CN107179717A - A kind of wind-power tower exempts to climb device people's machine testing controller and control method - Google Patents

A kind of wind-power tower exempts to climb device people's machine testing controller and control method Download PDF

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Publication number
CN107179717A
CN107179717A CN201710418441.7A CN201710418441A CN107179717A CN 107179717 A CN107179717 A CN 107179717A CN 201710418441 A CN201710418441 A CN 201710418441A CN 107179717 A CN107179717 A CN 107179717A
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wind
exempts
power tower
climb device
climb
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Inventor
李志斌
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Jiangsu Mansite Wind Power Technology Co Ltd
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Jiangsu Mansite Wind Power Technology Co Ltd
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Priority to CN201710418441.7A priority Critical patent/CN107179717A/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B5/00Measuring for diagnostic purposes; Identification of persons
    • A61B5/02Detecting, measuring or recording pulse, heart rate, blood pressure or blood flow; Combined pulse/heart-rate/blood pressure determination; Evaluating a cardiovascular condition not otherwise provided for, e.g. using combinations of techniques provided for in this group with electrocardiography or electroauscultation; Heart catheters for measuring blood pressure
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0423Input/output
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/21Pc I-O input output
    • G05B2219/21137Analog to digital conversion, ADC, DAC
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/26Pc applications
    • G05B2219/2604Test of external equipment

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  • Health & Medical Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Biomedical Technology (AREA)
  • Molecular Biology (AREA)
  • Biophysics (AREA)
  • Pathology (AREA)
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  • Heart & Thoracic Surgery (AREA)
  • Medical Informatics (AREA)
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  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
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  • Veterinary Medicine (AREA)
  • Wind Motors (AREA)

Abstract

Exempt to climb device people's machine testing controller and control method the invention discloses a kind of wind-power tower, including acquisition module, control module and communication module, the acquisition module includes acceleration/obliquity sensor, weighing sensor and pulse transducer, the control module is single-chip microcomputer, the communication module is wireless communication module, acceleration/the obliquity sensor, weighing sensor and pulse transducer are connected with single-chip microcomputer respectively, the single-chip microcomputer connects wireless communication module, the present invention provides a kind of detection controller equiment not just for operating personnel, a kind of even more guarantee of safe and efficient work, help somewhat to improve electrical safety.

