CN107175771A - It is a kind of that station control system is stirred based on the PLC shield machine synchronous groutings controlled - Google Patents
It is a kind of that station control system is stirred based on the PLC shield machine synchronous groutings controlled Download PDFInfo
- Publication number
- CN107175771A CN107175771A CN201710428504.7A CN201710428504A CN107175771A CN 107175771 A CN107175771 A CN 107175771A CN 201710428504 A CN201710428504 A CN 201710428504A CN 107175771 A CN107175771 A CN 107175771A
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- CN
- China
- Prior art keywords
- module
- control system
- plc
- shield machine
- station control
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000001360 synchronised effect Effects 0.000 title claims abstract description 16
- 238000003756 stirring Methods 0.000 claims abstract description 32
- 238000012544 monitoring process Methods 0.000 claims abstract description 30
- 239000011440 grout Substances 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims abstract description 9
- 238000004891 communication Methods 0.000 claims abstract description 7
- 238000007569 slipcasting Methods 0.000 claims abstract description 6
- 230000007613 environmental effect Effects 0.000 claims description 17
- 239000002002 slurry Substances 0.000 claims description 7
- 238000007664 blowing Methods 0.000 claims description 4
- 230000008676 import Effects 0.000 claims description 4
- 238000005406 washing Methods 0.000 claims description 3
- 230000010354 integration Effects 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 8
- 238000007599 discharging Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 9
- 239000004568 cement Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 206010057315 Daydreaming Diseases 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C9/00—General arrangement or layout of plant
- B28C9/02—General arrangement or layout of plant for producing mixtures of clay or cement with other materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/02—Controlling the operation of the mixing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/0404—Proportioning
- B28C7/0418—Proportioning control systems therefor
Landscapes
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The present invention provides a kind of shield machine synchronous grouting stirring station control system controlled based on PLC, including operation control system, PLC control system and execution system, it is characterised in that the operation control system includes operation module, communication module and monitoring module；The execution system includes operation module and warning module；The operation module is provided with remote control platform and local manipulation platform；The monitoring module is used to monitor Parameters variation during stirring, slip casting；The warning module, is connected with operation module, and when the Parameters variation in whipping process exceedes predetermined threshold value, driving warning module starts.The synchronous grouting stirring station control system of the present invention can be for Different Strata precision adjustment grout coordinate ratio, make stratum settlement control more effective, reduce shield-tunneling construction influences on surrounding enviroment, realize and controlled from batching metering, stirring, to discharging production the automating of overall process, intelligent, precision, operating efficiency and product quality are greatly promoted, with notable economic and social benefit.
Description
Technical field
The technology belongs to tunnel construction technical field.More specifically, this technology be related to it is a kind of based on PLC control
Shield machine synchronous grouting stirs station control system.
Background technology
With the expansion in shield-tunneling construction market, current domestic existing shield has started to a PLC with mixing plant complete set of equipments
Automatically controlling for mixing plant is not implemented in stirring station control system in Application of control device, and mixing plant arrangement and pipeline
There is more defect in system design, easily agitator tank or transfer pipeline blockage problem occur in construction, cause shield to stop work.Existing shield
The structure following several respects problem of cement stirring station generally existing：(1) automaticity is low：The stirring that current each unit in charge of construction uses
Stand and do not possess automatic control function, feeding, weigh, blanking, all operations such as stirring it is all complete manually by mixing plant operating personnel
Into；(2) anti-misoperation function is not possessed：Do not possess interlock function between each button in stirring station control system, work as operator
Member's operation is unskilled, when lacking a sense of responsibility or be absent minded, easily pushes the wrong button, causes doses inaccurate or blanking
Sequence error causes cement caking in agitator tank not stir, and causes waste of material；(3) fault-free warning function：Work as control system
Break down, when mixing plant can not be run, maintenance personal can not judge failure cause at once, need to investigate one by one, maintenance time
It is longer；(4) without remote control function：When geological condition is changeable, it is necessary to frequently adjust grout coordinate ratio, due to not possessing long-range control
Function processed, adjustment work can not be completed by shield machine manipulator, can only Advise By Wire mixing plant staff change grout coordinate ratio；
(5) without materials statistical function：Control system does not possess materials record and statistical function, and materials are manual by mixing plant operating personnel
Record, log file is easily damaged or lost, and causes materials to adjust, engineering cost analyzes inaccurate；(6) without intelligent control work(
Energy：Suitable grout coordinate ratio can not be selected according to the changes of hydrological geological conditions.
