Summary of the invention
The technical problem to be solved by the present invention is providing a kind of method of Fast Installation ammeter box, there is Fast Installation
Electricity box automatically keep electricity box and rectify and horizontal, hydraulic lifting operating platform, have the beneficial effect for rapidly and efficiently installing ammeter box
Fruit.
The technical solution of the technical problem to be solved in the present invention is:
A kind of method of Fast Installation ammeter box is installed transport operating platform using a kind of ammeter box and is pacified to ammeter box
Dress is fixed, and operating platform is transported in a kind of ammeter box installation, including frame body, hydraulic system, movable pulley, locator, fixed frame,
Electrolevel and control device.The frame body includes a bottom plate, a top plate, four pillars, three crossbeams, four branch
Strut, two pedals, the pillar are round tube, and the bottom plate is rectangular plate, four angles of bottom plate respectively with four pillars
Bottom is fixedly connected, and the top plate is the plate that rear portion is equipped with rectangular notch, and the rectangular notch is operation notch, top plate and four
It is fixedly connected at the top of a pillar, the both ends of the crossbeam are fixedly connected with the upper end of two adjacent pillars respectively, and the top and
Plate is fixedly connected, and the crossbeam between two pillars of front is front crossbeam, and the crossbeam positioned at the left and right sides is that middle part is horizontal
Beam, it is to lean out hole in the front-back direction that the both ends of the front crossbeam, which are equipped with axial line, and the inside of the middle beam is equipped with sliding
Slot, the both ends of the support rod are fixedly connected with the trisection point of the pillar of the left and right sides respectively, and two support rods are horizontal positioned
And it is parallel to each other, the pedal is rectangular slab, and the top of pedal is equipped with rectangular opening, and the side of pedal is equipped with upper and lower two groups of hooks,
The distance between two support rods of the distance between upper and lower two groups of hooks are identical, to hang over pedal on two support rods.
The fixed frame includes two rotating bars, fixed link, adjusting rod, pallet, rotation posts, and the rotation post quantity is two,
And the left and right ends of top plate front are separately fixed at, the rotating bar front-rear direction is placed, the front end of rotating bar and rotation post
Upper end articulated connection, the fixed link is perpendicular to two rotating bars, and its both ends is solid with the front of two rotating bars respectively
Fixed connection, the fixed link are arranged there are two pallet, and the pallet in left side is the first pallet, and the pallet on right side is the second pallet, institute
State that adjusting rod is parallel with fixed link, the left end of adjusting rod is equipped with the casing for being parallel to rotating bar, and the right end of regulation pipe is equipped with anchor ear,
It is equipped with screw hole in the middle part of the tube wall of described sleeve pipe, lock screw is installed in screw hole, the casing of adjusting rod is set in the rotation in left side
On bar, the anchor ear is socketed in the rotating bar on right side, and the left side of the adjusting rod is equipped with third pallet, and right side is equipped with the 4th support
Disk, first pallet include sliding shoe, grip block, side plate, grip bolt, and the side on the top of the sliding shoe is equipped with sliding
Hole, the top of sliding shoe are equipped with screw hole, and the screw hole and sliding eye penetrate through, and fixed screw, sliding shoe set are equipped in the screw hole
On fixed link top, the side plate is the rectangular slab that middle part is equipped with screw hole, left side edge and two of the side plate perpendicular to sliding shoe
Person is fixedly connected, and the grip bolt is wing bolt, and grip bolt is spirally connected with side plate and connect, and the middle part of the grip block is equipped with
Bearing, the inner ring of the bearing are fixedly connected with the right end of grip bolt, second pallet and the structure of the first pallet or so
Symmetrically, third and fourth pallet is symmetrical with the first and second pallet front and back respectively.The movable pulley includes connecting column and universal wheel, connecting column
Lower end for cylinder, connecting column is fixedly connected with universal wheel.The locator includes propeller, pushing ram, leans out bar, described to push away
Include fixed plate, propulsion electric machine, propulsion lead screw, lead screw fixing seat, limited block, count block into device, the fixed plate is square
Shape plate, fixed plate is vertical with the lower end of the forward edge of operation notch and the two is fixedly connected, the propulsion electric machine and fixed plate
Middle part be fixedly connected, the lead screw fixed seating is in the middle part of front crossbeam, the shaft of the propulsion lead screw and propulsion electric machine
It is fixedly connected, the other end and the lead screw fixing seat of propulsion lead screw are slidably connected, and there are two the limited blocks, are located at propulsion electric machine
Two sides, and be fixedly connected with fixed plate, the lower part of the opposite side of two limited blocks is respectively equipped with photoelectric beam detector
Transmitter and receiver, the photoelectric beam detector are located at the lower part of propulsion lead screw, and it is close that the counting block is set to propulsion lead screw
One end of propulsion electric machine shaft, counting block are strip, and the length for counting block is greater than photoelectric beam detector apart from propulsion lead screw
Distance in the vertical direction, the middle part of the pushing ram be equipped with the matched screw hole of propulsion lead screw, and be spirally connected with propulsion lead screw
Connection, the both ends of pushing ram are slideably positioned in respectively in the sliding groove of two middle beams, and the bar quantity that leans out is two, point
It is not set to the both ends of pushing ram, leans out that bar is vertical with pushing ram, what the other end for leaning out bar was plugged on front crossbeam leans out hole
It is internal.The hydraulic system includes fuel tank, electric hydraulic pump and four lifting hydraulic cylinders, and the lifting hydraulic cylinder is piston type
The top of hydraulic cylinder, the inside of the bottom and pillar of the cylinder body of the lifting hydraulic cylinder is fixedly connected, the lifting hydraulic cylinder
The top of piston rod is fixedly connected with the upper end of connecting column, and the electrolevel is mounted on fixed link lower part, electronic horizon
The controller of the electrical connection of the controller of instrument and control device, the electric hydraulic pump and control device is electrically connected, described to push away
It is electrically connected into the controller of motor and control device, the controller electrical connection for counting motor and control device is described
The controller electrical connection of upper and lower travel switch and control device, control device are equipped with switch control panel, switch control panel
It is electrically connected by flexible circuit conductor and control device.The method of the Fast Installation ammeter box is the following steps are included: in original state
Under, the first pallet is located at the left end of fixed link, the right end positioned at fixed link of the second pallet, after adjusting rod is located at rotating bar
End, third pallet are located at the left end of adjusting rod, and the 4th pallet is located at the right end of adjusting rod, and grip block leans on proximal panel side.Step
1, electricity box are fixed on fixed frame, specific steps are as follows: step 1.1, electricity box are placed on top plate top, for the ease of installing,
Electricity box one with chamber door are face-down when placement, after the completion of placement electricity box are pushed into fixed link backward, support electricity box with fixed link
