CN107187903B - A kind of reforming technology of car dumper system positioning vehicle - Google Patents
A kind of reforming technology of car dumper system positioning vehicle Download PDFInfo
- Publication number
- CN107187903B CN107187903B CN201710495974.5A CN201710495974A CN107187903B CN 107187903 B CN107187903 B CN 107187903B CN 201710495974 A CN201710495974 A CN 201710495974A CN 107187903 B CN107187903 B CN 107187903B
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- CN
- China
- Prior art keywords
- positioning vehicle
- vehicle
- cable
- positioning
- tippler
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/003—Restraining movement of a vehicle at a loading station using means not being part of the vehicle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/24—Unloading land vehicles
- B65G67/32—Unloading land vehicles using fixed tipping installations
- B65G67/48—Vehicle tipplers
- B65G67/50—Rotary vehicle tipplers, i.e. rotating through 360 degrees
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The present invention is a kind of reforming technology of car dumper system positioning vehicle, adaptation step are as follows: prepare before construction；The equipment to reuse to needs is known the real situation comprehensively, and carries out detailed record；Protectiveness disassembly is carried out to original position vehicle components；It is whole to lift old positioning vehicle；Installation positioning vehicle ontology；Adjustment positioning vehicle；Electric pipeline, electrical component are installed, proofread cable according to electrical interconnection table before power transmission, checks whether route is short-circuit；Installation positioning vehicle hydraulic plumbing system；After being all installed, site clearing zero load test run.The present invention reduces the difficulty of lifting in the tippler positioning vehicle system reform; thereby reduce the type selecting to crane and the requirement in lifting place; the transformation of vehicle device positioning vehicle system is realized under the premise of reducing tippler downtime to the greatest extent; the influence to the normal dumping operation of tippler is effectively evaded; improve efficiency; cost is saved, securely and reliably.
Description
Technical field
The present invention relates to car dumper system reforming technology technical fields more particularly to a kind of car dumper system to position changing for vehicle
Make technique.
Background technique
Positioning vehicle is the vehicle for train positioning, it is driven by motor by the flexible cable power supply in suspension.It is fixed
Position vehicle is mounted on intermediate large arm with one, and moves horizontally and engage with train hook.When being hung up with train, it is normal from
In dynamic cyclic process, its guide column Chinese herbaceous peony into several trains distance, however, the transformation of traditional car dumper system positioning vehicle
The requirement of existing track length and live civil engineering condition is unable to satisfy in arrangement and method for construction, hoisting difficulty is big, to crane type selecting and hangs
The more demanding of place is filled, tippler downtime is longer, affects the normal dumping operation of tippler, thereby reduces work
Efficiency.
Summary of the invention
Present invention seek to address that the deficiencies in the prior art, and a kind of reforming technology of car dumper system positioning vehicle is provided.
To achieve the above object, using following technical scheme: a kind of car dumper system positions the reforming technology of vehicle to the present invention,
It is characterized in that, its adaptation step is as follows:
(1) prepare before construction, powered off after positioning vehicle is run to installation position, clear up construction site, and carry out peace
Full protection measure；
(2) known the real situation comprehensively the equipment that reuses of needs, including driving device, position detecting device, electrical system and
Limit switch, and carry out detailed record；
(3) protectiveness disassembly is carried out to original position vehicle components, removes electric pipeline in cable and junction box and electrical
Element, fluid pressure line, traction arm assembly, driving device and position detecting device；
(4) it is whole to lift old positioning vehicle, after all devices to reuse are all dismantled on vehicle to be positioned, vehicle will be positioned
Entirety, which hangs oneself to load from rail set, to be come, and is transported to designated place storage；
(5) installation positioning vehicle ontology is lifted vehicle ontology is positioned to rail set with crane, then carries out the machine of equipment
Tool installation installs positioning vehicle traction arm assembly, driving device and position detecting device according to drawing requirement；
(6) position vehicle adjustment, unclamp guide wheel bracket top board, rotary caster bracket, adjustment guiding wheel tread with
Guide rail tyre tread gap and rack-and-pinion sideshake guarantee when guide rail side and directive wheel contact, other side directive wheel with lead
Rail gap is 1~3mm, and rack-and-pinion sideshake is 1~3mm when guaranteeing positioning vehicle in any position, then tightens hold-down bolt,
Torque is 80~100Nm；
(7) electric pipeline, electrical component are installed, cable testing bridge and cable pipeline is laid with by construction drawing, first presses drawing size
Limit switch is installed, cable, wiring is laid with according to electric wiring figure, connects cable, electric wire, the rank of cable and junction box by specification
It connects encapsulation process to be carried out, proofreads cable according to electrical interconnection table before power transmission, check whether route is short-circuit；
(8) installation positioning vehicle hydraulic plumbing system；
(9) after being all installed, site clearing and unloaded test run.