Description

A kind of wind-power tower exempts to climb device people's machine testing controller and control method
Technical field:
Exempt to climb device people's machine testing controller and control the invention belongs to wind-power tower technical field, more particularly to a kind of wind-power tower Method.
Background technology:
With the increasingly decay and the continuous enhancing of people's environmental protection consciousness of global fossil energy, renewable new energy is near More rapidly development has been obtained over year.Wherein, aboundresources, development prospect be very considerable and wind power generation of clean environment firendly Even more enjoy favor.Compared to the wind energy in low latitude in using wind-power electricity generation, the wind energy resources more horn of plenty in 80 meters of high-altitudes, quality is more Plus it is reliable and stable, generating efficiency is higher.Therefore, the wind-power tower built in recent years is typically all that comparison is high.And face is in so It is also psychological one kind on body that repair and maintenance work above high wind-power tower, tower is for operating personnel Challenge.The muscle power of excessive consumption operating personnel, can inherently reduce operating efficiency, can also influence people during tower climbing Member's mood, is less useful for personal safety.Therefore, that designs a kind of light safety of jacking equipment help operating personnel arrives at tower top End purposes with unusual practical significance and widely.
In order to avoid exempting to climb device in phenomenons such as high vibration, the man-machine safeties of tower top, the present invention provides a kind of wind tower Cylinder exempts to climb device people's machine testing controller and control method.By exempting to climb the fusion of device car body multisensor, realize to man-machine state Judgement, improve man-machine safety reliability, provide condition for later stage fault diagnosis research.
The content of the invention:
In view of the above-mentioned problems, exempting to climb device people's machine testing controller the technical problem to be solved in the present invention is to provide a kind of wind-power tower And control method.
A kind of wind-power tower of the present invention exempts to climb device people's machine testing controller, including acquisition module, control module and communication Module, the acquisition module includes acceleration/obliquity sensor, weighing sensor and pulse transducer, and the control module is Single-chip microcomputer, the communication module is wireless communication module, the acceleration/obliquity sensor, weighing sensor and pulse sensing Device is connected with single-chip microcomputer respectively, and the single-chip microcomputer connects wireless communication module.
It is preferred that, the acceleration/obliquity sensor uses ADC for the MPU-6050 sensors of 16 resolution ratio.
It is preferred that, the weighing sensor is YZC-1616 sensors.
It is preferred that, the pulse transducer is SON1303 sensors.
It is preferred that, the single-chip microcomputer is STM32L476 single-chip microcomputers.
A kind of wind-power tower of the present invention exempts to climb device people's machine testing control method, comprises the following steps:
(1)Exempt to climb device start-up operation, hardware initialization;
(2)Record exempts to climb device initial baseline value;
(3)Acquisition module using pulse transducer, weighing sensor and acceleration/obliquity sensor, adopt periodically respectively by system Collect the pulse of people, exempt to climb the signal such as device pedal loading capacity and 3-axis acceleration inclination angle;
(4)Judge whether to reach the sampling time, if so, then recording time-domain reference value and entering next step, if it is not, then continuing to adopt Sample;
(5)The temporal signatures that control module reads the multi-parameter signals from acquisition module and calls FFT functions to carry out signal are carried Take and frequency-region signal processing, write down frequency domain information;
(6)Pass through time-domain reference value and frequency domain information analysis and distinguishing man-machine state.
Beneficial effect of the present invention:The present invention helps to avoid high-rise vibration by detecting high-rise vibration, improves person peace Entirely, prompting maintainer safeguards to guide rail;The state of people can be monitored in real time simultaneously, it is to avoid weariness working, and to exempt to climb device Lifting speed make reasonable selection;It can in real time monitor and exempt to climb the device speed of service and inclination angle, and by wirelessly transmitting data, be used for Judgement exempts to climb device running status.Not exclusively a kind of detection controller equiment, even more safe and efficient work are provided for operating personnel A kind of guarantee of work, helps somewhat to improve electrical safety.
Brief description of the drawings:
For ease of explanation, the present invention is described in detail by following specific implementations and accompanying drawing.
Fig. 1 is that wind-power tower exempts to climb device people's machine testing controller architecture schematic diagram;
Fig. 2 wind-power towers exempt to climb device people's machine testing control method flow chart.
Embodiment:
To make the object, technical solutions and advantages of the present invention of greater clarity, below by the specific implementation shown in accompanying drawing Example describes the present invention.However, it should be understood that these descriptions are merely illustrative, and it is not intended to limit the scope of the present invention.This Outside, in the following description, the description to known features and technology is eliminated, to avoid unnecessarily obscuring idea of the invention.
As shown in Figure 1-2, a kind of wind-power tower of the present embodiment exempts to climb device people's machine testing controller, including acquisition module, Control module and communication module, the acquisition module include acceleration/obliquity sensor, weighing sensor and pulse transducer, The control module is single-chip microcomputer, and the communication module is wireless communication module, the acceleration/obliquity sensor, biography of weighing Sensor and pulse transducer are connected with single-chip microcomputer respectively, and the single-chip microcomputer connects wireless communication module.
