment below, those skilled in the art can be by this explanation
Content disclosed by book is understood other advantages and efficacy of the present invention easily.
It should be clear that structure, ratio, size etc. that this specification attached drawing is drawn, only to cooperate specification revealed interior
Hold, so that those skilled in the art understands and reads, is not intended to limit the invention enforceable qualifications, therefore does not have skill
Essential meaning in art, the modification of any structure, the change of proportionate relationship or the adjustment of size can be produced not influencing the present invention
Under raw effect and the purpose that can reach, should all still it fall in the range of disclosed technology contents can cover.Together
When, cited such as "upper" in this specification, "lower", "left", "right", " centre " and " one " term, be merely convenient to chat
It states clearly, rather than to limit the scope of the invention, relativeness is altered or modified, and is changing technology without essence
It inside holds, when being also considered as the enforceable scope of the present invention.
As shown in Figures 1 to 5, the application provides a kind of cut-parts single layer separator, including rack 1, is installed in rack 1
The platen 2 at end, the cut-parts separating mechanism 3 being fixedly mounted in rack 1, the transmission board being mounted on being reciprocally moveable on platen 2
4, be mounted in rack 1 and drive transmission board 4 mobile the first power source 5, positioned at 4 surface side of transmission board or underface side
Clamping cloth pressing plate 6 and the second power source 7 for being mounted in transmission board 4 and driving the movement of clamping cloth pressing plate 6.For ease of description, will pass
The moving direction of input board 4 is defined as left and right directions, and the left end of 4 motion track of transmission board is close to cut-parts separating mechanism 3, therefore cuts out
Piece separating mechanism 3 is located at the left end side of rack 1.The cut-parts separating mechanism 3 has cut-parts outlet 31,6 He of clamping cloth pressing plate
Cut-parts holding chamber 8 is formed between transmission board 4, the 8 face cut-parts of cut-parts holding chamber outlet 31 is simultaneously connected to cut-parts outlet 31,
And cut-parts holding chamber 8 is located at the right side of cut-parts outlet 31.Thickness sensitivity biography is installed in the transmission board 4 or clamping cloth pressing plate 6
Sensor 9, the thickness detecting sensor 9 are used to detect the thickness H1 of cut-parts clamped in cut-parts holding chamber 8.On the platen 2
Blanking port 21 up and down is offered, which is located on the motion track of transmission board 4 and is located at cut-parts holding chamber 8
Lower side.
The application also provides a kind of cut-parts single layer separation method, including control system and cut-parts single layer as described above separation
Device, first power source 5, the second power source 7 and thickness detecting sensor 9 are all connected to the control system, the control
Cut-parts thickness comparison value H2 is prestored in system；Preferably, the cut-parts thickness comparison value H2 is the thickness value of two layers of cut-parts.Institute
State cut-parts single layer separation method the following steps are included:
Step A, a pile cut-parts are carried out single layer separation by cut-parts separating mechanism 3, and the cut-parts isolated are exported from cut-parts
Move right submitting at 31；Control system controls the movement of the first power source 5, and the first power source 5 driving transmission board 4 is moved to the left sanction
At piece separating mechanism 3, the also as starting point of 4 motion track left end of the initial position of transmission board 4 and transmission board；Cut-parts seperator
The cut-parts separated out from 31 punishment of cut-parts outlet are transferred to the right in cut-parts holding chamber 8 by structure 3.
Step B, control system controls the movement of the second power source 7, and the second power source 7 driving clamping cloth pressing plate 6 moves down pre-
If stroke, thus by cut-parts fixed clamp in cut-parts holding chamber 8.
