CN107168262A - One kind automation machining cell monitoring system and method - Google Patents
One kind automation machining cell monitoring system and method Download PDFInfo
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- CN107168262A CN107168262A CN201710419684.2A CN201710419684A CN107168262A CN 107168262 A CN107168262 A CN 107168262A CN 201710419684 A CN201710419684 A CN 201710419684A CN 107168262 A CN107168262 A CN 107168262A
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 132
- 238000003754 machining Methods 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000012545 processing Methods 0.000 claims abstract description 31
- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 230000008859 change Effects 0.000 claims description 11
- 230000005347 demagnetization Effects 0.000 claims description 4
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- 230000002093 peripheral effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 20
- 230000004044 response Effects 0.000 abstract description 4
- 230000009885 systemic effect Effects 0.000 abstract description 2
- 238000007726 management method Methods 0.000 description 14
- 230000006870 function Effects 0.000 description 8
- 238000004891 communication Methods 0.000 description 7
- 238000012546 transfer Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 4
- 230000010354 integration Effects 0.000 description 3
- 230000006855 networking Effects 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
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- 238000010168 coupling process Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31088—Network communication between supervisor and cell, machine group
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
Machining cell monitoring system and method is automated the invention discloses one kind, including automation processing unit module, industrial switch module, remote monitoring room module and wireless terminal module, the automation processing unit module is connected by serial server and the industrial switch module, the industrial switch module is used for and remote monitoring room module connection, Digit Control Machine Tool monitoring and automation tool monitoring are provided with the automation processing unit module, it is respectively used to the status data of lathe and tool being sent to the remote monitoring room module and realizes remote monitoring.Monitoring system and method for the present invention has that perfect in shape and function, data transmission performance be good, monitoring distance, and systemic openness is high, effectively reduces cost of labor, alarm response speed is fast, shortens processing and wait and dead time, improve production efficiency.
Description
Technical field
The invention belongs to mechanical automation monitoring technology field, and in particular to one kind automation machining cell monitoring system and
Method.
Background technology
With " industry 4.0 " proposition and《Made in China 2025》Issue, put into practice " intelligence manufacture " as industrial quarters accumulate
The proposition that pole is explored.Under the overall situation of manufacturing industry transition and upgrade, various automatic production lines are largely disposed, especially " machine
The automatic machining cell of the outer loading and unloading of the machine of people+many Digit Control Machine Tool+automation tools ".Such a automation machining cell is in processing
During larger, heavy workpiece, efficiently solve that artificial loading and unloading labor intensity is big, the bad control of feeding precision the problems such as.However,
Automate machining cell running situation complex, need robot module, many Digit Control Machine Tool modules, automation tool module etc.
Effectively coordinate, its effect of competence exertion improves production efficiency.Therefore, a kind of automation machining cell monitoring system is researched and developed, in real time
Grasp, the running status of each module of monitoring automation unit is very much necessary.Such a automation cell monitoring system, on the one hand expands
Control range of the operator for operation object, improves manager and facilitates journey for what unit running situation was grasped
Degree；On the other hand manufacture resource sharing is also beneficial to, reaches the purpose for fully improving unit utilization rate.
At present, the monitoring system ratio of machining cell is automated applied to " robot+many Digit Control Machine Tool+automation tools "
It is more rare, or form is relatively simple.Some monitoring system deployment on the touchscreen, can carry out letter to unit correlation module signal
Single display and processing；Some monitoring systems can be monitored to numerical control machine tool information, provided using lathe manufacturer mostly
Special-purpose software, other modules to unit can not monitor；Some monitoring systems are deployed near unit, can only realize range line
From data transfer.