Specifically, control module is STM32L476 single-chip microcomputers, can carry out the floating-point operation ability of complexity, it is possible to achieve Fast Fourier Transform (FFT)(FFT)And realize digital filter.Acceleration/obliquity sensor uses ADC for 16 resolution ratio MPU-6050 sensors, can survey acceleration and the inclination angle of three axles.Communicated by IIC interfaces with MCU, at built in motion Reason data bank realizes attitude algorithm, reduces requirement of the motion process computing to CPU.Pulse transducer, which is arranged on, exempts to climb device handle Place, in order to prevent the extruding of different pressures from causing measurement error, is employed plus protective layer and anti-interference strong SON1303 sensings Device.Band logical bandpass filter and operational amplification circuit have been used behind sensor in order to improve signal to noise ratio, has made the signal after amplification It can be collected well by STM32 A/D modular converters.Weighing sensor model YZC-1616, specified range is 50Kg, is Reach and exempt to climb device 100Kg load-carrying demands, system is using four identical sensors connection bridge-types, and range is 200Kg, meets system System is required.Weighing sensor output is analog signal, so needing A/D modular converters HX711 to collect weighing sensor Analog signal be converted to data signal, can intuitively obtain the weight of people on pedal.
A kind of wind-power tower of the present invention exempts to climb device people's machine testing control method, comprises the following steps:
(1)Exempt to climb device start-up operation, hardware initialization;
(2)Record exempts to climb device initial baseline value;
(3)Acquisition module using pulse transducer, weighing sensor and acceleration/obliquity sensor, adopt periodically respectively by system Collect the pulse of people, exempt to climb the signal such as device pedal loading capacity and 3-axis acceleration inclination angle;
(4)Judge whether to reach the sampling time, if so, then recording time-domain reference value and entering next step, if it is not, then continuing to adopt Sample;
(5)The temporal signatures that control module reads the multi-parameter signals from acquisition module and calls FFT functions to carry out signal are carried Take and frequency-region signal processing, write down frequency domain information;
(6)Pass through time-domain reference value and frequency domain information analysis and distinguishing man-machine state.
Specifically, exempt to climb device car body when normally running, what system was gathered periodically exempts to climb the 3-axis acceleration of device car body, inclines Angle and human pulse.Exempt to climb device and produce in running to vibrate, particularly the acceleration of X-axis is showed clearly, from X The acceleration of axle is as the riding index of analysis time domain, and for this discrete signal, its kurtosis coefficient is:
In formula:N is sampling number, and X is signal, and E (X) is average, is variance.
In Practical Project, when it is manned exempt to climb device car body rise to 85-100m when, there is high vibration, can allow manipulation Person feels unusual uncomfortable.Cause this phenomenon main cause:Exempting to climb the long-play of device causes the loosening of some mechanical, makes Diminish into end restraint power.It will exempt to climb device and be interpreted as compression strut model, this phenomenon is the phenomenon of strut buckling.In engineering, general choosing Practical problem, its formula are handled with the Euler's formula of compression strut model:
In formula:E is modulus of elasticity, and I is critical pressure, and μ is length factor, and l is length.
As shown from the above formula, when other conditions are constant, l is longer, easier unstability;μ becomes big, and restraining force is smaller.When being When high-rise vibration occurs for system, system reads current operation height, can calculate μ according to the body weight for measuring people, meanwhile, it is Ensure personal safety, system avoids high-rise vibrating area, and whether prompting maintenance personnel detection guide rail has loosening.
It is larger by disturbing due to the pulse signal of time domain, for convenience of analyzing, to the FFT functional transformations of time domain pulse signal, Calculate the power spectrum of each frequency band.Cr4_fft_64_stm32 functions are called, the FFT computings to 64 data points can be achieved, Computing, which will obtain the information such as amplitude, real part, the imaginary part of each secondary frequency components, to be stored in array.The point fast Fourier of above-mentioned N=64 Conversion:
Then it is that spectrum energy is to each frequency band squared magnitude:
By experiment, the main energetic of the pulse of people is concentrated within 10Hz, fundamental frequency fluctuation range [1.0,1.67], is utilized Butterworth designs digital filter, is obtained by tool box fdatool after digital filter coefficient in operation arm_fir_f32 Function, completes digital filtering, measures human pulse.Meanwhile, the spectrum energy E (1) and other peaks spectrum energy E of analyzing fundamental frequency (2), E (3), E (4) relation, can not only learn the fatigue state of people, and avoid because mechanical oscillation cause pulse frequency spectrum Interference.For quantitative analysis, spectrum energy coefficient S is defined:
Signal acquisition module is respectively intended to gather people using pulse transducer, weighing sensor and acceleration/obliquity sensor Pulse, exempt to climb the signal such as device pedal loading capacity and 3-axis acceleration inclination angle.STM32L476 single-chip microcomputers, which are read, comes from acquisition module Multi-parameter signals and carry out signal temporal signatures extract and frequency-region signal processing.Man-machine status signal is passed through LoRa wireless communication modules are sent to control cabinet part, and realization exempts to climb device operation.
The general principle and principal character and advantages of the present invention of the present invention has been shown and described above.The technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the simply explanation described in above-described embodiment and specification is originally The principle of invention, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these changes Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its Equivalent thereof.