It connects.Step 1.2, the first and second pallet in fixed link is fixed and is clamped, the first pallet of adjustment makes the clamping of the first pallet
Plate is contacted with the tank wall in the left side of electricity box, later being fixed on the first pallet in fixed link, is equally carried out to the second pallet
Operation is stated, after the fixation for completing the first and second pallet, rotation grip bolt clamps electricity box.Step 1.3, adjustment is adjusted
Bar abuts adjusting rod with the front of electricity box, and tighten the lock screw on adjusting rod makes adjusting rod be fixed on turning for left side later
In lever, then by the anchor ear hoop of adjusting rod right end in the rotating bar on right side.Step 1.4, adjusting third and fourth pallet makes to press from both sides respectively
It holds plate to abut with the tank wall of the left and right sides of electricity box, tightens grip bolt later and electricity box are clamped.Step 2, electricity box are measured
Thickness, determination leans out the length that bar is leant out, the thickness of electricity box measured by ruler, the height for then subtracting rotation post subtracts again
It goes rotation post apart from top plate anterior length, as leans out the length that bar is leant out.Step 3, by the operating platform close to metope
Distance is positioned, and the device is pushed near wall, specific steps are as follows: controller starts propulsion electric machine, propulsion electric machine
Rotation will lean out bar and release front crossbeam, and the circle of propulsion electric machine rotation is recorded by the infrared shooting device on limited block
The circle number of rotation is converted into length and shown by number, controller.The stopping when leaning out the length that bar is leant out and being equal to measurement length
Propulsion electric machine.The electricity box are installed into transport operating platform and are pushed into wall, abut the bar that leans out of the left and right sides with wall.Step 4,
Electricity box on fixed frame are overturn by horizontality as plumbness, adjusting rod is lifted and are started backward until fixed frame is vertical.
Step 5: operator enters operation notch, starts lifter switch, and the pressure oil injection in fuel tank is gone up and down liquid by electric hydraulic pump
Inside cylinder pressure, lifting hydraulic cylinder increases entire frame body, and electricity box are pushed to specified altitude assignment.It opens electrolevel and adjusts electricity box
Horizontality, the data that controller detects electrolevel handle, and then control electric hydraulic pump to four branch
Lifting hydraulic cylinder oiling inside column is drained the oil to adjust the electricity box on fixed frame and be in horizontality.Step 6: operator
Fixed electricity box, operator open the chamber door of electricity box, are punched according to the fixation hole position of electricity box bottom and install setscrew use
To fix electricity box, it is not necessarily to open the chamber door of electricity box if the fixation hole of electricity box is outside electricity box.Step 7: right after the completion of fixed
The processing that device restPoses, the grip bolt for the pallet that comes loose are detached from pallet and the shell of electricity box, open and adjust
The anchor ear of bar is detached from the rotating bar on anchor ear and right side, and rotation adjusting lever makes it away from the rotating bar on right side, to prevent adjusting rod
It influences the ammeter box and transports the decline installed the operating platform, start lifter switch, operating platform is restored into original height, operator
Member leaves operating area, fixed frame is restored horizontality, starting involution switch will lean out bar withdrawal, and restore adjusting rod and four
A pallet is to initial position.
Preferably, the top of the top plate is equipped with measuring mechanism, to detect the thickness of electricity box to determine that ammeter box is installed
Distance of the operating platform apart from wall is transported, the measuring mechanism includes shrinkage-rule, counter, trigger, bracket and downlink
Cheng Kaiguan and upper stroke switch, the bracket are rectangular box, and branch is set up in the left side of left pivot movement bar, the lower part of bracket and top plate
It is fixedly connected, the centre of bracket is equipped with lead screw through-hole, and the front of bracket, which is equipped with, counts through-hole, and the shrinkage-rule includes counting electricity
Machine, counting leading screw, sliding tube, measuring rod, the counting motor set standoff bottom, count motor and are fixedly connected with top plate,
Counting motor, (shaft face lead screw through-hole, the counting leading screw are fixedly connected with the shaft for counting motor, and the sliding tube is
Rectangular tube, sliding tube are set to the centre of frame upper, the center line of the vertical direction of sliding tube and the axial line weight of lead screw through-hole
It closes, the measuring rod is rectangular shaft, and the lumen matching of measuring rod exterior contour and sliding tube, the lower part of measuring rod is equipped with and counting
The matched screw hole of lead screw, the measuring rod is spirally connected with counting leading screw to be connect, and measuring rod is slideably positioned in the lumen of sliding tube, institute
The top that trigger is located at measuring rod is stated, trigger includes electromagnet, fixator, frizzen, trigger head, afterburner block, resets bullet
Spring, idler wheel, the fixator are rectangular block, and the middle part of fixator is equipped with the through-hole that axial line is left and right directions, the electromagnet
There are two quantity, is fixedly connected respectively with the side of the left and right of fixator two, the frizzen is mounted in the through-hole of fixator
Portion, the trigger head are mounted on the left end of frizzen, and the idler wheel is mounted on the right end of frizzen, and the afterburner block is magnetic material
Material, afterburner block is located at the right side of fixator, and is fixedly connected with frizzen, and the reset spring is set to fixator and afterburner block
Centre, reset spring are sheathed on frizzen, and the counter includes laser emitter, laser pickoff and light barrier, described
Light barrier is set to the lower part of bracket, and light barrier is fixedly connected with counting leading screw, and the laser emitter is set to the upper of bracket
Portion, the light emitting device and counting through-hole of laser emitter are corresponding up and down, and the laser pickoff is located at the top of top plate, and laser connects
It is corresponding up and down with laser emitter to receive device, the lower stroke switch is located at the bottom of sliding tube and fixes with the top of bracket and connects
It connects, the upper stroke switch is located at the front end of fixator, and upper stroke switch and trigger head are in same level;The step 2
Specifically: in the initial state, the height and rotation post that the height of the frizzen of measuring mechanism is rotation post are apart from top plate
The step of the sum of length of forward edge, automatic measurement leans out the length that bar is leant out are as follows: step 2.1, starting count motor and
Counter, measuring rod (rise, counter blocks number record count motor according to light barrier with the rotation of counting leading screw
The circle number of rotation, step 2.2, when measuring rod is risen at the top of electricity box, frizzen loses the blocking of electricity box, in the work of reset spring
Under, frizzen is moved backward, and the trigger head of frizzen front end triggers upper stroke switch, and step 2.3, controller receives uplink
It after the signal of Cheng Kaiguan, is powered to electromagnet and withdraws frizzen, and stop counter counting, controller will count motor rotation
Circle number be converted into length and store register inside, step 2.4, controller reversion count motor, measuring rod is withdrawn, it
After disconnect electromagnetic lock, lower stroke switch is triggered when measuring rod drops to bottom, to stop count motor.