Have the following disadvantages：Monitoring function is single：Touch screen function is single, and main control PLC signal in unit can only be carried out
Simple displaying, monitoring, can not obtain effective monitoring, far from satisfaction for whole to robot and automation tool running situation
The monitoring requirement of automation cell；Data transfer is poor：Existing numerical control machine tool monitoring system is unit serial communication, machine mostly
Data message is unable to Real-Time Sharing between bed, influences the productive temp of whole machining cell；Conventional serial interface communication there is also speed it is low,
The shortcomings of poor reliability, network characteristic are poor, needs are specially connected up；Monitoring is apart from short：Touch-screen and serial ports monitoring system of machine one
As be only deployed near automation cell, the type price with Remote WEB function is higher, increase entreprise cost；Open system
Property is low：The general interface of monitoring software that lathe manufacturer provides is not opened, and effective integration is unable to other systems (such as MES system)；
Cost of labor is high；The equipment management personnel of Control Room can not leave for a long time, and production management and control need to arrange special messenger in workshop Walkthrough,
The higher alarm response of cost of labor is sluggish：Whole machining cell modules all have alarm mechanism, and alarm state information is not if
Equipment management personnel not at the scene can be fed back in time, and automation cell will be waited or dead state in processing, reduction life
Produce efficiency.
The content of the invention
It is applied in view of the above-mentioned deficiencies in the prior art, the technical problem to be solved by the present invention is that providing one kind
The real-time monitoring system and method for the outer automatic loading/unloading machining cell of " robot+many Digit Control Machine Tool+automation tools " machine, can
Shareable data and MES system effective integration between the modules of remote monitoring automation cell, each lathe, help equipment pipe
Reason personnel grasp in real time, the running status of each module of monitoring automation unit, receive in time and handle warning message.
The present invention uses following technical scheme：
One kind automation machining cell monitoring system, including it is automation processing unit module, industrial switch module, long-range
Room module and wireless terminal module are monitored, the automation processing unit module passes through serial server and the industrial switch
Module is connected, and the industrial switch module is used for and remote monitoring room module connection, the automation machining cell mould
Digit Control Machine Tool monitoring and automation tool monitoring are provided with block, is respectively used to the status data of lathe and tool being sent to institute
State remote monitoring room module and realize remote monitoring.
Further, the automation processing unit module is controlled including robot, main control PLC, Digit Control Machine Tool and automation
Tool, the automation tool is connected by the Digit Control Machine Tool with the main control PLC, is controlled the automation by I/O signals
The sensor signal of tool is stored on the Digit Control Machine Tool, and the monitoring to automation tool, institute are realized by monitoring Digit Control Machine Tool
Main control PLC is stated to be connected with the robot.
Further, between the robot and the main control PLC, between the Digit Control Machine Tool and main control PLC, and number
Control and data interaction is carried out using I/O modules between lathe and automation tool.
Further, the automation processing unit module also includes the camera equipped with network card interface, the camera
For the data of collection to be passed through into the industrial switch module transfer to the remote monitoring room module.
Further, the industrial switch module is by one-level interchanger, the one or two grade of interchanger and the two or two grade of exchange
Mechanism into, the serial server, Digit Control Machine Tool and robot are connected with the one or the two grade of interchanger respectively, the described 1st
Level interchanger is connected by the one-level interchanger and the two or two grade of interchanger with the remote monitoring room module.
Further, the remote monitoring room module is made up of monitoring system terminal and LED display, the monitoring system
Terminal is connected with the two or the two grade of interchanger, and is shown by the LED display.
Further, wireless router is provided with the industrial switch module, the wireless terminal module includes hand
Machine client and tablet personal computer client, the wireless router are used for and the cell-phone customer terminal and tablet personal computer client company
Connect and realize telemedicine education.
