CN107186070A - A kind of shaping mould and its application method for manufacturing experimently car roof - Google Patents
A kind of shaping mould and its application method for manufacturing experimently car roof Download PDFInfo
- Publication number
- CN107186070A CN107186070A CN201710413247.XA CN201710413247A CN107186070A CN 107186070 A CN107186070 A CN 107186070A CN 201710413247 A CN201710413247 A CN 201710413247A CN 107186070 A CN107186070 A CN 107186070A
- Authority
- CN
- China
- Prior art keywords
- insert
- upper bolster
- whole
- car roof
- die shoe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/12—Straightening vehicle body parts or bodies
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The invention discloses a kind of shaping mould and its application method for manufacturing experimently car roof, including die shoe, lower mould inserting module, upper bolster, material pressing core and oblique contract, the relative top for being located at die shoe of upper bolster, lower mould inserting module is on the upper surface of die shoe, material pressing core is on the lower surface of upper bolster, and oblique contract is on upper bolster.The present invention is not only able to reusable edible, economized on resources, and also ensure that product quality simultaneously.
Description
Technical field
The present invention relates to diel field, more specifically to a kind of shaping mould for manufacturing experimently car roof
And its application method.
Background technology
Chinese car market requires that vehicle replacement speed is fast, and enterprise needs constantly to develop new product, is constantly created
New and all kinds of vehicle body outward appearances of reshaping, and constantly experiment innovation, and it is the key link for verifying design correctness to manufacture experimently, it is desirable to
Each link of trial-production must be high-precision, is completed in strict accordance with design data, and top cover plate directly affects opening for whole vehicle
Hair prospect, thus top cover simple die shaping be vehicle covering important component, be ensure accessory appearance quality must
Want factor.
Be present some defects in existing top cover simple die shaping, be mainly shown as：Binder region is smaller, relatively small
Vehicle top cover is not bad, but bad for the larger top cover positioning of vehicle, it is impossible to ensure the relative size and quality of product, separately
Outside, because the species of present vehicle is various, the style of skylight, size are also different on car roof, in trial-production different type car
, it is necessary to change a whole set of mould during top cover, waste time and energy, have impact on operating efficiency.
The content of the invention
For drawbacks described above present in prior art, it is an object of the invention to provide a kind of shaping for manufacturing experimently car roof
Mould and its application method, are not only able to reusable edible, economize on resources, and also ensure that product quality simultaneously.
To achieve the above object, the present invention is adopted the following technical scheme that：
On the one hand, it is a kind of manufacture experimently car roof shaping mould, including die shoe, lower mould inserting module, upper bolster,
Material pressing core and oblique contract, the relative top for being located at die shoe of upper bolster, lower mould inserting module is on the upper surface of die shoe, binder
Core is on the lower surface of upper bolster, and oblique contract is on upper bolster；
The lower mould inserting module includes just whole insert, the whole insert of punching press insert and side, just whole insert, punching press insert and side
Whole insert is paid on die shoe by screw lock, and just whole insert has several piece, is sequentially arranged in the tip position of die shoe, and side is whole
Insert is located at the end tail position of die shoe, and punching press insert is located between the whole insert of just whole insert and side；
Also it is connected with the upper bolster and just turns over insert, and set along two sides of material pressing core, upper bolster is provided with pin, is led to
Cross pin material pressing core is positioned and secured on upper bolster.
Described punching press insert is scuttle insert or big skylight insert.
Described insert of just turning over has several piece, is set successively along two sides of material pressing core.
Described insert of just turning over is paid on upper bolster by screw lock.
Also there is lateral pressing core in described oblique contract.
On the other hand, a kind of application method for the shaping mould for manufacturing experimently car roof, comprises the following steps：
S1. just whole insert is first installed successively in the tip position of die shoe, then paid by screw lock, then pass through close-fitting side
Formula, installs punching press insert；
S2. in the whole insert of end tail position installation side of die shoe, then paid by screw lock；
S3. it will just turn over insert to be placed sequentially on the relevant position on upper bolster, and paid by screw lock, material pressing core is pacified
It is attached on upper bolster, and is positioned by pin, then is installed on material pressing core gap bridge position and just turn over insert；
S4. remaining standard component then is installed, then is just being turned over process；
S5. just turning over after the completion of process, the insert of just turning on material pressing core gap bridge position is pulled down, oblique contract is installed to upper bolster
On, then the just whole insert of die shoe tip position pulled down, carry out the whole process in side.
In described step S1, if desired during the car roof of press belt scuttle, punching press insert selects scuttle insert,
If desired during the car roof of the big skylight of press belt, punching press insert selects big skylight insert, if desired suppresses the sedan-chair without skylight
During covering for roofs, punching press insert also selects scuttle insert.