When the step (3) removes electric pipeline and electrical component, junction box has been recorded in the form of picture and text
Position and cable specification, whereabouts.
The beneficial effects of the present invention are: the present invention reduces the difficulty of lifting in the tippler positioning vehicle system reform, into
And the type selecting to crane and the requirement in lifting place are reduced, realize that vehicle device is fixed under the premise of reducing tippler downtime to the greatest extent
The transformation of position vehicle system, has effectively evaded the influence to the normal dumping operation of tippler, has improved efficiency, saved cost, pacifies
It is complete reliable.
Specific embodiment
Below with reference to embodiment, the invention will be further described:
Embodiment 1
A kind of reforming technology of car dumper system positioning vehicle, adaptation step are as follows:
(1) prepare before construction, powered off after positioning vehicle is run to installation position, clear up construction site, and carry out peace
Full protection measure；
(2) known the real situation comprehensively the equipment that reuses of needs, including driving device, position detecting device, electrical system and
Limit switch, and carry out detailed record；
(3) protectiveness disassembly is carried out to original position vehicle components, removes electric pipeline in cable and junction box and electrical
Element, fluid pressure line, traction arm assembly, driving device and position detecting device, when removing electric pipeline and electrical component, use
The form of picture and text has recorded junction box position and cable specification, whereabouts；
(4) it is whole to lift old positioning vehicle, after all devices to reuse are all dismantled on vehicle to be positioned, vehicle will be positioned
Entirety, which hangs oneself to load from rail set, to be come, and is transported to designated place storage；
(5) installation positioning vehicle ontology is lifted vehicle ontology is positioned to rail set with crane, then carries out the machine of equipment
Tool installation installs positioning vehicle traction arm assembly, driving device and position detecting device according to drawing requirement；
(6) position vehicle adjustment, unclamp guide wheel bracket top board, rotary caster bracket, adjustment guiding wheel tread with
Guide rail tyre tread gap and rack-and-pinion sideshake guarantee when guide rail side and directive wheel contact, other side directive wheel with lead
Rail gap is 1mm, and rack-and-pinion sideshake is 1mm when guaranteeing positioning vehicle in any position, then tightens hold-down bolt, torque is
80N·m；
(7) electric pipeline, electrical component are installed, cable testing bridge and cable pipeline is laid with by construction drawing, first presses drawing size
Limit switch is installed, cable, wiring is laid with according to electric wiring figure, connects cable, electric wire, the rank of cable and junction box by specification
It connects encapsulation process to be carried out, proofreads cable according to electrical interconnection table before power transmission, check whether route is short-circuit；
(8) installation positioning vehicle hydraulic plumbing system；
(9) after being all installed, site clearing and unloaded test run.