Preferably, in the case where electricity box are excessively high, operator can not the fixation hole to electricity box top carry out punching fixation
Operation, therefore need to set up ladder before fixation, method particularly includes: the rectangular opening on the pedal top of frame body side is grasped with hand,
Pedal is removed from support rod.By running-board bracket on the support rod of left and right sides lower part, stepping on for the frame body other side is equally removed
Plate, on the support rod on left and right sides top, operator steps on to be stepped down on two pedals according to actual height and carry out to electricity box frame
Fixed operation is installed.
The beneficial effects of the present invention are:
1, the invention, which carries out lift work using electric hydraulic pump and piston-type hydraulic cylinder, has reduction personnel's physical demand
Beneficial effect;
2, the invention realizes that the level of electricity box is fixed using the method automatically controlled using electric hydraulic pump and electrolevel
Position, the beneficial effect with efficiently and accurately;
3, the movable pulley of the invention has the function of and supports that mobile wheel, which lands, to be moved, operation time shift mobile
Driving wheel is recovered in support tube by the pressure of hydraulic cylinder connecting rod to be allowed support tube to land to be supported, and is had both with mobile support
Beneficial effect;
4, the invention has automatic measurement electricity box thickness, is automatically positioned the function of distance of the station apart from metope;
5, the invention is equipped with support rod and pedal, has and is combined into ladder and ascends a height the beneficial effect of operation convenient for staff
Fruit.
Detailed description of the invention
Fig. 1 is the appearance left view that a kind of example of operating platform is transported in ammeter box installation of the present invention,
Fig. 2 is that a kind of main view of example of operating platform is transported in ammeter box installation of the present invention,
Fig. 3 is that a kind of top view of example of operating platform is transported in ammeter box installation of the present invention,
Fig. 4 is that a kind of top view of example removal top plate of operating platform is transported in ammeter box installation of the present invention,
Fig. 5 is that a-quadrant enlarged drawing in a kind of instance graph 1 of operating platform is transported in ammeter box installation of the present invention,
Fig. 6 is the measurement structure main view that a kind of example of operating platform is transported in ammeter box installation of the present invention,
Fig. 7 is the measuring mechanism top view that a kind of example of operating platform is transported in ammeter box installation of the present invention,
Fig. 8 is that a kind of left view of the pallet of example of operating platform is transported in ammeter box installation of the present invention,
Fig. 9 is that a kind of main view of the pallet of example of operating platform is transported in ammeter box installation of the present invention,
Figure 10 is the schematic diagram for the fixed frame vertical state that a kind of example of operating platform is transported in ammeter box installation of the present invention.
In figure:
11. bottom plate, 12. top plates, 13. pillars, 141. front crossbeams, 142. middle beams, 143. lean out hole, 144. slidings
Slot, 15. support rods, 16. pedals,
21. fuel tank, 22. electric hydraulic pumps, 231. lifting hydraulic cylinders,
3. movable pulley, 31. support tubes, 312. overhead gages, 313. lower baffle plates, 321. bearing plates, 322. unlock rods, 323.
Support spring, 331. clamping blocks, 332. Lock springs, 333. baffles, 34. connecting columns, 35. universal wheels,
410. fixed plates, 411. propulsion electric machines, 412. propulsion lead screws, 413. lead screw fixing seats, 414. counting blocks, 415.
Limited block, 42. pushing rams, 43. lean out bar,
51. rotating bar, 52. fixed links, 53. adjusting rods, 531. casings, 532. anchor ears, the first pallet of 54a., 54b. second
Pallet, 54c. third pallet, the 4th pallet of 54d., 55. rotation posts, 541. sliding shoes, 542. grip blocks, 543. side plates,
544. grip bolts,
6. measuring mechanism, 611. lower stroke switch, 612. upper stroke switch, 64. brackets, 671. electromagnet, 672. is fixed
Device, 673. frizzens, 674. trigger heads, 675. afterburner blocks, 676. reset springs, 677. idler wheels, 681. laser emitters, 682.
Laser pickoff, 683. light barriers, 691. counting motors, 692. counting leading screws, 693. measuring rods, 694. sliding tubes,
9. control device.
Specific embodiment
To keep technical solution of the present invention and beneficial effect clearer, embodiments of the present invention are done further below
Explain in detail.
A kind of method of Fast Installation ammeter box, it is flat that device applied by this method is that operation is transported in a kind of installation of ammeter box
Platform.The structure of the operating platform is described first.As shown in Figure 1, operating platform, including frame are transported in a kind of ammeter box installation
Body, hydraulic system, locator, fixed frame, electrolevel and control device 9.The device is that operation is transported in ammeter box installation
Platform, therefore the device has the function of transporting electricity box and can assist installation electricity box.In order to realize that these functions needs are permitted
More devices are cooperated, including, the locator of the device is positioned, the fixed frame of fixed electricity box adjusts the electronics of electricity box level
Level meter goes up and down the hydraulic system of the device, and the control device 9 and the frame body of installation above-mentioned apparatus of control above-mentioned apparatus.