To solve produced problem in existing shield cement stirring station system architecture and control system, provide after improving and be
Structure of uniting and control system composition, make shield cement stirring station turn into a set of Automated electronic dispensing, control device, it is by industry control
Machine, operating desk and the part of field control station three composition based on PLC, can automatically control each several part thing according to given formula
Material is weighed, fed intake, stirring, and is realized from batching metering, stirring, to discharging production the automating of overall process, intellectuality, is matched somebody with somebody with raising
Expect precision, improve product quality, reduce cost.
The content of the invention
The present invention is intended to provide a kind of automation and intelligentized grouting stirring station and its control system, can shine and give
Fixed formula automatically controls each several part material weighing, feeds intake, stirs, and to improve proportioning accuracy, improves product quality, improves shield
The operating efficiency of structure machine grouting stirring, and rationally reduce cost.
The purpose of the present invention is achieved through the following technical solutions：
It is a kind of that station control system, including operation control system, PLC control system are stirred based on the PLC shield machine synchronous groutings controlled
System and execution system, it is characterised in that the operation control system includes operation module, communication module and monitoring module；It is described to hold
Row system includes operation module and warning module；The operation module is provided with remote control platform and local manipulation platform；It is described
Monitoring module is connected with operation module, and for monitoring Parameters variation in whipping process, the parameter includes wet end furnish, stream of slurry
Amount, blowing time, mixing time, grouting pipeline washing time；The warning module, is connected with operation module, works as whipping process
In Parameters variation exceed predetermined threshold value when driving warning module start.
Further, the mixing plant is additionally provided with environmental monitoring system and model module, and the environmental monitoring system is used to adopt
Collect the extraneous hydrogeological information of shield machine running environment；The slurry for Different Strata condition setting is included in the model module
Liquid matches the standardization setting database of parameter：The database can be spontaneously generated by system, can also be by manually being set；Hold
Data recordin module is additionally provided with row system, to record data message in operation module；
Further, the environmental monitoring system is connected with operation control system and shield machine control system, PLC can be driven to control
Device reads in the data message of model module.
Further, the data message that the data recordin module record environmental monitoring system, operation module are gathered, is stirred
Mix, after slip casting end-of-job, relevant information is integrated into one group model information of generation imports and be stored in model module.
The present invention can use feelings by Knowing material in time based on the shield machine synchronous grouting stirring station control system that PLC is designed
Condition, and mixing plant running situation, monitoring system are carried out data transmission by communication module and PLC.The system provides double behaviour simultaneously
Make platform, by telecommunication system, shield manipulator can enter to grout coordinate ratio, mixing time respectively with mixing plant operating personnel
Row Synchronization Control, can make stratum settlement control more effective, reduces shield for Different Strata precision adjustment grout coordinate ratio
Construction influences on surrounding enviroment, realize from batching metering, stirring, to discharging production the automating of overall process, it is intelligent, refine
Control, greatly promotes operating efficiency and product quality, with notable economic and social benefit.
Brief description of the drawings
Fig. 1 is the shield machine synchronous grouting mixing plant system schematic that embodiments of the invention 1 are controlled based on PLC.
Fig. 2 is the shield machine synchronous grouting mixing plant system schematic that embodiments of the invention 5 are controlled based on PLC.
Embodiment
Embodiment 1：
As shown in figure 1, the present embodiment provides a kind of shield machine synchronous grouting mixing plant controlled based on PLC, including operational control
System, PLC and execution system, it is characterised in that the operation control system includes operation module, communication module and prison
Control module；The execution system includes operation module and warning module；The operation module is provided with remote control platform and locally
Report control platform：Specifically, local manipulation platform meets mixing plant personnel's local manipulation needs, and mixing plant operating personnel can be according to skill
Art is told somebody what one's real intentions are and grout coordinate ratio is adjusted, and situation starts and stopped stirring operation according to demand；Console meets shield
Manipulator's remote control requirements, according to construction hydrological geological conditions adjustment grout coordinate ratio, slurries are adjusted according to construction technology process
Mixing time, console is communicated by communication module and PLC.