Step C, thickness detecting sensor 9 detects the thickness H1 of cut-parts clamped in cut-parts holding chamber 8, and cut-parts are pressed from both sides
The thickness information for holding in chamber 8 clamped cut-parts feeds back to control system, and control system is by sanction clamped in cut-parts holding chamber 8
The thickness H1 of piece is compared with the cut-parts thickness comparison value H2 prestored, and judges institute in cut-parts holding chamber 8 according to comparison result
The cut-parts of clamping be single layer cut-parts or multilayer cut-parts and provide whether by cut-parts clamped in cut-parts holding chamber 8 to the right
It is transferred to the instruction of next process.Specifically, as H1 ﹤ H2, then control system judges in cut-parts holding chamber 8 for unilayer cutting
Piece simultaneously controls the movement of the first power source 5, and the first power source 5 driving transmission board 4 is moved to the end of the motion track of transmission board 4
(i.e. right end of the motion track of transmission board 4 far from cut-parts separating mechanism 3)；Control system controls the second power source 7 and acts, and second
Power source 7 drives clamping cloth pressing plate 6 to move up preset strokes, unclamp cut-parts, then cut-parts are under the effect of gravity from cut-parts
It is slid in holding chamber 8, single layer cut-parts are transferred at next process by realization from cut-parts separating mechanism 3.As H1≤H2, control
System processed judges in cut-parts holding chamber 8 for multilayer cut-parts and control the first power source 5 movement, the first power source 5 driving transmission board
4 are moved at blanking port 21；Control system controls the movement of the second power source 7, and the second power source 7 drives clamping cloth pressing plate 6 to moving up
Dynamic preset strokes unclamp cut-parts, then cut-parts slide from cut-parts holding chamber 8 under the effect of gravity and from blanking port 21
Place removes.
Therefore, the application detected by thickness detecting sensor 9 the thickness H1 of cut-parts clamped in cut-parts holding chamber 8 come
Judge that cut-parts clamped in cut-parts holding chamber 8 are that single layer cut-parts or multilayer cut-parts are then transmitted when being judged as multilayer cut-parts
At the blanking port 21 that plate 4 drives the cut-parts being clamped in holding chamber to be moved on platen 2 and multilayer cut-parts are unclamped, cut out multilayer
Piece removes from blanking port 21, realizes and carries out subsequent processing to the cut-parts isolated by cut-parts separating mechanism 3, effectively solution cut-parts
Separating mechanism 3 isolates the abnormal conditions of multilayer cut-parts, and then strict guarantee is clamped and transferred by clamping cloth pressing plate 6 and transmission board 4
The cut-parts 100% in next process after to cut-parts separation process are single layer cut-parts, greatly improve cut-parts single layer isolation technics
Reliability.
Further, as shown in Figure 3 and Figure 5, cut-parts detection sensor is installed on the transmission board 4 or clamping cloth pressing plate 6
10, cut-parts detection sensor 10 is connected to the control system, cut-parts detection sensor 10 for detect in cut-parts holding chamber 8 whether
It is clamped with cut-parts.When transmission board 4 is located at initial position, when control system is sentenced according to the feedback signal of cut-parts detection sensor 10
After having cut-parts in disconnected cut-parts holding chamber 8, then to the first power source 5 and the second power source 7 transmission signal, so that under clamping cloth pressing plate 6
Shifting clamps cut-parts and transmission board 4 drives cut-parts to move right.When transmission board 4 is located at blanking port 21, when control system root
Judge after there is no cut-parts in cut-parts holding chamber 8 according to the feedback signal of cut-parts detection sensor 10, then sends and believe to the first power source 5
Number, so that transmission board 4 is moved to the left, resets.In addition, as shown in Figure 3 and Figure 4, clamping cloth pressing plate 6 is located at transmission in the present embodiment
The upper side of plate 4, the second power source 7 are the cylinder being fixed on 4 lower end surface of transmission board, and the piston rod of cylinder is upward through transmission
It is fixed after plate 4 with 6 phase of clamping cloth pressing plate；When the piston rod of cylinder is moved up or is moved down, can synchronously drive clamping cloth pressing plate 6 move up or
It moves down, realizes and unclamp cut-parts or clamping cut-parts.Mounting box 11, thickness detecting sensor 9 are further fixed on the lower end surface of transmission board 4
It is fixedly arranged in mounting box 11 with cut-parts detection sensor 10；Also, through-hole up and down is offered in transmission board 4
41, thickness detecting sensor 9 and cut-parts detection sensor 10 pass through 41 face cut-parts holding chamber 8 of through-hole.Thickness detecting sensor 9
It can be using Hall sensor, displacement sensor, capacitance sensor, photoelectric sensor etc.；When thickness detecting sensor 9 is selected suddenly
When your sensor, as shown in figure 3, being fixed with the permanent magnet incuded by Hall sensor on the lower end surface of clamping cloth pressing plate 6.Cut-parts inspection
Infrared sensor can be selected by surveying sensor 10, which can pass for correlation infrared sensor or infrared diffusing reflection
Sensor.