The structure for the frame body that installation site is provided for each device is described first.Frame body, which is one, has two layers of plate
Supporting structure, four pillars 13 including 11, top plates 12 of a bottom plate and connecting bottom board 11 and top plate 12.In order to just
In the installation of locator 4 and the stability of increase frame body, three crossbeams 14 are provided on the top of frame body.In order to make the frame body
Have the function of ladder to facilitate operation personnel ascend a height operation on frame body be provided with four support rods 15 and two pedals 16.
For the ease of the placement of electricity box, bottom plate 11 is designed as rectangular plate.It works on frame body in order to facilitate personnel station, it will
Top plate 12 is designed as rear portion and sets plate jaggy, which is operation notch 17.The exterior contour of top plate 12 and bottom plate 11
Size is identical.When electricity box are fixed in operator, operation notch 17 facilitates operator station enterprising in bottom plate 11
Row operation.Pillar 13 is the support and connection structure of connecting bottom board 11 and top plate 12, for the ease of the installation of lifting hydraulic cylinder 231
Pillar 13 is designed as hollow structure.As shown in Figure 1, lifting hydraulic cylinder 231 is mounted on the inside of pillar 13.
There are three the quantity of crossbeam, as shown in Fig. 2, wherein the crossbeam between the pillar 13 of front two is front crossbeam
141, the crossbeam between two pillars 13 of the left and right sides is middle beam 142.The both ends of crossbeam are respectively with adjacent two
The top of a pillar 13 is fixedly connected.In order to increase top plate 12 load-bearing effect, the lower part of the top of crossbeam and top plate 12 is solid
Fixed connection.Crossbeam also has the function of auxiliary locator positioning other than having the function of increasing structural stability.In order to just
The device is leant out in leaning out bar 43, it is to lean out hole in the front-back direction that the both ends of crossbeam 141, which are provided with direction of axis line, in front
143.Sliding groove 144 is provided on middle beam 142 in order to provide sliding rail to pushing ram 42.Sliding groove 144 is located at a left side
On the opposite side of the middle beam 142 of right two sides, and the notch of the sliding groove 144 of two middle beams 142 is opposite.
In order to realize the function of ladder, two support rods 15 are respectively provided between two pillars 13 of the left and right sides.
Two 15 horizontal parallels of support rod between two pillars 13 are placed, and the both ends of two support rods 15 are located on pillar 13
At the one third of top plate 12 and bottom plate 11.It is supported to realize that the effect of ladder also needs step, in order not to
The placement for influencing electricity box, hangs on two support rods 15 in the pedal 16 as step.There are two be hung in a left side to the tool of pedal 16
On the support rod 15 of right two sides.Rectangular opening is provided on the top of pedal 16 in order to facilitate the pick-and-place of pedal 16.In order to facilitate extension
On support rod 15, set in the position of the corresponding support rod 15 of pedal 16 there are two hook, two hooks can hang over two simultaneously
On support rod 15.
Preferably, pedal 16 slides on support rod 15 in order to prevent, on support rod 15 be provided with two blocks, two
The distance between block is slightly larger than the width of pedal 16.
Preferably, destruction of the top plate 12 to electricity box in order to prevent prevents the spray painting electricity box surface from wiping off, in top plate 12
Rubber pad is arranged in top.
Frame body provides installation site for each device and provides space to the transport of electricity box, and still for the installation of electricity box
Need a fixed device.As shown in Figure 1, being provided with fixed frame on the top of top, that is, top plate 12 of frame body.The work of fixed frame
With being that electricity box are laid in horizontal position to be fixed, is overturn after fixed and fixed for vertical position to install electricity box
On wall.
As shown in Figures 2 and 3, fixator includes two rotating bars 51, fixed link 52, adjusting rod 53, pallet and two
Rotation post 55.There are two rotation post 55 is set, it is separately fixed at the left and right ends of the front of top plate 12, each rotation post 55
Upper end and rotating bar 51 be articulated and connected.The length direction of rotating bar 51 and the front-rear direction of the device are consistent.In order to make two
Rotating bar 51 can rotate simultaneously, be provided with fixed link 52 in the front of rotating bar 51.Fixed link 52 is perpendicular to two rotating bars
51 and the both ends of fixed link 52 be fixedly connected respectively with the rotating bar 51 of the left and right sides.Being fixed on to electricity box for convenience
Two pallets are provided in fixed pole 52, wherein the pallet in left side is the first pallet 54a, the pallet on right side is the second pallet 54b.One
A fixed link 52 is unable to complete the fixation to electricity box, therefore is provided with adjusting rod 53 far from one end of shaft in rotating bar 51.
In order to realize the adjustment of the position in rotating bar 51 of adjusting rod 53, a casing is provided in one end of adjusting rod 53
531, anchor ear 532 is provided in the other end of adjusting rod 53.The casing 531 of adjusting rod 53 is set in the rotating bar 51 in left side,
Anchor ear 532 is set in the rotating bar 51 on right side.Right end is also resided in using the benefit of anchor ear 532: facilitating adjusting rod 53 and electricity box
It is detached from, influences the decline of entire mounting platform by electricity box.In order to which casing 531 to be fixed in rotating bar 51, in casing
It is provided with screw hole on 531 tube wall, is equipped with hand-tighten bolts inside screw hole.For the ease of the fixation of anchor ear and the connection of release anchor ear
Bolt uses wing bolt.It is equally arranged on adjusting rod 53 in order to which electricity box are fixed there are two pallet, wherein being located at a left side
The pallet of side is third pallet 54c, and the pallet positioned at right side is the 4th pallet 54d.
In order to realize the clamping to electricity box, special design has been carried out to pallet.Due to the second pallet 54b and the first pallet
The structure bilateral symmetry of 54a, the structure of third and fourth pallet 54c, 54d are respectively and before and after the structure of first and second pallet 54a, 54b
Symmetrically, therefore here only the structure of the first pallet 54a is described in detail.