The monitoring module is connected with operation module, and for monitoring Parameters variation in whipping process, the parameter includes slurry
Expect proportioning, slurry flow, blowing time, mixing time, grouting pipeline washing time；The warning module, with operation module phase
Even, when the Parameters variation during grouting stirring exceedes predetermined threshold value, driving warning module starts.
Monitor meets administrative staff's regulatory requirement, can Knowing material service condition, and mixing plant running situation in time,
Monitoring system is carried out data transmission by communication module and PLC.
Embodiment 2：
The general principle of the present embodiment is substantially the same manner as Example 1, and it, which is distinguished, is also to include environmental monitoring system and pattern die
Block, the environmental monitoring system is connected with operation control system and shield machine control system, and PLC can be driven to read in model
The data message of module.
Embodiment 3：
The present embodiment general principle is same as Example 1, and it, which is distinguished, is also to include model module and the number located at runtime
According to logging modle, the data recordin module is connected with model module, after stirring, slip casting end-of-job, the data recordin module institute
Each parameter information of record generates a group model information and imports model module.
Embodiment 4：
The present embodiment general principle is same as Example 1, and it, which is distinguished, is also to include environmental monitoring system and data recordin module,
The data recordin module can the data message that is gathered of instant recording environmental monitoring system and each link of runtime parameter letter
Breath.
Embodiment 5：
As shown in Fig. 2 the present embodiment is identical with the general principle of embodiment 1, it, which is distinguished, is that the present embodiment also includes environment and supervised
Examining system, the environmental monitoring system can gather the extraneous hydrogeological information of shield machine running environment；Also set in execution system
There is data recordin module, to record data message in operation module；Included in model module, the model module for difference
The standardization setting database for the grout coordinate ratio parameter that formation condition is set：The database can be spontaneously generated by system, can also
By manually being set.The data message that the data recordin module record environmental monitoring system, operation module are gathered, is stirred
Mix, after slip casting end-of-job, relevant information is integrated into one group model information of generation imports and be stored in model module.The ring
Border monitoring system is connected with operation control system, and PLC can be driven to read in the data message of model module.
The technical principle of the present invention is described above in association with specific embodiment.These descriptions are intended merely to explain the original of the present invention
Reason, and limiting the scope of the invention can not be construed in any way.Based on explanation herein, those skilled in the art
Member, which would not require any inventive effort, can associate other embodiments of the present invention, and these modes fall within this
Within the protection domain of invention.
Claims (6)
1. a kind of stir station control system, including operation control system, PLC control based on the PLC shield machine synchronous groutings controlled
System and execution system, it is characterised in that the operation control system includes operation module, communication module and monitoring module；It is described
Execution system includes operation module and warning module；The operation module is provided with remote control platform and local manipulation platform；Institute
Monitoring module is stated with operation module to be connected, for monitoring Parameters variation in slurries whipping process, the parameter including wet end furnish,
Slurry flow, blowing time, mixing time, blowing pipeline washing time；The warning module, is connected with operation module, when stirring
Driving warning module starts when Parameters variation during mixing exceedes predetermined threshold value.
2. a kind of shield machine synchronous grouting stirring station control system controlled based on PLC as claimed in claim 1, its feature is existed
In also including environmental monitoring system, the environmental monitoring system can gather the extraneous hydrogeological information of shield machine running environment；
Data recordin module is additionally provided with execution system, to record data message in operation module；Model module, the model module
In include for Different Strata condition setting grout coordinate ratio parameter standardization setting database：The database can be by system certainly
Occur into, can also be by manually being set.
3. a kind of shield machine synchronous grouting stirring station control system controlled based on PLC as claimed in claim 1, its feature is existed
In also including environmental monitoring system and model module, the environmental monitoring system and operation control system and shield machine control system
It is connected, PLC can be driven to read in the data message of model module.
4. a kind of as claimed in claim 1 stir station control system based on the PLC shield machine synchronous groutings controlled, it is characterised in that
Also include model module and the data recordin module located at runtime, the data recordin module is connected with model module, stirring,
Slip casting is mixed after end-of-job, and each parameter information that the data recordin module is recorded generates a group model information and imports pattern die
Block.