Further, sensor 12 and blanking sensor 13 are returned to zero as shown in fig. 6, being equipped in the rack 1, described time
The left end of zero sensor, 12 aligned transmissions plate, 4 motion track is moved to initial position, the blanking for localized delivery plate 4
Sensor 13 is directed at material-dropping hole, is moved at blanking port 21 for localized delivery plate 4.When returning to zero sensor 12 and blanking sensor
13 all select Hall sensor when, then in following transmission mechanisms 15 driver plate 154 backwards to transmission board 4 end face on be fixed with by suddenly
The permanent magnet of your sensor sensing.
As shown in Figure 6 and Figure 7, the first power source 5 is motor and is connected by transmission mechanism 15 with transmission board 4；Transmission
The specific structure of mechanism 15 are as follows: transmission mechanism 15 includes driving pulley 151 and the driven pulley being installed in rotation in rack 1
152, cover on driving pulley 151 and driven pulley 152 synchronous belt 153, along moving direction of transmission board 4 or so extend and on
The through slot 22 of lower perforation platen 2 and the driver plate 154 being movably threaded through in through slot 22, transfer plate extend up and down, actively
Belt wheel 151 is fixed on the output end of the first power source 5, directly drives rotation by the first power source 5, and driver plate 154 is respectively and together
Step band 153 is mutually fixed with transmission board 4.When the first power source 5 driving driving pulley 151 rotates, driving pulley 151 passes through synchronization
Band 153 drives driven pulley 152 to rotate and synchronous belt 153 is driven to move in left-right direction, to synchronously drive driver plate
154 and transmission board 4 move to left or move to right.In addition, as shown in Figure 1, transmission board 4 is equipped with far from the lower end surface of transfer plate one end to turn
Dynamic support wheel 14 extends before and after the central axis of support wheel 14, is perpendicular with the moving direction of transmission board 4, support wheel 14 and
The contact of 2 roller of platen improves what transmission board 4 moved in left-right direction so that all having support at the rear and front end of transmission board 4
Stability.
Preferably, as shown in Figure 6 and Figure 7, the transmission mechanism 15 further includes that the tooth plate fixed with 154 phase of driver plate is fixed
Part 155 and the driving toothed plate 156 fixed with 154 phase of driver plate, in appropriate situation, driving toothed plate 156 and driver plate 154 it
Between can be fixed with cushion block 157, tooth plate fixing piece 155 and driving toothed plate 156 are located at the two sides up and down of synchronous belt 153, and tooth
Plate fixing piece 155 is mutually fixed with driving toothed plate 156, and then by 153 fixed clamp of synchronous belt in tooth plate fixing piece 155 and driving cog
Between plate 156, so that synchronous belt 153 and 154 phase of driver plate be fixed.On upper surface of the driving toothed plate 156 towards synchronous belt 153
Equipped with serrated face 1561, increase the frictional force between driving toothed plate 156 and synchronous belt 153, improves synchronous belt 153 and drive driver plate
154 and 4 synchronizing moving of transmission board reliability.Meanwhile it is fixed in rack 1 along moving direction of transmission board 4 or so extension
Guide rail 158, the left and right ends of guide rail 158 extend respectively at driving pulley 151 and driven pulley 152, and driver plate 154 is backwards to biography
Sliding block 159 is fixed on the surface of input board 4, offered in sliding block 159 along moving direction of transmission board 4 or so extend and with lead
The guide chute that rail 158 matches improves the stability for being synchronized to and driver plate 154 and transmission board 4 being driven to move to left or move to right.