As shown in Figure 8 and Figure 9, the first pallet 54a includes sliding shoe 541, grip block 542, side plate 543, grip bolt
544.Sliding shoe 541 is arranged to be slidably connected with fixed link 52 or adjusting rod 53, therefore on the top of sliding shoe 541
Identical with the cross sectional shape of fixed link 52 through-hole.In order to guarantee the level of fixed frame, the height and rotation branch of sliding shoe 541
The height of column 55 is identical.In order to facilitate adjusting and fixation of the sliding shoe 541 in fixed link 52, set on the top of sliding shoe 541
Screw hole is set, the inside of screw hole is provided with fixed screw.For ease of operation, fixed screw uses wing bolt.By sliding shoe
The benefit that 541 screw hole is disposed over also resides in the operation for being conducive to operator.
In order to realize the clamping to electricity box, the right side edge in the lower part of sliding shoe 541 is provided with side plate 543.If adopted
Directly electricity box are clamped with side plate 543, since in fixed sliding shoe 541 pressure can not be applied to electricity box simultaneously,
It is unable to reach firm effect.Therefore it is provided with a screw hole at the middle part of side plate 543, is equipped with a clamping in the inside of screw hole
Bolt 544.Grip bolt 544 is a wing bolt.Grip block 542 is equipped in the right end of grip bolt 544.In order to adjust
It prevents the rotation of grip block 542 from causing to scratch to electricity box when grip bolt 544, is provided with axis at the middle part of grip block 542
It holds, the right end of grip bolt 544 is fixedly connected with the inner ring of bearing.The outer ring of bearing is fixedly connected with grip block 542.
For the movement of realization device, the bottom of the lifting hydraulic cylinder 231 inside pillar 13 is provided with movable pulley 3.It moves
Driving wheel 3 includes connecting column 34 and universal wheel 35, and the top of the piston rod of the upper end and lifting hydraulic cylinder 231 of connecting column 34 is fixed to be connected
It connects, the lower end universal wheel 35 of connecting column 34 is fixedly connected.
Preferably, flat to guarantee to operate in electricity box installation process in order to realize that movable pulley 3 can be moved or be locked
The stabilization of platform.Therefore movable pulley 3 is designed as to realize 3 locomotive function of movable pulley by the cooperation with lifting hydraulic cylinder 231
With the switching of support function.As shown in figure 5, the structure of movable pulley 3 include support tube 31, support plate, lock, connecting column 34 with
And universal wheel 35 and spring.
For the ease of the installation of connecting column 34, it is provided with overhead gage 312 and lower baffle plate 313 in the inside of support tube 31, on
The center of baffle 312 and lower baffle plate 313 is equipped with fixation hole.Connecting column 34 is plugged on the fixation hole of upper and lower baffle 312,313
In.In order to realize the locking to lock, lock hole is equipped in the two sides of the fixation hole of overhead gage 312.The effect of lock
To lock connecting column 34, therefore lock slots are equipped in the two sides at the middle part of connecting column 34.In order to realize locomotive function in connecting column
34 lower end is fixedly connected with universal wheel 35.It is restored to moving condition for the ease of universal wheel 35, is covered in the lower part of connecting column 34
Equipped with spring.The upper end of spring is abutted with lower baffle plate 313, and the lower end of spring is abutted with universal wheel 35.
Lock includes clamping block 331 and Lock spring 332 as locking mechanism, and 331 top of clamping block is equipped with solution locked groove,
The bottom faces for solving locked groove are inclined surface.The side of clamping block 331 is equipped with baffle 333, and baffle 333 is rectangular block.The shape of baffle 333
The matching of the shape of shape and lock slots.Clamping block 331 is mounted between lower baffle plate 312,313, solves position and the lock hole of locked groove
Position it is corresponding up and down.
In order to cooperate hydraulic system realization movable pulley 3 movement and fixation switching, support tube 31 top be arranged
Support plate.Support plate includes bearing plate 321, unlock rod 322 and support spring 323.Bearing plate 321 is upper support tube 31
The diameter in portion, bearing plate 321 is identical as the outer diameter of support tube 322, and function can make support plate be erected at support tube 31
Top.Restore home position for the ease of bearing plate 321, is provided with support spring 323 in the lower part of bearing plate 321.Support bullet
The lower part of spring 323 is abutted with the top of overhead gage 311.Unlock rod 322 is located at the bottom of bearing plate 321 and is fixedly connected.Unlock
The bottom faces of bar 322 are inclined surface, and the inclination angle of the inclined surface of 322 bottom of unlock rod and clamping block 331 solve inclining for the bottom of locked groove
The inclination angle on inclined-plane is identical.Unlock rod 322 is plugged on inside lock hole, the locking of the bottom and 331 top of clamping block of unlock rod 322
Hole sliding contact.
Due to pushing metope to after needing cabinet that will be horizontal positioned to erect, in order to guarantee that platform and metope are transported in installation
Apart from moderate, to avoid the collision of cabinet and metope, locator is provided in the lower part of the top plate 12 of frame body.Such as Fig. 2 and Fig. 4
Shown, locator includes propeller, pushing ram 42 and leans out bar 43.Propeller is by the way of lead screw propulsion, including fixed plate
410, propulsion electric machine 411, propulsion lead screw 412, lead screw fixing seat 413, limited block 415, counting block 414.Fixed plate 410
Effect is to provide installation site for the counting device of propulsion electric machine 411 and circle number.Fixed plate 410 is rectangular block, fixed plate 410
Upper end be fixedly connected with the lower part of rear edge of the top plate 12 of operation notch 17.It is equipped with and pushes away at the middle part of fixed plate 410
Into motor 411, limited block 415 is equipped in the two sides of propulsion electric machine 411.The shaft of propulsion electric machine 411 and propulsion lead screw 412
One end is fixedly connected.The other end of propulsion lead screw 412 is mounted on inside lead screw fixing seat 413, before lead screw fixing seat 413 is mounted on
The middle part of portion's crossbeam 141.
Locator determines the length for leaning out bar 43 and leaning out by recording the circle number of 411 turnning circle of propulsion electric machine, therefore
Transmitter and the reception of photoelectric beam detector are provided in order to survey fixing turn in the lower end of the opposite side of two limited blocks 415
Device.Only infrared transmitter and receiver are not enough to complete the counting to turnning circle, therefore push away in 412 distance of propulsion lead screw
It is equipped with into one end of motor 411 and counts block 414.Counting block 414 is rectangular shaft, and the rectangular shaft and propulsion lead screw 412
Vertically.In order to realize that counting block 414 blocks photoelectric beam detector, the length for counting block 414 should be greater than propulsion lead screw 412
Apart from the distance of photoelectric beam detector in the vertical direction.Therefore it in one circle of rotation of propulsion electric machine 411, counts block 414 and realizes
The record of circle number is realized in primary blocking to infrared remote receiver.