A kind of monitoring method for automating machining cell monitoring system, comprises the following steps：
S1, supervisory control system running, main control PLC receive the loading and unloading signal from Digit Control Machine Tool, and progress handles backward machine
People sends path code, and the artificial Digit Control Machine Tool of control machine carries out loading and unloading, is also secured to automatic on Digit Control Machine Tool table top
Change tool to cooperate with the robot, complete Automatic-clamping, unclamp, position, filling demagnetization operation；
S2, Digit Control Machine Tool monitor portion and automation tool monitor portion receive Digit Control Machine Tool and automation tool institute respectively
The conditions of machine tool data and tool status data of transmission are simultaneously sent to monitoring system terminal；
S3, operation outdoor scene monitor portion, receive the video data information of camera transmission and pass through industrial switch module
Monitoring system terminal is sent to, and is shown in real time on LED display；
S4, main control PLC monitor portion and supervisory control of robot part receive the main control PLC state transmitted by main control PLC respectively
Data and robotary data, and compared with outdoor scene monitor portion described in step S2, Real-time Feedback automation machining cell
Working condition.
Further, in step S2, the Digit Control Machine Tool monitor portion is used to realize long-range acquisition machine tool information simultaneously
Lathe is controlled, the automation tool monitor portion is used to realize long-range acquisition tool status information and controls tool to act.
Further, the machine tool information includes machine coordinates, alarm, program state, feed speed, main shaft
Rotating speed, Workpiece zero point information, lathe peripheral hardware information, lathe picture, lathe software and hardware version information；The tool status information bag
Include cylinder whether release retract in place, magnetic suction disc whether fill demagnetize successfully, zero point quick change whether tense release in place, loading and unloading
When tool surface whether clean out.
Compared with prior art, the present invention at least has the advantages that：
Present invention automation machining cell monitoring system includes automation processing unit module, industrial switch module, remote
Range monitoring room module and wireless terminal module, automation processing unit module are connected by serial server and industrial switch module
Connect, industrial switch module is used for and the connection of remote monitoring room module, Digit Control Machine Tool is provided with automation processing unit module
Monitoring and automation tool monitoring, are respectively used to the status data of lathe and tool being sent to the realization of remote monitoring room module far
Range monitoring, main control PLC, robot, many Digit Control Machine Tools, many automation tools can be monitored simultaneously, and each intermodular data is shared,
Equipment manager can be helped to grasp the overall running situation of whole unit, the demand of " unmanned " factory can be met.
Further, each intermodule equipped with direct or indirect network card interface, can quickly be incorporated to EPA and communicated,
Expansion interface is left, facilitates enterprise according to oneself demand, the personalized MES system of customization, to links in process of manufacture
Real time data be monitored.
Further, industrial switch module is by one-level interchanger, the one or two grade of interchanger and the two or two grade of exchange mechanism
Into according to ICP/IP protocol networking, EPA communication, each module configures network card interface, without using RS232, RS485
Deng serial communication, speed is high, reliability is high, in addition by the way of exchange piling connection, improves efficiency of transmission.
Further, the monitoring system can be disposed in wireless terminals such as mobile phone, flat boards, and monitoring distance, place are unrestricted,
Equipment manager can configure wireless terminal module, even if not at the scene or Control Room, can be also monitored to unit running situation,
Now equipment manager can carry out other work, realize Integration of Human Resources；Management and control is produced simultaneously no longer needs to arrange for a large amount of people
Member reduces cost of labor in workshop Walkthrough.
Further, present invention automation each module of machining cell monitoring system is respectively provided with alarm response mechanism, passes through nothing
Line terminal, warning message can feed back in time not at the scene or Control Room equipment management personnel, be unlikely to machining cell it is long when
Between stay cool, improve production efficiency.
The invention also discloses a kind of monitoring method for automating machining cell monitoring system, the communication between modules is straight
Connect or realized indirectly by EPA, monitored equipment bottom is concentrated mainly on automation processing module, real time data
It is collected, by industrial switch network module, transfer data to remote monitoring room module or wireless terminal module there is provided
The real time data inspecting function of links in automation cell production process, effectively by the running situation of the various equipment of unit
Monitoring module is uniformly included, management level can clearly understand the production and equipment operation of any time unit by monitoring system
Situation.