Further, as shown in Figure 1, the cut-parts separating mechanism 3 includes lifter plate 32 moving up and down, is fixed on liter
Set cloth box 33 and rotatable friction cylinder 34 on drop plate 32, it is described set be equipped in cloth box 33 it is opening up, cut out for placing
Piece sets cloth chamber, and the friction cylinder 34 is located at the surface side for setting cloth chamber, and the cut-parts outlet 31 is formed in friction cylinder 34 and cuts out
Between piece.As shown in figure 8, cut-parts separating mechanism 3 further includes the support frame 37 for being fixed on rack 1, is fixed on support frame 37 and pacifies
Dress seat 38, the third power source 35 being fixed in mounting base 38 and the cylinder base 36 by the driving rotation of third power source 35, it is described
34 sets of friction cylinder are fixed in 36 periphery of cylinder base and with 36 phase of cylinder base.Third power source 35 is motor, and driving cylinder base 36 directly turns
Dynamic, to obtain the rotation of friction cylinder 34, it is most upper to set a pile cut-parts in cloth chamber by the frictional force between friction cylinder 34 and cut-parts
One layer of cut-parts of layer are moved to the right in cut-parts holding chamber 8, realize the layer-by-layer separation of cut-parts；With setting, a pile cut-parts in cloth chamber are thick
Degree is gradually reduced, and the drive of lifter plate 32 is set cloth box 33 and gradually moved up, so that friction cylinder 34 always can be most upper with a pile cut-parts
One layer of cut-parts of layer are in contact.
The working principle of cut-parts single layer separator with above structure is as follows: cloth box is set in the rotation of friction cylinder 34, driving
The cut-parts of top layer move right into cut-parts holding chamber 8 in 33；Cut-parts detection sensor 10 senses to be had in cut-parts holding chamber 8
Cut-parts, then control system controls the movement of the second power source 7, driving clamping cloth pressing plate 6 moves down, by cut-parts fixed clamp in clamping cloth pressing plate
Between 6 and transmission board 4.Thickness detecting sensor 9 detects the thickness H1 of cut-parts clamped in cut-parts holding chamber 8, and by cut-parts
The thickness information of clamped cut-parts feeds back to control system in holding chamber 8.When thickness H1 is equaled or exceeded in control system in advance
If the double-deck cut-parts thickness H2 when, then control system control the first power source 5 movement, by transmission mechanism 15 drive transmission board
4 move right, until blanking sensor 13 senses the permanent magnet on driver plate 154, transmission board 4 stops at blanking port 21 at this time
Place；Control system controls the movement of the second power source 7, clamping cloth pressing plate 6 is made to move up release cut-parts, and cut-parts move from blanking port 21
Out；Later, cut-parts detection sensor 10, which senses, does not have cut-parts in cut-parts holding chamber 8, it is dynamic that control system controls the first power source 5
Make, drive transmission board 4 to be moved to the left by transmission mechanism 15, until returning to zero sensor 12 senses permanent magnetism on driver plate 154
Body, transmission board 4 stops its initial position at this time, carries out separation next time.When thickness H1 is preset less than in control system
When the thickness H2 of the double-deck cut-parts, control system is judged as that cut-parts single layer separates successfully, then it is dynamic to control the first power source 5 for control system
Make, drive transmission board 4 to move right by transmission mechanism 15, until single layer cut-parts to be transferred to the specific bit at next process
Set place；Control system controls the movement of the second power source 7, clamping cloth pressing plate 6 is made to move up release cut-parts, completes a single layer cut-parts
Separation and transfer；Later, cut-parts detection sensor 10, which senses, does not have cut-parts in cut-parts holding chamber 8, control system control the
The movement of one power source 5 drives transmission board 4 to be moved to the left by transmission mechanism 15, until returning to zero sensor 12 senses driver plate
Permanent magnet on 154, transmission board 4 stops its initial position at this time, carries out separation next time.