Embodiment 2
A kind of reforming technology of car dumper system positioning vehicle, adaptation step are as follows:
(1) prepare before construction, powered off after positioning vehicle is run to installation position, clear up construction site, and carry out peace
Full protection measure；
(2) known the real situation comprehensively the equipment that reuses of needs, including driving device, position detecting device, electrical system and
Limit switch, and carry out detailed record；
(3) protectiveness disassembly is carried out to original position vehicle components, removes electric pipeline in cable and junction box and electrical
Element, fluid pressure line, traction arm assembly, driving device and position detecting device, when removing electric pipeline and electrical component, use
The form of picture and text has recorded junction box position and cable specification, whereabouts；
(4) it is whole to lift old positioning vehicle, after all devices to reuse are all dismantled on vehicle to be positioned, vehicle will be positioned
Entirety, which hangs oneself to load from rail set, to be come, and is transported to designated place storage；
(5) installation positioning vehicle ontology is lifted vehicle ontology is positioned to rail set with crane, then carries out the machine of equipment
Tool installation installs positioning vehicle traction arm assembly, driving device and position detecting device according to drawing requirement；
(6) position vehicle adjustment, unclamp guide wheel bracket top board, rotary caster bracket, adjustment guiding wheel tread with
Guide rail tyre tread gap and rack-and-pinion sideshake guarantee when guide rail side and directive wheel contact, other side directive wheel with lead
Rail gap is 3mm, and rack-and-pinion sideshake is 3mm when guaranteeing positioning vehicle in any position, then tightens hold-down bolt, torque is
100N·m；
(7) electric pipeline, electrical component are installed, cable testing bridge and cable pipeline is laid with by construction drawing, first presses drawing size
Limit switch is installed, cable, wiring is laid with according to electric wiring figure, connects cable, electric wire, the rank of cable and junction box by specification
It connects encapsulation process to be carried out, proofreads cable according to electrical interconnection table before power transmission, check whether route is short-circuit；
(8) installation positioning vehicle hydraulic plumbing system；
(9) after being all installed, site clearing and unloaded test run.
The present invention is exemplarily described above, it is clear that present invention specific implementation is not subject to the restrictions described above,
As long as using the various improvement that the inventive concept and technical scheme of the present invention carry out, or not improved directly apply to other fields
It closes, it is within the scope of the present invention.
Claims (2)
1. a kind of reforming technology of car dumper system positioning vehicle, which is characterized in that its adaptation step is as follows:
(1) prepare before construction, powered off after positioning vehicle is run to installation position, clear up construction site, and it is anti-to carry out safety
Shield measure；
(2) equipment to reuse to needs is known the real situation comprehensively, including driving device, position detecting device, electrical system and limit
Switch, and carry out detailed record；
(3) protectiveness disassembly is carried out to original position vehicle components, remove electric pipeline in cable and junction box and electrical component,
Fluid pressure line, traction arm assembly, driving device and position detecting device；
(4) it is whole to lift old positioning vehicle, it is after all devices to reuse are all dismantled on vehicle to be positioned, positioning vehicle is whole
It hangs oneself to load from rail set and, and be transported to designated place storage；
(5) installation positioning vehicle ontology, is lifted vehicle ontology is positioned to rail set with crane, then carries out the mechanical peace of equipment
Dress installs positioning vehicle traction arm assembly, driving device and position detecting device according to drawing requirement；
(6) guide wheel bracket top board, rotary caster bracket, adjustment guiding wheel tread and guide rail are unclamped in the adjustment for positioning vehicle
Tyre tread gap and rack-and-pinion sideshake guarantee when guide rail side and directive wheel contact, between other side directive wheel and guide rail
Gap is 1~3mm, and rack-and-pinion sideshake is 1~3mm when guaranteeing positioning vehicle in any position, then tightens hold-down bolt, torque
For 80~100Nm；
(7) electric pipeline, electrical component are installed, cable testing bridge and cable pipeline is laid with by construction drawing, is first installed by drawing size
Limit switch is laid with cable, wiring according to electric wiring figure, connects cable, electric wire by specification, the linking of cable and junction box is wanted
It carries out encapsulation process, proofreads cable according to electrical interconnection table before power transmission, check whether route is short-circuit；
(8) installation positioning vehicle hydraulic plumbing system；
(9) after being all installed, site clearing and unloaded test run.