In above-mentioned technical scheme, it is provided by the present invention it is a kind of manufacture experimently car roof shaping mould and its make
Few with overall parts with method, it is more to recycle module, easy to process, and debugging is simple, and the process-cycle is short, and change is quick
Convenient, trial-production vehicle adjustment can be met very well and is updated on needs, mould, and there are many modules can be circulated by changeing insert
Utilize, the characteristics of whole mould recycling rate is high.Moreover, this dismountable structure can be applicable a variety of different automobile types top covers,
Convenient disassembly, it is simple in construction, on same mold, multiple working procedure can be completed by changeing a local other insert, more
Can cost-effective, reduction type face amount of grinding, saving processing and debug time, the overall efficiency of raising mould.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the structural representation of die shoe in the present invention；
Fig. 3 is the structural representation of upper bolster in the present invention；
Fig. 4 is the structural representation that material pressing core is arranged on upper bolster in the present invention；
Fig. 5 is state diagram when die shoe prepares the whole process in side in the present invention；
Fig. 6 is state diagram when upper bolster prepares the whole process in side in the present invention；
Fig. 7 is the car roof schematic diagram with scuttle；
Fig. 8 is the car roof schematic diagram with big skylight；
Fig. 9 is the car roof schematic diagram without skylight.
Embodiment
Technical scheme is further illustrated with reference to the accompanying drawings and examples.
Incorporated by reference to shown in Fig. 1 to Fig. 4, a kind of shaping mould for manufacturing experimently car roof provided by the present invention, including
Die shoe 1, lower mould inserting module, upper bolster 2, material pressing core 3 and oblique contract 4, the relative top for being located at die shoe 2 of upper bolster 1, lower mould
Inserting module is arranged on the upper surface of die shoe 1, and material pressing core 3 is arranged on the lower surface of upper bolster 2, and oblique contract 2 is also mounted at
On upper bolster 2, by the matched moulds between upper bolster 1 and die shoe 2, die sinking, make between mould inserting module and material pressing core 3 and mould
The binder to car roof and side shaping are completed between inserting module and oblique contract 4.
Preferably, the lower mould inserting module include just whole insert 5, the whole insert 7 of punching press insert 6 and side, just whole insert 5,
The whole insert 7 of punching press insert 6 and side is paid on the upper surface of die shoe 1 by screw lock, and just whole insert 5 has two pieces, successively
Installed in the tip position of die shoe 1, and the whole insert 7 in side is arranged on the end tail position of die shoe 1, finally pacifies punching press insert 6
On position between second piece of whole insert 7 of just whole insert 5 and side, it is easy to the replacing of postorder.
Preferably, there is also mounted several piece on the upper bolster 2 is just turning over insert 8, these are just being turned over to insert 8 along material pressing core 3
The arrangement of two sides is installed, and is paid by screw lock on upper bolster 2, pin 9 is provided with upper bolster 2, by pin 9 by binder
The positioning of core 3 alignment position is simultaneously fixed on upper bolster 2.
Preferably, described punching press insert 6 is scuttle insert or big skylight insert, car roof of the compacting with scuttle
Gai Shi, punching press insert 6 selects scuttle insert, when compacting carries the car roof of big skylight, and punching press insert 6 is inlayed from big skylight
Block, when suppressing the car roof without skylight, punching press insert 6 also selects scuttle insert.
Preferably, also having lateral pressing core in described oblique contract 4, oblique contract 4 is installed to again after the completion of process is just turned over
Die holder 2, lateral pressing core is the working face of side shaping.
Incorporated by reference to shown in Fig. 5 to Fig. 6, a kind of use for the shaping mould for manufacturing experimently car roof provided by the present invention
Method, comprises the following steps：
S1. the installation site of just whole insert 5 is determined by sunk key and block key in the tip position of die shoe 1, installed successively
Two pieces of just whole inserts 5, are then paid on die shoe 1 by screw lock, then by close-fitting mode, second piece of just whole insert 5 according to
It is secondary to install replaceable punching press insert 6 again；
S2. the installation site of the whole insert 7 in side is determined by sunk key and block key in the end tail position of die shoe 1, installation side is whole
Insert 7, is then paid on die shoe 1 by screw lock；
S3., several piece is just being turned over to insert 8 to be arranged on upper bolster 2 along the two sides arrangement of material pressing core 3 successively, and is passing through screw
Lock is paid on upper bolster 2, then material pressing core 3 is also mounted on upper bolster 2, and is positioned by pin 9, then in material pressing core 3
Installed on gap bridge position and just turning over insert 8 (see the dotted portion of a positions in Fig. 4)；
S4. and then the standard components such as remaining nitrogen cylinder, unloading bolt, safety screw, guide plate are installed, so far can entered
Row is just turning over process, and (upper bolster 2 carries out matched moulds with die shoe 1, makes the first binder of material pressing core 3, and finally just whole insert 5 is started working, complete
Into process is just turned over, then upper bolster 2 is molded with die shoe 1, pickup, is circulated successively)；
S5. treat it is all just turning over process after the completion of, the insert 8 of just turning on the gap bridge position of material pressing core 3 is pulled down, oblique contract 4 is pacified
Be attached on upper bolster 2, then the just whole insert 5 of the tip position of die shoe 1 pulled down (see Fig. 5), it is possible to carry out the whole process in side (on
Die holder 2 carries out matched moulds with die shoe 1, and the first binder of material pressing core 3, the binder shaping of lateral pressing core progress afterwards, the most whole insert 7 of rear side is opened
Beginning work, completes side trimming, and then upper bolster 2 is molded with die shoe 1, pickup, circulates successively).