In conclusion the application detects the thickness information for the cut-parts isolated using thickness detecting sensor 9, it is different to thickness
Normal cut-parts carry out abnormality processing, it is ensured that the cut-parts for being output to next process are all single layers, efficiently solve the prior art
The middle unstable predicament for being difficult to commercialization of cut-parts single layer isolation technics, so that various cut-parts single layer separation means can be non-
Commercialization is carried out in the case where 100% success rate；And the application has the characteristics that at low cost, high reliablity, ensures as one kind
The cut-parts isolated are that the method for single layer can be widely used in the equipment of various cut-parts separation.
So the present invention effectively overcomes various shortcoming in the prior art and has high industrial utilization value.
The above-described embodiments merely illustrate the principles and effects of the present invention, and is not intended to limit the present invention.It is any ripe
The personage for knowing this technology all without departing from the spirit and scope of the present invention, carries out modifications and changes to above-described embodiment.Cause
This, institute is complete without departing from the spirit and technical ideas disclosed in the present invention by those of ordinary skill in the art such as
At all equivalent modifications or change, should be covered by the claims of the present invention.
Claims (13)
1. a kind of cut-parts single layer separator, it is characterised in that: including rack (1), the platen (2) that is installed in rack (1) upper end,
The cut-parts separating mechanism (3) that is fixedly mounted on rack (1), the transmission board (4) being mounted on being reciprocally moveable on platen (2),
The first power source (5), the clamping cloth pressing plate (6), the second power source for driving clamping cloth pressing plate (6) movement for driving transmission board (4) mobile
(7), thickness detecting sensor (9), cut-parts detection sensor (10) and the control system for prestoring cut-parts thickness comparison value H2
System；The cut-parts separating mechanism (3) has cut-parts outlet (31), is formed with sanction between the clamping cloth pressing plate (6) and transmission board (4)
Piece holding chamber (8), cut-parts holding chamber (8) face cut-parts outlet (31) are simultaneously connected to cut-parts outlet (31)；The Thickness sensitivity
Sensor (9) is used to detect the thickness H1 of cut-parts clamped in cut-parts holding chamber (8)；The cut-parts detection sensor (10) is used
Whether cut-parts are clamped in detection cut-parts holding chamber (8)；Blanking port (21) up and down is offered on the platen (2),
The blanking port (21) is located at the lower side on the motion track of transmission board (4) and being located at cut-parts holding chamber (8)；As H1≤H2,
Control system judges in cut-parts holding chamber (8) for multilayer cut-parts and control the first power source (5) movement, the first power source (5) drive
Dynamic transmission board (4) are moved at blanking port (21)；Control system controls the second power source (7) movement, the second power source (7) driving
Cut-parts are unclamped in clamping cloth pressing plate (6) movement, and cut-parts slide from cut-parts holding chamber (8) and remove at blanking port (21)；It is passing
When input board (4) is located at initial position, when control system judges that cut-parts clamp according to the feedback signal of cut-parts detection sensor (10)
After having cut-parts in chamber (8), then to the first power source (5) and the second power source (7) transmission signal, so that clamping cloth pressing plate (6) moves down
It clamps cut-parts and transmission board (4) drives cut-parts to move right；When transmission board (4) is located at blanking port (21), when control is
System judges after not having cut-parts in cut-parts holding chamber (8) according to the feedback signal of cut-parts detection sensor (10), then to the first power
Source (5) sends signal, so that transmission board (4) is moved to the left, resets.