Claims (6)

1. a kind of wind-power tower exempts to climb device people's machine testing controller, it is characterised in that:Including acquisition module, control module and communication Module, the acquisition module includes acceleration/obliquity sensor, weighing sensor and pulse transducer, and the control module is Single-chip microcomputer, the communication module is wireless communication module, the acceleration/obliquity sensor, weighing sensor and pulse sensing Device is connected with single-chip microcomputer respectively, and the single-chip microcomputer connects wireless communication module.
2. a kind of wind-power tower according to claim 1 exempts to climb device people's machine testing controller, it is characterised in that:It is described to accelerate Degree/obliquity sensor uses ADC for the MPU-6050 sensors of 16 resolution ratio.
3. a kind of wind-power tower according to claim 1 exempts to climb device people's machine testing controller, it is characterised in that:It is described to weigh Sensor is YZC-1616 sensors.
4. a kind of wind-power tower according to claim 1 exempts to climb device people's machine testing controller, it is characterised in that:The pulse Sensor is SON1303 sensors.
5. a kind of wind-power tower according to claim 1 exempts to climb device people's machine testing controller, it is characterised in that:The monolithic Machine is STM32L476 single-chip microcomputers.
6. a kind of wind-power tower exempts to climb device people's machine testing control method, it is characterised in that:Comprise the following steps:
(1)Exempt to climb device start-up operation, hardware initialization;
(2)Record exempts to climb device initial baseline value;
(3)Acquisition module using pulse transducer, weighing sensor and acceleration/obliquity sensor, adopt periodically respectively by system Collect the pulse of people, exempt to climb the signal such as device pedal loading capacity and 3-axis acceleration inclination angle;
(4)Judge whether to reach the sampling time, if so, then recording time-domain reference value and entering next step, if it is not, then continuing to adopt Sample;
(5)The temporal signatures that control module reads the multi-parameter signals from acquisition module and calls FFT functions to carry out signal are carried Take and frequency-region signal processing, write down frequency domain information;
(6)Pass through time-domain reference value and frequency domain information analysis and distinguishing man-machine state.
CN201710418441.7A 2017-06-06 2017-06-06 A kind of wind-power tower exempts to climb device people's machine testing controller and control method Pending CN107179717A (en)

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CN201710418441.7A CN107179717A (en) 2017-06-06 2017-06-06 A kind of wind-power tower exempts to climb device people's machine testing controller and control method

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04125270A (en) * 1990-09-17 1992-04-24 Hitachi Ltd Hydraulic elevator
CN203127934U (en) * 2013-03-13 2013-08-14 上海睿技土木工程咨询有限公司 Intelligent control device for building hoist
CN205139673U (en) * 2015-11-25 2016-04-06 北京德鸿宇科技有限公司 Ware overload protection system exempts from to climb
CN205132857U (en) * 2015-12-08 2016-04-06 安道利佳智能科技(北京)股份公司 Intelligence elevator loader
CN106219342A (en) * 2016-08-19 2016-12-14 广州广日电梯工业有限公司 Elevator self diagnosis based on time-frequency convert algorithm and pre-diagnostic system and method
CN106338944A (en) * 2016-09-29 2017-01-18 山东华旗新能源科技有限公司 Safe and intelligent control system for construction hoist

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04125270A (en) * 1990-09-17 1992-04-24 Hitachi Ltd Hydraulic elevator
CN203127934U (en) * 2013-03-13 2013-08-14 上海睿技土木工程咨询有限公司 Intelligent control device for building hoist
CN205139673U (en) * 2015-11-25 2016-04-06 北京德鸿宇科技有限公司 Ware overload protection system exempts from to climb
CN205132857U (en) * 2015-12-08 2016-04-06 安道利佳智能科技(北京)股份公司 Intelligence elevator loader
CN106219342A (en) * 2016-08-19 2016-12-14 广州广日电梯工业有限公司 Elevator self diagnosis based on time-frequency convert algorithm and pre-diagnostic system and method
CN106338944A (en) * 2016-09-29 2017-01-18 山东华旗新能源科技有限公司 Safe and intelligent control system for construction hoist

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Application publication date: 20170919