The function of propeller is will to lean out bar 43 to release the front that operating platform is transported in the installation, therefore connection leans out bar 43
Pushing ram 42 middle part be equipped with and the matched screw hole of propulsion lead screw 412.Pushing ram 42 rotates in order to prevent, by pushing ram 42
Both ends are plugged on respectively inside the sliding groove 144 of two middle beams 142.In order to realize that the transport mounting platform and metope are kept
In parallel, the quantity for leaning out bar 43 is set as two, and is located at the both ends of pushing ram 42.Lean out one end and the pushing ram of bar 43
42 are fixedly connected, and the other end is plugged on the inside for leaning out hole 143 of front crossbeam 141.
There is locator also to need to provide a positional parameter for locator, conventional method is exactly that ruler is used manually to survey
Amount.Preferably, for the automation of realization device, using the thickness of device automatic measurement electricity box.Therefore on the top of top plate 12
Provided with measuring mechanism 6, function is the thickness of automatic measurement electricity box.Measuring mechanism 6 include shrinkage-rule, counter, trigger,
Bracket 64 and upper and lower travel switch 612,611.
As shown in figure 3, measuring mechanism 6 is mounted on the front of fixed link 52, and the lower part of measuring mechanism 6 and top plate 12 are solid
Fixed connection.The component that measuring mechanism 6 is connect with top plate 12 is bracket 64.Bracket 64 is other than the function being fixedly connected with top plate 12
Also have the function of that 6 other component of measuring mechanism is installed, bracket 64 is designed as to the box body of the rectangle of a bottom-open thus.
For the ease of counting leading screw 692 installation and facilitate counting equipment to count, be provided in the center on the top of bracket 64
Lead screw through-hole, the right side of lead screw through-hole, which is provided with, counts through-hole.
As shown in fig. 6, to realize that measurement of length must have ruler, in order to realize the automatic telescopic of ruler, by shrinkage-rule
It is designed as motor drive mechanism, including counts motor 691, counting leading screw 692, sliding tube 694, measuring rod 693.In order to guarantee to count electricity
Counting motor 691 is mounted on the bottom of bracket 64 by the safe operation of machine 691, and the shaft for counting motor 691 aims at lead screw and leads to
Hole.The shaft for counting motor 691 is fixedly connected with one end of counting leading screw 692.Sliding tube 694 is that measuring rod 693 provides sliding
Track, sliding tube 694 are mounted on the top of bracket 64.Rectangular tube is designed as in order to play restriction effect for sliding tube 694.In order to
Cooperate with sliding tube 694, measuring rod 693 is designed as rectangular shaft, and measuring rod 693 is set in inside the lumen of sliding tube 694.In order to
It realizes the cooperation with counting leading screw 692, is equipped with screw hole at the center of measuring rod 693, counting leading screw 692 is spirally connected with measuring rod 693
Connection.
Shrinkage-rule is as motor drive mechanism, it is also necessary to which starting and the switch closed are measured rear shrinkage-rule certainly to realize
Dynamic involution is provided with trigger at the top of measuring rod 693.As shown in fig. 7, trigger include electromagnet 671, fixator 672,
Frizzen 673, trigger head 674, afterburner block 675, reset spring 676 and idler wheel 677.
It realizes and is automatically stopped rotation and self-righting principle when trigger reaches the top of horizontal positioned electricity box are as follows: adopt
It is connected to the upper of the shell of electricity box with a flexible frizzen 673 with idler wheel 677, when reaching the top of electricity box,
Frizzen 673 loses electricity box and pops up to the resistance of frizzen 673, and the trigger head 674 for being mounted on 673 left end of frizzen at this time opens
Upper stroke switch 612 is moved to stop counting and restore.In order to realize frizzen 673 to the abutting of electricity box shell, in frizzen 673
Middle part be provided with afterburner block 675, between afterburner block 675 and fixator 672 be provided with reset spring 676.Reset spring 676
One end is abutted with fixator 672, and the other end is abutted with afterburner block 675, multiple since afterburner block 675 is fixedly connected with frizzen 673
Position spring 676 is just applied with the thrust towards electricity box shell to frizzen 673.When moving on to the upper of electricity box on frizzen 673
It when portion, loses the resistance of electricity box shell and moves backward, be provided with trigger head to detect the movement in the front end of frizzen 673
674, upper stroke switch 612 is provided in the left end of fixator 672.In order to withdraw frizzen after frizzen 673 is leant out
673, afterburner block 675 is designed as magnetic material, and be provided with electromagnet 671 in the two sides of fixator 672.Work as frizzen
When the trigger head 674 of 673 left ends triggers upper stroke switch 612, afterburner block is adsorbed onto fixator 672 by the electrification of electromagnet 671
Near.The through-hole that direction of axis line is left and right directions is provided in order to install frizzen 673 at the middle part of fixator 672.Measurement
After the thickness for completing electricity box, the rotation of shrinkage-rule needs stopping counting motor 691 when reaching the bottom of bracket 64, therefore
The bottom of sliding tube 694 is provided with lower stroke switch 611.Lower stroke switch 611 is fixedly mounted on the top of bracket 64.
Complete the control of the up and down motion of shrinkage-rule, it is also necessary to realize the record to counting 691 turnning circle of motor, because
This is provided with counter, and counter includes laser emitter 681, laser pickoff 682 and light barrier 683.Laser emitter 681
It is mounted on the top of bracket 64, position is corresponding with the position of through-hole is counted, the lower part of 682 mounting bracket of laser pickoff, and
It is fixedly connected with top plate 12.Light barrier 683 is set to the lower part of bracket 64 and is fixedly connected with counting leading screw 692.Count motor
691 rotation, one circle, light barrier 683 will block a laser pickoff, the revolution of record count motor 691 carried out with this.