Incorporated by reference to shown in Fig. 7 to Fig. 9, in described step S1, if desired during the car roof of press belt scuttle, punching press
When insert 6 selects the car roof of scuttle insert, the if desired big skylight of press belt, punching press insert 6 selects big skylight insert, if
When needing to suppress the car roof without skylight, punching press insert 6 also selects scuttle insert.As can be seen here, band in vehicle of the same race
Skylight and the car roof shaping without skylight, need to only change mould and hand over the shaping insert at position and the punching press insert of die shoe,
Process is simple to operation, easy to adjust, and the top cover used interchangeably of various can also be realized by changeing lower mould inserting module.
Those of ordinary skill in the art it should be appreciated that the embodiment of the above be intended merely to explanation the present invention,
And be not used as limitation of the invention, as long as in the spirit of the present invention, the change to embodiment described above
Change, modification will all fall in the range of claims of the present invention.
Claims (7)
1. a kind of shaping mould for manufacturing experimently car roof, it is characterised in that including die shoe, lower mould inserting module, upper mould
Seat, material pressing core and oblique contract, the relative top for being located at die shoe of upper bolster, lower mould inserting module are located on the upper surface of die shoe,
Material pressing core is on the lower surface of upper bolster, and oblique contract is on upper bolster；
The lower mould inserting module includes just whole insert, the whole insert of punching press insert and side, just whole insert, the whole edge of punching press insert and side
Block is paid on die shoe by screw lock, and just whole insert has several piece, is sequentially arranged in the tip position of die shoe, the whole insert in side
Located at the end tail position of die shoe, punching press insert is located between the whole insert of just whole insert and side；
Also it is connected with the upper bolster and just turns over insert, and set along two sides of material pressing core, upper bolster is provided with pin, passes through pin
Material pressing core is positioned and secured on upper bolster by nail.
2. a kind of shaping mould for manufacturing experimently car roof as claimed in claim 1, it is characterised in that described punching press edge
Block is scuttle insert or big skylight insert.
3. a kind of shaping mould for manufacturing experimently car roof as claimed in claim 1, it is characterised in that described just turns over edge
Block has several piece, is set successively along two sides of material pressing core.
4. a kind of shaping mould for manufacturing experimently car roof as claimed in claim 3, it is characterised in that described just turns over edge
Block is paid on upper bolster by screw lock.
5. a kind of shaping mould for manufacturing experimently car roof as claimed in claim 1, it is characterised in that in described oblique contract
Also there is lateral pressing core.
6. a kind of application method for the shaping mould for manufacturing experimently car roof, it is characterised in that comprise the following steps：
S1. just whole insert is first installed successively in the tip position of die shoe, then paid by screw lock, then by close-fitting mode,
Punching press insert is installed；
S2. in the whole insert of end tail position installation side of die shoe, then paid by screw lock；
S3. it will just turn over insert to be placed sequentially on the relevant position on upper bolster, and paid by screw lock, material pressing core is installed to
On upper bolster, and positioned by pin, then installed on material pressing core gap bridge position and just turn over insert；
S4. remaining standard component then is installed, then is just being turned over process；
S5. just turning over after the completion of process, the insert of just turning on material pressing core gap bridge position pulled down, oblique contract is installed on upper bolster,
The just whole insert of die shoe tip position is pulled down again, the whole process in side is carried out.