2. cut-parts single layer separator according to claim 1, it is characterised in that: the clamping cloth pressing plate (6) is located at transmission
The upper side of plate (4)；Be fixed with mounting box (11) on the lower end surface of the transmission board (4), the thickness detecting sensor (9) and
Cut-parts detection sensor (10) is all mounted in mounting box (11)；Through-hole up and down is offered on the transmission board (4)
(41), the thickness detecting sensor (9) and cut-parts detection sensor (10) pass through through-hole (41) face cut-parts holding chamber (8).
3. cut-parts single layer separator according to claim 2, it is characterised in that: the thickness detecting sensor (9) is
One Hall sensor is fixed with the permanent magnet incuded by Hall sensor on the lower end surface of the clamping cloth pressing plate (6)；The cut-parts
Detection sensor (10) is an infrared sensor.
4. cut-parts single layer separator according to claim 1, it is characterised in that: be equipped with and return to zero on the rack (1)
Sensor (12) and blanking sensor (13), it is described to return to zero sensor (12) and be moved to initial position for localized delivery plate (4)
Place, the blanking sensor (13) are moved at blanking port (21) for localized delivery plate (4).
5. cut-parts single layer separator according to claim 1, it is characterised in that: install the lower end of the transmission board (4)
Have rotatable support wheel (14), the support wheel (14) is in contact with platen (2).
6. cut-parts single layer separator according to claim 1, it is characterised in that: first power source (5) passes through biography
Motivation structure (15) is connected with transmission board (4)；The transmission mechanism (15) includes the active being installed in rotation on rack (1)
Belt wheel (151) and driven pulley (152), the synchronous belt (153) covered on driving pulley (151) and driven pulley (152), edge pass
The moving direction of input board (4) extends and the through slot (22) of platen (2) and is movably threaded through in through slot (22) up and down
Driver plate (154), the driving pulley (151) by the first power source (5) drive rotate, the driver plate (154) respectively with
Synchronous belt (153) is mutually fixed with transmission board (4).
7. cut-parts single layer separator according to claim 6, it is characterised in that: the transmission mechanism (15) further include with
The tooth plate fixing piece (155) that driver plate (154) is mutually fixed and the driving toothed plate (156) mutually fixed with driver plate (154), institute
It states tooth plate fixing piece (155) and driving toothed plate (156) is located at the two sides up and down of synchronous belt (153), and tooth plate fixing piece
(155) with driving toothed plate (156) it is mutually fixed, by synchronous belt (153) fixed clamp in tooth plate fixing piece (155) and driving toothed plate
(156) between, the driving toothed plate (156) is equipped with serrated face (1561) towards the surface of synchronous belt (153).
8. cut-parts single layer separator according to claim 6, it is characterised in that: be fixed on the rack (1) along biography
The guide rail (158) that the moving direction of input board (4) extends is fixed with sliding block (159), the sliding block on the driver plate (154)
(159) guide chute for extending and matching with guide rail (158) along the moving direction of transmission board (4) is offered in.
9. cut-parts single layer separator according to claim 1, it is characterised in that: the cut-parts separating mechanism (3) includes
Lifter plate (32) moving up and down is fixed on lifter plate (32) and sets cloth box (33) and rotatable friction cylinder (34),
It is described set be equipped in cloth box (33) it is opening up, set cloth chamber for place cut-parts, the friction cylinder (34), which is located at, sets cloth chamber
Surface side, the cut-parts outlet (31) are formed between friction cylinder (34) and cut-parts.
