CN107166982A - A kind of emulsion steam-heating system - Google Patents

A kind of emulsion steam-heating system Download PDF

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Publication number
CN107166982A
CN107166982A CN201710517225.8A CN201710517225A CN107166982A CN 107166982 A CN107166982 A CN 107166982A CN 201710517225 A CN201710517225 A CN 201710517225A CN 107166982 A CN107166982 A CN 107166982A
Authority
CN
China
Prior art keywords
emulsion
steam
heating system
heater box
pipe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710517225.8A
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Chinese (zh)
Inventor
田永强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Pangang Group Xichang Steel and Vanadium Co Ltd
Original Assignee
Pangang Group Xichang Steel and Vanadium Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Pangang Group Xichang Steel and Vanadium Co Ltd filed Critical Pangang Group Xichang Steel and Vanadium Co Ltd
Priority to CN201710517225.8A priority Critical patent/CN107166982A/en
Publication of CN107166982A publication Critical patent/CN107166982A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28BSTEAM OR VAPOUR CONDENSERS
    • F28B1/00Condensers in which the steam or vapour is separate from the cooling medium by walls, e.g. surface condenser
    • F28B1/02Condensers in which the steam or vapour is separate from the cooling medium by walls, e.g. surface condenser using water or other liquid as the cooling medium
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28BSTEAM OR VAPOUR CONDENSERS
    • F28B9/00Auxiliary systems, arrangements, or devices
    • F28B9/08Auxiliary systems, arrangements, or devices for collecting and removing condensate

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)

Abstract

The invention discloses a kind of emulsion steam-heating system, including:Heater box, heating tube, reheating pipe.Wherein, heating tube is used to once heat the emulsion in heater box, and the emulsion after reheating pipe is used for once heating carries out reheating.In the running, steam enters heater box from heating tube, carries out heat exchange with emulsion, completes the steam after heat exchange and enters reheating pipe and carry out secondary heat exchange with emulsion.The setting can be heated further using the heat in steam to emulsion, raise the temperature of emulsion;Reduce the usage amount of source steam and the growing amount of condensed water simultaneously.Therefore, emulsion steam-heating system proposed by the present invention can reduce the usage amount of steam, reduce the growing amount of condensed water, improve the temperature of emulsion, it is ensured that being smoothed out for cold-rolling process, solve the problem in the field at this stage.