In summary, monitoring system and method for the present invention have perfect in shape and function, data transmission performance it is good, monitoring distance,
Systemic openness is high, effectively reduces cost of labor, and alarm response speed is fast, shortens processing and waits and dead time, improves life
Produce efficiency.
Below by drawings and examples, technical scheme is described in further detail.
Brief description of the drawings
Fig. 1 is monitoring system structure chart of the present invention.
Wherein：1. camera；2. the first automation tool；3. the first Digit Control Machine Tool；4. the second automation tool；5. second
Digit Control Machine Tool；6. robot；7. main control PLC；8. serial server；9. the 3rd Digit Control Machine Tool；10. the 3rd automation tool；11.
One or two grade of interchanger；12. one-level interchanger；13. the two or two grade of interchanger；14. wireless router；15. monitoring system terminal；
16.LED display screens；17. cell-phone customer terminal；18. tablet personal computer client.
Embodiment
Machining cell monitoring system is automated the invention provides one kind, is exchanged by automation processing unit module, industry
Communication between machine module, remote monitoring room module, wireless terminal module composition, modules is directly or indirectly through industrial ether
Net is realized.Monitored equipment bottom is concentrated mainly on automation processing module, including main control PLC, robot, many numerical control machines
All directly or indirectly it is furnished with network card interface in bed, many automation tools, these equipment.When automation cell is run, these
The real time data of equipment is all collected, and by industrial switch network module, transfers data to remote monitoring room module or nothing
Line terminal module.
Referring to Fig. 1, present invention automation machining cell monitoring system is made up of four parts, it is automation work sheet respectively
Element module, industrial switch module, remote monitoring room module and wireless terminal module, the automation processing unit module is successively
It is connected by serial server 8 and the industrial switch module with the remote monitoring room module, for realizing remote monitoring,
Wireless router 14 is provided with the industrial switch module, passes through the wireless router 14 and the wireless terminal module
Connection realizes that mobile terminal remote is monitored.
Wherein, automation processing unit module includes camera 1, robot 6, main control PLC 7, Digit Control Machine Tool and automation
Tool, the robot 6, Digit Control Machine Tool and automation tool are connected with the main control PLC 7 respectively, the robot 6 and master control
Between PLC7, special I/O is used between the Digit Control Machine Tool and main control PLC 7, and between Digit Control Machine Tool and automation tool
Module carries out data interaction.
When unit is run, the main control PLC 7 receives the loading and unloading signal from the Digit Control Machine Tool, and progress handles backward
The transmitting path of robot 6 coding, controls the robot 6 to carry out loading and unloading for Digit Control Machine Tool, is also secured to numerical control machine
The automation tool on table face cooperates with the robot 6, completes Automatic-clamping, unclamps, positions, filling demagnetization etc.
Operation.
The Digit Control Machine Tool includes：First Digit Control Machine Tool 3, the second Digit Control Machine Tool 5 and the 3rd Digit Control Machine Tool 9, corresponding institute
Stating automation tool includes：The first automation automation automation tool 10 of tool 4 and the 3rd of tool 2, second, described first certainly
The automation tool 4 and the 3rd of dynamicization tool 2, second automates tool 10 respectively through first Digit Control Machine Tool 3, the second numerical control
The Digit Control Machine Tool 9 of lathe 5 and the 3rd is connected with the main control PLC 7.
First Digit Control Machine Tool 3, the second Digit Control Machine Tool 5 and the 3rd Digit Control Machine Tool 9 are configured with network card interface, can directly connect
Connect netting twine to be incorporated in LAN, without using serial communications such as RS232, RS485, the plan of LAN can be built according to PC
Networking is slightly carried out, by industrial switch module, by first Digit Control Machine Tool 3, the second Digit Control Machine Tool 5 and the 3rd Digit Control Machine Tool
9 data transfer is to monitor terminal.