Since the top of fixed frame using rotation post 55 is rotated as axle center, electricity box are in rotation in order to prevent
Collision is generated with wall, the length that bar 43 is leant out is leant out as the height that the thickness of electricity box subtracts rotation post 55 and subtracts rotation branch again
Length of the column 55 apart from 12 forward edge of top plate.Therefore the elemental height of the frizzen 673 on shrinkage-rule top is rotation post 55
Height and length the sum of of the rotation post 55 apart from 12 front of top plate.For the purposes of guarantee measuring mechanism 6 measure length and
The distance that pushing ram 42 is released is identical, the data processing function of simplified control device, by counting leading screw 692 and propulsion lead screw 412
Size is identical, correspondingly, the size of the screw hole of pushing ram 42 is identical with the size of the screw hole of measuring rod 693.Thus it is just omitted
The problem of conversion between turnning circle and length.
In order to save manpower, realize that the automation of equipment is mounted with hydraulic system on frame body.As shown in Fig. 2, hydraulic pressure system
System includes fuel tank 21, electric hydraulic pump 22 and four lifting hydraulic cylinders 231.It is used in order to facilitate production lifting hydraulic cylinder 231
Plunger-type cylinder.
Plunger-type cylinder 231 is by cylinder barrel and cylinder cap, piston and piston rod, sealing device, buffer unit and exhaust apparatus
Composition.Depending on concrete application occasion, other devices are then essential for buffer unit and exhaust apparatus.Plunger-type cylinder is one
Kind of single-acting formula hydraulic cylinder, can only realize the movement in a direction by hydraulic coupling, and plunger backhaul will lean on other external force or plunger
Self weight;Plunger only leans on cylinder sleeve bearing without contacting with cylinder sleeve, and such cylinder sleeve is easily processed, therefore is suitable for doing long stroke hydraulic cylinder;Work
Plunger is always pressurized when making, thus it must have enough rigidity;Plunger weight is often larger, is easy due to self weight when being horizontally arranged
It is sagging, sealing element and guiding uneven wear are caused, therefore its vertical use is more advantageous.
The effect of lifting hydraulic cylinder 231 is that frame body is risen to certain height by plunger-type cylinder.Liquid is gone up and down thus
The bottom of the cylinder barrel of cylinder pressure 231 is fixedly connected with the top inside pillar 13;The top of the piston rod of lifting hydraulic cylinder 231 and
The connecting column 34 of movable pulley 3 is fixedly connected.Preferably, for the ease of mobile and fixed switching, the piston of lifting hydraulic cylinder 231
The top of connecting rod can be fixedly connected with fixing pipe is equipped with the bearing plate 321 of the movable pulley 3 of support plate.By the bottom of cylinder barrel and
It is due to needing together to increase entire frame body when piston rod stretches out, by plunger type that top inside pillar 13, which is attached,
Hydraulic cylinder is inverted, and the inlet valve of bottom can follow frame body to rise, and ensure that the opposing stationary of cylinder barrel and frame body.
In this way in plunger-type cylinder after charged pressure oil, piston rod stretches out, and piston rod is first by movable pulley 3
It is switched to holding state, then proceedes to stretch out, frame body is risen to certain height as supporting point by piston rod lower part at this time.
In order to guarantee that electricity box are rectified, electrolevel is provided in the lower part of fixed link 52.According to display mode difference, electricity
Sub- level meter can be divided into pointer electron level meter and digital display type electrolevel, indicate measured value with pointer instruction device
Instrument be known as pointer electron level meter, with digital display type instruction device instruction measured value instrument be known as digital display type electronic level
Instrument.For the ease of being attached with controller, and then carries out digitized processing device and use digital display type level meter, and will
The electrolevel and control device 9 are electrically connected.
Electric hydraulic pump 22 and control device 9 are electrically connected in hydraulic system, cooperate the digital information of electrolevel,
The function of electricity box automatic lifting and Automatic Levelling can be realized by the algorithm of control device 9.
In order to realize the automation function of the device and the also propulsion electric machine 411 of the connection of control device 9, count motor
691 and upper and lower travel switch 611,612.By control device 9 control realize the electricity box installation transport operating platform from
It is dynamic to be turned into industry.For the ease of personnel's operation, control device 9 is equipped with switch controller, and switch controller is filled by conducting wire and control
Set 9 electrical connections.Operator can control equipment with hand held switch controller.
Preferably, in order to guarantee fixed frame vertical state stabilization, the outside of middle beam 142 be provided with positioning
Frame.Locating rack consists of three parts, including locating shaft, locating rod 18, placement axis.Locating shaft and placement axis are all fixed at middle part
The outside of crossbeam 142, one end of locating rod 18 and locating shaft are articulated and connected, and the other end, which is articulated in, to be placed on axis.It is fixed in order to cooperate
Position bar 18 is equipped with location hole in the outside of rotating bar 51.It is stuck in inside location hole in order to facilitate locating rod 18, it is remote in locating rod 18
One end from locating shaft is provided with right angle hook.After fixed frame is transformed into vertical state, locating rod 18 is opened and by locating rod 18
Right angle hook insertion rotating bar 51 location hole inside fixed frame is fixed with this.
The function of the device is the installation and transport of electricity box.The method for using device progress electricity box fixed is carried out below
Specific description.
Under original state, the first pallet 54a is located at the left end of fixed link 52, and the second pallet 54b's is located at fixed link
52 right end, adjusting rod 53 are located at the rear end of rotating bar 51, and third pallet 54c is located at the left end of adjusting rod 53, the 4th pallet 54d
Positioned at the right end of adjusting rod 53, grip block 542 leans on 543 side of proximal panel.
Step 1, electricity box are fixed on fixed frame, specific steps are as follows:
Step 1.1, electricity box are placed on 12 top of top plate, for the ease of installation, electricity box have the one side of chamber door when placement
Downward.The bottom of electricity box is pushed into behind fixed link 52 after the completion of placement, abuts it with fixed link 52.
Step 1.2, first and second pallet 54a, 54b in fixed link 52 is fixed and is clamped.Adjust the first pallet
54a contacts the grip block 542 of the first pallet 54a with the tank wall in the left side of electricity box, later being fixed on the first pallet 54a
In fixed pole 52.Aforesaid operations equally are carried out to the second pallet 54b.After the fixation for completing first and second pallet 54a, 54b, rotation
Grip bolt 544 clamps electricity box.