5. a kind of shield machine synchronous grouting stirring station control system controlled based on PLC as claimed in claim 1, its feature is existed
In also include environmental monitoring system and data recordin module, the data recordin module can instant recording environmental monitoring system gathered
Data message and each link of runtime parameter information.
6. a kind of shield machine synchronous grouting stirring station control system controlled based on PLC as claimed in claim 2, its feature is existed
In the data message that the data recordin module records environmental monitoring system, operation module is gathered, stirring, slip casting end-of-job
Afterwards, relevant information integration one group model information of generation is imported and is stored in model module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710428504.7A CN107175771A (en) | 2017-06-08 | 2017-06-08 | It is a kind of that station control system is stirred based on the PLC shield machine synchronous groutings controlled |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710428504.7A CN107175771A (en) | 2017-06-08 | 2017-06-08 | It is a kind of that station control system is stirred based on the PLC shield machine synchronous groutings controlled |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107175771A true CN107175771A (en) | 2017-09-19 |
Family
ID=59836889
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710428504.7A Pending CN107175771A (en) | 2017-06-08 | 2017-06-08 | It is a kind of that station control system is stirred based on the PLC shield machine synchronous groutings controlled |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107175771A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107728492A (en) * | 2017-10-30 | 2018-02-23 | 中国石油大学(华东) | A kind of deformable solution-cavity filling automatic simulation system and emulation mode |
| CN108708733A (en) * | 2018-05-16 | 2018-10-26 | 中铁工程装备集团有限公司 | A kind of shield machine remote data acquisition transmission device and method |
| CN109352832A (en) * | 2018-12-18 | 2019-02-19 | 四川骏峰建筑工程机械有限公司 | A kind of tele-control system and method for mixing plant |
| CN110209110A (en) * | 2019-06-24 | 2019-09-06 | 武汉工程大学 | PLC fault detection method, computer equipment and the storage medium that shield machine remanufactures |
| CN111469281A (en) * | 2020-03-25 | 2020-07-31 | 珠海仕高玛机械设备有限公司 | Intelligent stirrer and control method thereof |
| CN112051794A (en) * | 2020-09-30 | 2020-12-08 | 中交第一航务工程局有限公司 | Intelligent double-wheel milling pulping and grouting monitoring system and method |
| CN112943274A (en) * | 2021-04-06 | 2021-06-11 | 中天建设集团有限公司 | Design method for mixing ratio of high-performance shield tunnel synchronous grouting material |
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| CN103425111A (en) * | 2013-08-19 | 2013-12-04 | 三一汽车制造有限公司 | Mortar mixing station and control system thereof |
| CN103885383A (en) * | 2014-03-27 | 2014-06-25 | 辽宁工程技术大学 | Touch screen type batching control method and system for concrete batching plant |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107728492A (en) * | 2017-10-30 | 2018-02-23 | 中国石油大学(华东) | A kind of deformable solution-cavity filling automatic simulation system and emulation mode |
| CN107728492B (en) * | 2017-10-30 | 2021-03-23 | 中国石油大学(华东) | Deformable karst cave filling automatic simulation system |
| CN108708733A (en) * | 2018-05-16 | 2018-10-26 | 中铁工程装备集团有限公司 | A kind of shield machine remote data acquisition transmission device and method |
| CN109352832A (en) * | 2018-12-18 | 2019-02-19 | 四川骏峰建筑工程机械有限公司 | A kind of tele-control system and method for mixing plant |
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| CN111469281A (en) * | 2020-03-25 | 2020-07-31 | 珠海仕高玛机械设备有限公司 | Intelligent stirrer and control method thereof |
| CN111469281B (en) * | 2020-03-25 | 2021-05-25 | 珠海仕高玛机械设备有限公司 | Intelligent stirrer and control method thereof |
| CN112051794A (en) * | 2020-09-30 | 2020-12-08 | 中交第一航务工程局有限公司 | Intelligent double-wheel milling pulping and grouting monitoring system and method |
| CN112943274A (en) * | 2021-04-06 | 2021-06-11 | 中天建设集团有限公司 | Design method for mixing ratio of high-performance shield tunnel synchronous grouting material |
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Application publication date: 20170919 |
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