It is described first automation tool 2, second automation tool 4 and the 3rd automation tool 10 data acquisition according to
If separate modular, increase cost, the present invention is existing to pass through itself and described the by the automation tool each several part sensor signal
The I/O signal interactions of one Digit Control Machine Tool 3, the second Digit Control Machine Tool 5 and the 3rd Digit Control Machine Tool 9 be stored in first Digit Control Machine Tool 3,
On second Digit Control Machine Tool 5 and the 3rd Digit Control Machine Tool 9, the monitoring to automation tool is realized by monitoring Digit Control Machine Tool, is enterprise
Save cost.
The main control PLC 7 is needed to change by serial server 8, and access industrial is exchanged again after the protection of serial ports Phototube Coupling
Machine module, realizes that equipment is networked indirectly.Serial server 8 using the data of the serial ports of main control PLC 7 as TCP/IP the application number of plies
According to mode of operation selection TCP patterns, using serial ports framing technology, the serial data of each two packet interval length are packed
Sent afterwards as Ethernet data, realize data encapsulated delivery.
Main control PLC 7 when the operation to robot 6 is controlled, can real-time storage robot 6 every data parameters,
Such as whether whether normal operation, the path subprogram number being currently running, correlation I/O signals interact normally for robot, equally will
After these data are changed through serial server 8, indirect access industrial switch module realizes the monitoring to robot 6.
The automation processing unit module also includes the camera 1 equipped with network card interface, whole single for gathering in real time
First operation image video, by way of netting twine is connected, the data transfer that camera 1 is gathered to the industrial switch mould
Block, finally by network transmission to the monitoring system terminal 15.
Industrial switch module is responsible for building the industrial local network of whole automation cell monitoring system, realizes in data
Turn.Industrial switch module is connected each equipment and its sensor of unit etc. using industrial Ethernet technology, so
Monitoring just enters the integrated unit stage from separate unit, and the service of each admin site is connected with LAN, forms prison
Control the network environment of unit.
The network information foundation structure basic due to establishing, monitoring, the maintenance of unit can realize data sharing,
Internet finally is connected to across different sub-network, different physical regions, Web remote monitoring systems are realized.Passed to improve data
Defeated efficiency, can be used 100 m switch, if one-level exchange interface lazy weight can use exchange to connect all devices
The mode that machine stacks connection is extended, by one-level interchanger 12, the one or two grade of interchanger 11, the two or the two grade of structure of interchanger 13
Into.
The serial server 8, the first Digit Control Machine Tool 3, the second Digit Control Machine Tool 5, the 3rd Digit Control Machine Tool 9, robot 6 and take the photograph
It is connected respectively with the one or the two grade of interchanger 11 as first 1, the one or the two grade of interchanger 11 passes through the one-level interchanger 12
It is connected with the two or two grade of interchanger 13 with the remote monitoring room module.
The remote monitoring room module is made up of monitoring system terminal 15 and LED display 16, the monitoring system terminal
15 are connected with the two or the two grade of interchanger 13, and are shown by the LED display 16.
Wherein monitoring system terminal 15 receives the data from industrial switch module according to ICP/IP protocol networking.
TCP/IP defines how electronic equipment is connected into internet, and the standard how data are transmitted between them.Agreement is used
Network access layer, internetwork layer, transport layer, the hierarchical structure of application layer, each layer all call the association that his next layer is provided
Discuss to complete the demand of oneself.Monitoring system terminal 15 includes the monitoring of operation outdoor scene, main control PLC monitoring, supervisory control of robot, numerical control
The parts such as lathe monitoring, the monitoring of automation tool, MES interface ends.
Run outdoor scene monitor portion and receive the video data information that camera 1 is sent, show in real time on LED display 16
Show.