Step 1.3, adjustment adjusting rod 53 abuts adjusting rod 53 with the front of electricity box, later by the locking on adjusting rod 53
Screw tightening is fixed on adjusting rod 53 in rotating bar 51.
Step 1.4, adjusting third and fourth pallet 54c, 54d respectively supports grip block 542 and the tank wall of the left and right sides of electricity box
It connects.Grip bolt 544 is tightened later to clamp electricity box.
It completes to need to carry out the device positioning close to metope after the fixation to electricity box, needs first to measure before positioning
The thickness of electricity box.
Step 2, determination leans out the distance that bar 43 is leant out, and measures.Using the thickness of ruler measurement electricity box, and subtract
Go the length of rotation post 55, then subtract length of the rotation post 55 apart from 12 front of top plate, the length of rotation post 55 and
Distance of the rotation post 55 apart from 12 forward edge of top plate is known when design.
Preferably, it can use measuring mechanism 6 to measure the thickness of electricity box, and determination leans out the length that bar 43 is leant out
Degree.Equally, in order to meet the requirements, the elemental height of measuring mechanism 6 is the thickness of electricity box, and subtracts the length of rotation post 55
Degree, then subtract length of the rotation post 55 apart from 12 front of top plate.The specific steps are that:
Step 2.1, starting counts motor 691 and counter, measuring rod 693 rise with the rotation of counting leading screw 692,
Counter according to light barrier 683 block number record count motor 691 rotation circle number.
Step 2.2, when measuring rod 693 is risen at the top of electricity box, frizzen 673 loses the blocking of electricity box, in reset spring
Under the action of 676, frizzen 673 is moved backward, and the trigger head 674 of 673 front end of frizzen triggers upper stroke switch 612.
Step 2.3, it after controller receives the signal of upper stroke switch 612, is powered to electromagnet 671 by frizzen 673
It withdraws, and stops counter counting, controller will count inside the register that the circle number that motor 691 rotates stores.
Step 2.4, controller reversion counts motor 691, and measuring rod 693 is withdrawn, and disconnects electromagnetic lock 671 later, works as survey
Gauge rod 693 triggers lower stroke switch 611 when dropping to bottom, counts motor 691 to stop.
The principle of the measurement height is to determine height by the circle number for the rotation for counting motor 691.Specific height
It requires no knowledge about, it is only necessary to circle number be passed into controller, controller control propulsion electric machine 411 rotates identical circle number.
Therefore during design, propulsion lead screw 412 is identical with the size of counting leading screw 692.It is in next step exactly to determine transport peace
Distance of the assembling platform apart from metope.
Step 3, which position and the device is pushed near wall close to the distance of metope, it is specific to walk
Suddenly are as follows:
Controller starts propulsion electric machine 411, and the rotation of propulsion electric machine 411 will lean out bar 43 and release front crossbeam 141, and lead to
The circle number that the infrared shooting device record propulsion electric machine 411 crossed on limited block 415 rotates;When the circle that propulsion electric machine 411 rotates
Number stops propulsion electric machine 411 when being equal to the circle number for counting the rotation of motor 691, and leaning out the length that bar 43 is leant out at this time is the behaviour
Make length of the platform apart from wall;Electricity box transport is installed the operating platform and is pushed into wall, make the left and right sides lean out bar 43 with
Wall abuts.
Step 4, the electricity box on fixed frame are overturn by horizontality as plumbness, lifts adjusting rod 53 and starts backward
Until fixed frame is vertical.Figure 10 is the schematic diagram of fixed frame vertical state.
Step 5: operator enters operation notch 17, starts lifter switch, and electric hydraulic pump 22 is by the pressure in fuel tank 21
Power oil injects inside lifting hydraulic cylinder 231, and lifting hydraulic cylinder 231 increases entire frame body, and electricity box are pushed to specified altitude assignment.It beats
The horizontality of electrolevel adjustment electricity box is opened, the data that controller detects electrolevel are handled, and then are controlled
Electric hydraulic pump 22 processed is to 231 oiling of lifting hydraulic cylinder inside four pillars 13 or drains the oil to adjust the electricity box on fixed frame
In horizontality.
Step 6: the fixed electricity box of operator, operator opens the chamber door of electricity box, according to the fixed hole position of electricity box bottom
It sets punching and setscrew is installed to fixed electricity box.It is not necessarily to open the case of electricity box if the fixation hole of electricity box is outside electricity box
Door.
Preferably, in the case where electricity box are excessively high, operator can not the fixation hole to electricity box top carry out punching fixation
Operation, therefore need to set up ladder before fixation, method particularly includes:
The rectangular opening that 16 top of pedal of frame body side is grasped with hand removes pedal 16 from support rod 15.By pedal
16 framves are on the support rod 15 of left and right sides lower part.The pedal 16 of the frame body other side is equally removed, frame is on left and right sides top
On support rod 15.Operator, which steps on to be stepped down on two pedals 16 according to actual height, carries out the fixed operation of installation to electricity box.
Step 7: after the completion of fixed, the processing that restPoses to device.Come loose the grip bolt 544 of pallet,
It is detached from pallet and the shell of electricity box.The anchor ear for opening adjusting rod 53 is detached from the rotating bar 51 on anchor ear and right side, and rotation is adjusted
Bar 53 makes it away from the rotating bar 51 on right side, transports the decline installed the operating platform to prevent adjusting rod 53 from influencing the ammeter box.
Start lifter switch, operating platform is restored into original height, operator leaves operating area.Fixed frame is restored horizontal
State, starting involution switch will lean out bar 43 and withdraw, and restore adjusting rod 53 and four pallets to initial position.
In conclusion only presently preferred embodiments of the present invention, is not supposed to be a limitation to the present invention, by above-mentioned
Description, relevant staff completely can without departing from the scope of the technological thought of the present invention', carry out multiplicity change
More and modify.Technical scope of the invention is not limited to the contents of the specification, all claimed range institutes under this invention
The shape stated, construction, feature and the so-called equivalent changes and modifications of spirit should all include and scope of the presently claimed invention
It is interior.