7. a kind of application method of shaping mould for manufacturing experimently car roof as claimed in claim 6, it is characterised in that institute
In the step S1 stated, if desired during the car roof of press belt scuttle, punching press insert selects scuttle insert, if desired suppresses
During car roof with big skylight, punching press insert selects big skylight insert, when if desired suppressing the car roof without skylight, punching
Insert is pressed also to select scuttle insert.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710413247.XA CN107186070B (en) | 2017-06-05 | 2017-06-05 | A kind of shaping molding die and its application method for manufacturing experimently car roof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710413247.XA CN107186070B (en) | 2017-06-05 | 2017-06-05 | A kind of shaping molding die and its application method for manufacturing experimently car roof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107186070A true CN107186070A (en) | 2017-09-22 |
| CN107186070B CN107186070B (en) | 2019-08-09 |
Family
ID=59877178
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710413247.XA Active CN107186070B (en) | 2017-06-05 | 2017-06-05 | A kind of shaping molding die and its application method for manufacturing experimently car roof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107186070B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110038964A (en) * | 2019-05-21 | 2019-07-23 | 上海菲格瑞特汽车科技股份有限公司 | A kind of shared die holder for manufacturing experimently top of car top cover |
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| JP2006082101A (en) * | 2004-09-15 | 2006-03-30 | Topre Corp | Method for expanding and drawing product having three-dimensional curved surface part |
| CN202447526U (en) * | 2012-02-29 | 2012-09-26 | 江苏瑞普车业有限公司 | Shaping die for truck top cover |
| KR20130138570A (en) * | 2012-06-11 | 2013-12-19 | 현대자동차주식회사 | Press system |
| CN104858299A (en) * | 2014-10-27 | 2015-08-26 | 北汽福田汽车股份有限公司 | Die for lateral shaping and punching |
| CN105499431A (en) * | 2015-12-21 | 2016-04-20 | 安徽江淮汽车股份有限公司 | Stamping forming process and trimming and shaping composite mould for automobile roof cover |
| CN105880383A (en) * | 2016-04-27 | 2016-08-24 | 富士瑞鹄技研（芜湖）有限公司 | Mold structure for achieving top cover tail portion primary shaping and front shaping and side shaping method of mold structure |
| CN105903813A (en) * | 2016-05-03 | 2016-08-31 | 柳州职业技术学院 | Side reshaping die for car roof with or without skylight |
| CN205732540U (en) * | 2016-06-30 | 2016-11-30 | 安徽江淮汽车股份有限公司 | A kind of vehicle top covers flange side shaping mould |
| CN206779298U (en) * | 2017-06-05 | 2017-12-22 | 上海菲格瑞特汽车科技股份有限公司 | A kind of shaping mould for manufacturing experimently car roof |
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2017
- 2017-06-05 CN CN201710413247.XA patent/CN107186070B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006082101A (en) * | 2004-09-15 | 2006-03-30 | Topre Corp | Method for expanding and drawing product having three-dimensional curved surface part |
| CN202447526U (en) * | 2012-02-29 | 2012-09-26 | 江苏瑞普车业有限公司 | Shaping die for truck top cover |
| KR20130138570A (en) * | 2012-06-11 | 2013-12-19 | 현대자동차주식회사 | Press system |
| CN104858299A (en) * | 2014-10-27 | 2015-08-26 | 北汽福田汽车股份有限公司 | Die for lateral shaping and punching |
| CN105499431A (en) * | 2015-12-21 | 2016-04-20 | 安徽江淮汽车股份有限公司 | Stamping forming process and trimming and shaping composite mould for automobile roof cover |
| CN105880383A (en) * | 2016-04-27 | 2016-08-24 | 富士瑞鹄技研（芜湖）有限公司 | Mold structure for achieving top cover tail portion primary shaping and front shaping and side shaping method of mold structure |
| CN105903813A (en) * | 2016-05-03 | 2016-08-31 | 柳州职业技术学院 | Side reshaping die for car roof with or without skylight |
| CN205732540U (en) * | 2016-06-30 | 2016-11-30 | 安徽江淮汽车股份有限公司 | A kind of vehicle top covers flange side shaping mould |
| CN206779298U (en) * | 2017-06-05 | 2017-12-22 | 上海菲格瑞特汽车科技股份有限公司 | A kind of shaping mould for manufacturing experimently car roof |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110038964A (en) * | 2019-05-21 | 2019-07-23 | 上海菲格瑞特汽车科技股份有限公司 | A kind of shared die holder for manufacturing experimently top of car top cover |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107186070B (en) | 2019-08-09 |
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Denomination of invention: A Plastic Forming Mold for Trial Production of Car Top Cover and Its Usage Method Effective date of registration: 20230821 Granted publication date: 20190809 Pledgee: Shanghai Rural Commercial Bank Co.,Ltd. Qingpu sub branch Pledgor: SHANGHAI FAVORIT AUTOMOTIVE ENGINEERING TECHNOLOGY Co.,Ltd. Registration number: Y2023310000482 |