The present invention can match wireless terminal module, and the one-level interchanger 12 is by wireless router 14 and the wireless end
End module is connected, and sets up radio local network environment by wireless router 14, terminal is equipped with cell-phone customer terminal 17 and tablet personal computer visitor
Family end 18.User can check a certain module of the status information, especially unit of automation machining cell in mobile client
Alarm, unit be in stagnate running status when, monitoring system warning message can be timely transmitted to not at the scene or monitoring
The equipment manager of room, equipment manager can remotely or carry out alert process of being in the action, it is ensured that unit continues normal operation, no
As for dead state is constantly in, production efficiency is influenceed.
A kind of monitoring method for automating machining cell monitoring system, comprises the following steps：
S1, supervisory control system running, main control PLC receive the loading and unloading signal from Digit Control Machine Tool, and progress handles backward machine
People sends path code, and the artificial Digit Control Machine Tool of control machine carries out loading and unloading, is also secured to automatic on Digit Control Machine Tool table top
Change tool to cooperate with the robot, complete Automatic-clamping, unclamp, position, filling demagnetization operation；
S2, Digit Control Machine Tool monitor portion and automation tool monitor portion receive Digit Control Machine Tool and automation tool institute respectively
The conditions of machine tool data and tool status data of transmission are simultaneously sent to monitoring system terminal；
S3, operation outdoor scene monitor portion, receive the video data information of camera transmission and pass through industrial switch module
Monitoring system terminal is sent to, and is shown in real time on LED display；
S4, main control PLC monitor portion and supervisory control of robot part receive the main control PLC state transmitted by main control PLC respectively
Data and robotary data, and compared with outdoor scene monitor portion described in step S2, Real-time Feedback automation machining cell
Working condition.
Main control PLC monitor portion and supervisory control of robot part receive the main control PLC status number transmitted by main control PLC 7 respectively
According to robotary data, and be compared with outdoor scene monitor portion, tell in real time equipment manager automate at present plus
Which step action processing is work order member carrying out, and whether previous step loading and unloading action processing is normally completed, and next step loading and unloading are moved
Whether the condition dealt with meets, and helps the running status of equipment manager more effectively management and control automation cell, improves single
The security of member operation.
Digit Control Machine Tool monitor portion and automation tool monitor portion receive the first Digit Control Machine Tool 3, the second numerical control machine respectively
Conditions of machine tool data and tool status data transmitted by the Digit Control Machine Tool 9 of bed 5 and the 3rd.Digit Control Machine Tool monitor portion can be realized far
Journey obtain machine tool information (machine coordinates, alarm, program state, feed speed, the speed of mainshaft, Workpiece zero point information,
Lathe peripheral hardware information, lathe picture, lathe software and hardware version information etc.), control lathe (long-distance Log server download processed file, open
It is dynamic to stop lathe, change lathe mode of operation, long-range warming-up, control signal lamp state etc.), it is that lathe user realizes unmanned chemical industry
The necessary part of factory.Automation tool monitor portion can realize that (whether cylinder is released returns to long-range acquisition tool status information
Position, magnetic suction disc whether fill demagnetize successfully, zero point quick change whether tense unclamp in place, loading and unloading when tool surface whether clear up dry
It is net etc.), control tool action (cylinder release retract, chuck magnetizing and demagnetizing, quick change are tensed and unclamped etc.), be that unit automation is machined with
Imitate the key of operation.
MES interface ends leave lathe processing time matrix, machine tooling record, technical papers storehouse, tool management, lathe task pipe
The interfaces such as reason, production order management, facilitate enterprise to be monitored the real time data of links in process of manufacture, effectively
The implementation status by people, machine, material, method, ring top 5 factor include monitoring module.