10. cut-parts single layer separator according to claim 9, it is characterised in that: the cut-parts separating mechanism (3) is also wrapped
It includes and is fixed on the support frame (37) of rack (1), is fixed on support frame (37) upper mounting seat (38), is fixed on mounting base (38)
Third power source (35) and the cylinder base (36) rotated by third power source (35) driving, the friction cylinder (34) cover in cylinder base
(36) it periphery and is mutually fixed with cylinder base (36).
11. cut-parts single layer separator according to claim 1, it is characterised in that: second power source (7) is to fix
Cylinder on transmission board (4) lower end surface, the piston rod of the cylinder be upward through transmission board (4) afterwards with clamping cloth pressing plate (6) phase
It is fixed.
12. a kind of cut-parts single layer separation method, it is characterised in that: described in any item including control system and claim 1-11
Cut-parts single layer separator, first power source (5), the second power source (7) and thickness detecting sensor (9) are all with control
System is connected, and cut-parts thickness comparison value H2 is prestored in the control system；The cut-parts single layer separation method includes following step
It is rapid:
A, control system control the first power source (5) movement, the first power source (5) driving transmission board (4) are moved to cut-parts separation
At mechanism (3), the cut-parts separated out from cut-parts outlet (31) punishment are transferred in cut-parts holding chamber (8) by cut-parts separating mechanism (3)；
B, control system control the second power source (7) movement, the second power source (7) drive clamping cloth pressing plate (6) movement, cut-parts are consolidated
Surely it is clamped in cut-parts holding chamber (8)；
C, the thickness H1 of cut-parts clamped in thickness detecting sensor (9) detection cut-parts holding chamber (8)；
As H1 ﹤ H2, control system judges for single layer cut-parts and control the first power source (5) movement in cut-parts holding chamber (8),
First power source (5) driving transmission board (4) is moved to the end of the motion track of transmission board (4)；Control system control second is dynamic
Power source (7) movement, the second power source (7) drive clamping cloth pressing plate (6) movement, unclamp cut-parts, and cut-parts are sliding from cut-parts holding chamber (8)
It falls；
As H1≤H2, control system judges for multilayer cut-parts and control the first power source (5) movement in cut-parts holding chamber (8),
First power source (5) driving transmission board (4) is moved at blanking port (21)；Control system controls the second power source (7) movement, the
Two power sources (7) drive clamping cloth pressing plate (6) movement, unclamp cut-parts, and cut-parts slide from the cut-parts holding chamber (8) and from blanking port
(21) it is removed at.
13. cut-parts single layer separation method according to claim 12, it is characterised in that: the cut-parts thickness comparison value H2 is
The thickness value of two layers of cut-parts.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710486593.0A CN107214760B (en) | 2017-06-23 | 2017-06-23 | A kind of cut-parts single layer separator and method |
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| CN107214760B true CN107214760B (en) | 2019-08-30 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107650137B (en) * | 2017-11-02 | 2020-03-10 | 杰克缝纫机股份有限公司 | Clamping device |
| CN108708087B (en) * | 2018-08-15 | 2023-06-06 | 广东溢达纺织有限公司 | Cut-parts distributing dew stitch mechanism |
| CN113622093B (en) * | 2021-09-18 | 2022-10-18 | 杰克科技股份有限公司 | Method for feeding cut pieces of hanging system |
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| DE102009017419A1 (en) * | 2008-04-10 | 2009-10-15 | Atmel Corp., San Jose | Capacitive position sensor, particularly capacitive tactile sensor, has multiple control electrodes which extend in direction on plane, and multiple detection electrodes which extend in another direction on another plane |
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| CN107214760A (en) | 2017-09-29 |
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Address after: 318010 No. 1008, east section of Donghai Avenue, Sanjia, Jiaojiang District, Taizhou City, Zhejiang Province Patentee after: Jack Technology Co.,Ltd. Address before: 318010 No. 15 Airport South Road, Jiaojiang District, Zhejiang, Taizhou Patentee before: JACK SEWING MACHINE Co.,Ltd. |