2. a kind of reforming technology of car dumper system positioning vehicle according to claim 1, which is characterized in that the step
(3) when removing electric pipeline and electrical component, junction box position and cable specification have been recorded in the form of picture and text, has been gone
To.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710495974.5A CN107187903B (en) | 2017-06-26 | 2017-06-26 | A kind of reforming technology of car dumper system positioning vehicle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710495974.5A CN107187903B (en) | 2017-06-26 | 2017-06-26 | A kind of reforming technology of car dumper system positioning vehicle |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107187903A CN107187903A (en) | 2017-09-22 |
| CN107187903B true CN107187903B (en) | 2019-09-20 |
Family
ID=59881480
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710495974.5A Active CN107187903B (en) | 2017-06-26 | 2017-06-26 | A kind of reforming technology of car dumper system positioning vehicle |
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| CN (1) | CN107187903B (en) |
Citations (7)
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|---|---|---|---|---|
| CN2871460Y (en) * | 2006-01-20 | 2007-02-21 | 大连华锐股份有限公司 | Tippler with three beams, two-end rings and three vehicles |
| CN2885794Y (en) * | 2005-11-09 | 2007-04-04 | 大连华锐股份有限公司 | High performance zigzag-type double car tipper unloading system |
| CN101638180A (en) * | 2009-08-20 | 2010-02-03 | 大连华锐股份有限公司 | Special gondola tandem car dumper |
| CN101804920A (en) * | 2010-03-29 | 2010-08-18 | 大连华锐股份有限公司 | Double-car tipper unloading system and working method thereof |
| CN104609217A (en) * | 2015-02-04 | 2015-05-13 | 中交一航局安装工程有限公司 | Tippler train pressing device |
| CN205222158U (en) * | 2015-12-28 | 2016-05-11 | 中国神华能源股份有限公司 | A location car sub -arm and location car for tipper system |
| DE102015212190A1 (en) * | 2015-06-30 | 2017-01-05 | Takraf Gmbh | wagon tippers |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8065770B2 (en) * | 2009-04-22 | 2011-11-29 | Rite-Hite Holding Corporation | Dock leveler with continuous position sensing |
-
2017
- 2017-06-26 CN CN201710495974.5A patent/CN107187903B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2885794Y (en) * | 2005-11-09 | 2007-04-04 | 大连华锐股份有限公司 | High performance zigzag-type double car tipper unloading system |
| CN2871460Y (en) * | 2006-01-20 | 2007-02-21 | 大连华锐股份有限公司 | Tippler with three beams, two-end rings and three vehicles |
| CN101638180A (en) * | 2009-08-20 | 2010-02-03 | 大连华锐股份有限公司 | Special gondola tandem car dumper |
| CN101804920A (en) * | 2010-03-29 | 2010-08-18 | 大连华锐股份有限公司 | Double-car tipper unloading system and working method thereof |
| CN104609217A (en) * | 2015-02-04 | 2015-05-13 | 中交一航局安装工程有限公司 | Tippler train pressing device |
| DE102015212190A1 (en) * | 2015-06-30 | 2017-01-05 | Takraf Gmbh | wagon tippers |
| CN205222158U (en) * | 2015-12-28 | 2016-05-11 | 中国神华能源股份有限公司 | A location car sub -arm and location car for tipper system |
Non-Patent Citations (1)
| Title |
|---|
| 秦皇岛港翻车机房改造项目方案研究;刘世森;《中国优秀硕士学位论文全文数据库，工程科技II辑》;20140228;46-61 * |
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| Publication number | Publication date |
|---|---|
| CN107187903A (en) | 2017-09-22 |
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