Lathe processing time matrix can effectively be counted with extension set bed and two, workshop dimension to the utilization rate of lathe, can also
Count the log time shaft on the day of lathe；The processing flowing water of machine tooling record statistics lathe daily, grasps each work
The process information such as process time, time out, empty knife time in part process；Technical papers storehouse is for technique text
The functions such as the document management module that part is safeguarded is uploaded there is provided the release maintenance of technical papers, file, downloaded, appointment, by unit
Technology is effectively accumulated；When tool management is responsible for monitoring every real-time status, such as tool sharpening knife in machine cutter holder
Between, tool wear degree etc.；The usage record of lathe is safeguarded in lathe task management, realizes lathe mission bit stream；Produce order pipe
Reason provides the functions such as the production scheduling of automation cell daily output plan, order are tracked, result collects, and is enterprise implement monitoring production
Process, specified decision-making provide foundation；Management level can clearly understand the production of any time machining cell by MES interface ends
Situation, so as to change the conventional production lines technique pipe diameter design by a large amount of manpower Walkthroughs.
Traditional automation cell monitoring system requires that equipment manager is monitored in real time in Control Room terminal, working strength
It is higher, and equipment manager can not leave Control Room for a long time.
Monitoring system of the present invention provides the real time data inspecting function of links in automation cell production process, has
The running situation of the various equipment of unit is uniformly included monitoring module by effect ground, and management level can clearly be understood by monitoring system
The production of any time unit and machine operation.
The technological thought of above content only to illustrate the invention, it is impossible to which protection scope of the present invention is limited with this, it is every to press
According to technological thought proposed by the present invention, any change done on the basis of technical scheme each falls within claims of the present invention
Protection domain within.
Claims (10)
1. one kind automation machining cell monitoring system, it is characterised in that including automation processing unit module, industrial switch
Module, remote monitoring room module and wireless terminal module, the automation processing unit module pass through serial server (8) and institute
The connection of industrial switch module is stated, the industrial switch module is used for and remote monitoring room module connection, described automatic
Change and Digit Control Machine Tool monitoring and automation tool monitoring are provided with processing unit module, be respectively used to the state by lathe and tool
Data are sent to the remote monitoring room module and realize remote monitoring.
2. a kind of automation machining cell monitoring system according to claim 1, it is characterised in that the automation processing
Unit module includes robot (6), main control PLC (7), Digit Control Machine Tool and automation tool, and the automation tool is by described
Digit Control Machine Tool is connected with the main control PLC (7), and the sensor signal of the automation tool is stored in into institute by I/O signals
State on Digit Control Machine Tool, the monitoring to automation tool, the main control PLC (7) and the machine are realized by monitoring Digit Control Machine Tool
People (6) connects.
3. a kind of automation machining cell monitoring system according to claim 2, it is characterised in that the robot (6)
Between the main control PLC (7), between the Digit Control Machine Tool and main control PLC (7), and Digit Control Machine Tool with automation tool it
Between data interaction is carried out using I/O modules.
4. a kind of automation machining cell monitoring system according to claim 2, it is characterised in that the automation processing
Unit module also includes the camera (1) equipped with network card interface, and the camera (1) is used to the data of collection passing through the work
Industry switch module is transmitted to the remote monitoring room module.
5. a kind of automation machining cell monitoring system according to claim 1, it is characterised in that the industrial switch
Module is made up of one-level interchanger (12), the one or two grade of interchanger (11) and the two or two grade of interchanger (13), the serial port service
Device (8), Digit Control Machine Tool and robot (6) are connected with the one or the two grade of interchanger (11) respectively, the one or the two grade of interchanger
(11) it is connected by the one-level interchanger (12) and the two or two grade of interchanger (13) with the remote monitoring room module.
6. a kind of automation machining cell monitoring system according to any one of claim 1 to 5, it is characterised in that institute
Remote monitoring room module is stated to be made up of monitoring system terminal (15) and LED display (16), the monitoring system terminal (15) with
Two or two grade of interchanger (13) connection, and shown by the LED display (16).
7. a kind of automation machining cell monitoring system according to claim 1, it is characterised in that the industrial switch
Wireless router (14) is provided with module, the wireless terminal module includes cell-phone customer terminal (17) and tablet personal computer client
(18), the wireless router (14) is used to realize far with the cell-phone customer terminal (17) and tablet personal computer client (18) connection
Journey mobile monitor.
8. the monitoring method of monitoring system described in a kind of utilization claim 1, it is characterised in that comprise the following steps：
S1, supervisory control system running, main control PLC receive the loading and unloading signal from Digit Control Machine Tool, and progress handles backward machine human hair
Path code is sent, the artificial Digit Control Machine Tool of control machine carries out loading and unloading, and the automation being also secured on Digit Control Machine Tool table top is controlled
Tool cooperates with the robot, completes Automatic-clamping, unclamps, positions, filling demagnetization operation；
S2, Digit Control Machine Tool monitor portion and automation tool monitor portion are received transmitted by Digit Control Machine Tool and automation tool respectively
Conditions of machine tool data and tool status data and be sent to monitoring system terminal；
S3, operation outdoor scene monitor portion, receive the video data information of camera transmission and are sent by industrial switch module
Monitoring system terminal is given, and is shown in real time on LED display；
S4, main control PLC monitor portion and supervisory control of robot part receive the main control PLC status data transmitted by main control PLC respectively
With robotary data, and compared with outdoor scene monitor portion described in step S2, Real-time Feedback automates the work of machining cell
Make situation.
9. a kind of monitoring method for automating machining cell monitoring system according to claim 8, it is characterised in that step
In S2, the Digit Control Machine Tool monitor portion is used to realize long-range acquisition machine tool information and controls lathe, and the automation is controlled
Tool monitor portion is used to realize long-range acquisition tool status information and controls tool to act.
10. a kind of monitoring method for automating machining cell monitoring system according to claim 9, it is characterised in that institute
State machine tool information including machine coordinates, alarm, program state, feed speed, the speed of mainshaft, Workpiece zero point information,
Lathe peripheral hardware information, lathe picture, lathe software and hardware version information；The tool status information is retracted including whether cylinder is released
In place, magnetic suction disc whether fill demagnetize successfully, zero point quick change whether tense release in place, loading and unloading when tool surface whether clear up
Totally.
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| CN201710419684.2A CN107168262A (en) | 2017-06-06 | 2017-06-06 | One kind automation machining cell monitoring system and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710419684.2A CN107168262A (en) | 2017-06-06 | 2017-06-06 | One kind automation machining cell monitoring system and method |
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| CN108803491A (en) * | 2018-07-09 | 2018-11-13 | 深圳市欧恩机床信息科技有限公司 | It is a kind of to realize that the processing procedure of machine networking digitizes cloud management system based on intelligent tri coloured lantern |
| CN109034741A (en) * | 2018-07-19 | 2018-12-18 | 耐世特汽车***（苏州）有限公司 | A kind of production executive system |
| CN109668748A (en) * | 2018-12-19 | 2019-04-23 | 西安精雕软件科技有限公司 | A kind of self checking method based on electrode mechanized production system |
| CN109901538A (en) * | 2019-03-27 | 2019-06-18 | 上海朋控智能科技有限公司 | A kind of industrial 4.0 intelligent cloud control system |
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| CN111496571A (en) * | 2020-05-29 | 2020-08-07 | 成都卡诺普自动化控制技术有限公司 | Feeding and discharging control method for machine tool |
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| CN111496571A (en) * | 2020-05-29 | 2020-08-07 | 成都卡诺普自动化控制技术有限公司 | Feeding and discharging control method for machine tool |
| CN112845691A (en) * | 2020-12-23 | 2021-05-28 | 天水锻压机床(集团)有限公司 | Intelligent control system and method for efficient machining and forming unit of heavy plate |
| TWI786995B (en) * | 2021-12-15 | 2022-12-11 | 廣達國際機械有限公司 | Remote control method of section steel processing machine |
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