Description

A kind of emulsion steam-heating system
Technical field
The present invention relates to emulsion domain of control temperature, more specifically to a kind of emulsion steam-heating system.
Background technology
Emulsion is a kind of high performance semi-synthetic metal working fluid, the effect with lubrication synergy, for improving processing Surface quality of part etc., is commonly used for the lubricant of cold-rolling process.In use, emulsion ability within the scope of certain temperature Good effect is played, it is too high or too low for temperature, it can influence its service behaviour.Therefore, it is necessary to emulsion in actual production Temperature carry out strict control, it is possessed higher activity, it is ensured that cold-rolling process process is smoothed out.
In actual production, generally steam is used to heat emulsion, to meet the temperature parameter that emulsion is optimal;I.e. Steam enters the heater box 1 equipped with emulsion, completes the steam of heat exchange because condensation forms steam water interface, a part is straight Run in and stored into cesspool 9, another part into boiler 8.It please specifically refer to Fig. 2.
For prior art, because the temperature of emulsion is relatively low, have to enter control steam during heat exchange Bypass pipe 10 valve 11 open and be transferred to maximum aperture, to be heated to emulsion, nonetheless, remain difficult to expire The optimum working temperature of sufficient emulsion, while so that the waste of steam in source is serious;Also, because steam endlessly enters Enter, more condensed water is formed after causing heat exchange, and because of the limited storage space of boiler 8 so that unnecessary condensed water is straight Run in into cesspool 9, cause to waste.
Therefore, the usage amount of steam how is reduced, the growing amount of condensed water is reduced, and improves the temperature of emulsion, is made cold Roll process is smoothed out, and is field problem urgently to be resolved hurrily at this stage.
The content of the invention
In view of this, it is an object of the invention to provide a kind of emulsion steam-heating system, the system can reduce steaming The usage amount of vapour, reduces the growing amount of condensed water, and improves the temperature of emulsion, is smoothed out cold-rolling process, solves existing The problem in the stage field.
A kind of emulsion steam-heating system, including:
Emulsion is provided with heater box, the heater box;
Heating tube, the heating tube is through the heater box, for heating the emulsion, the two ends point of the heating tube Wei not first entrance and first outlet;
Reheating pipe, the reheating pipe is through the heater box, for being reheated to the emulsion, the reheating pipe Two ends be respectively second entrance and second outlet, and the second entrance is connected with the first outlet;
Steam enter from the first entrance and with the emulsion carry out heat exchange, complete heat exchange after formed steam with The steam water interface of condensed water is simultaneously discharged from the second outlet.
It is preferred that, described emulsion steam-heating system, in addition to:
Boiler, the boiler is used to reclaim the steam water interface;
Cesspool, the cesspool is used to reclaim the condensed water that the steam water interface and the boiler overflow.
It is preferred that, described emulsion steam-heating system, in addition to bypass pipe and valve, the bypass pipe be it is multiple, It is separately positioned on the first access point, at the first outlet and at the second outlet, and on each described bypass pipe Provided with the valve.
It is preferred that, described emulsion steam-heating system, the part that the heating tube is placed in the heater box is snake Shape pipe.
It is preferred that, described emulsion steam-heating system, the part that the reheating pipe is placed in the heater box is snake Shape pipe.
It is preferred that, described emulsion steam-heating system, at the first outlet temperature of steam water interface 80 DEG C- Between 100 DEG C.
It is preferred that, described emulsion steam-heating system, emulsion temperature after being heated through the reheating pipe 52 DEG C- Between 65 DEG C.
Emulsion steam-heating system proposed by the present invention, including:Heater box, heating tube, reheating pipe.Wherein, heating tube For once being heated to the emulsion in heater box, the emulsion after reheating pipe is used for once heating carries out secondary add Heat.In the running, steam enters heater box from heating tube, carries out heat exchange with emulsion, completes after heat exchange Steam enters reheating pipe and carries out secondary heat exchange with emulsion.The setting can further utilize the heat in steam to emulsification Liquid is heated, and raises the temperature of emulsion;Reduce the usage amount of source steam and the growing amount of condensed water simultaneously.Cause This, emulsion steam-heating system proposed by the present invention can reduce the usage amount of steam, reduce the growing amount of condensed water, improve The temperature of emulsion, it is ensured that being smoothed out for cold-rolling process, solves the problem in the field at this stage.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing There is the accompanying drawing used required in technology description to be briefly described, it should be apparent that, drawings in the following description are only this Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is the schematic diagram of emulsion steam-heating system in the specific embodiment of the invention;
Fig. 2 is the schematic diagram of emulsion steam-heating system in background of invention.
In Fig. 1-Fig. 2:
Heater box -1, heating tube -2, reheating pipe -3, first entrance -4, first outlet -5, second entrance -6, Two outlets -7, boiler -8, cesspool -9, bypass pipe -10, valve -11.
Embodiment
The core of present embodiment is to provide a kind of emulsion steam-heating system, and the system can reduce steam Usage amount, reduce the growing amount of condensed water, and improve the temperature of emulsion, be smoothed out cold-rolling process, solve existing rank The problem in the section field.
Hereinafter, embodiment is illustrated referring to the drawings.In addition, embodiments illustrated below is not to described in claim The content of the invention rise any restriction effect.In addition, the full content of the composition represented by example below is not limited to as right It is required that necessary to the solution of described invention.
The emulsion steam-heating system that present embodiment is provided, mainly includes:Heater box 1, heating tube 2, reheating Pipe 3.Wherein, there is emulsion to be heated in heater box 1;Heating tube 2 is through heater box 1, for the emulsification inside heater box 1 Liquid is once heated, and its two ends is respectively the first entrance 4 and first outlet 5 flowed through for steam;Reheating pipe 3, which is passed through, to be added Hot tank 1, for carrying out reheating to emulsion, and its two ends is respectively second entrance 6 and second outlet 7, and second entrance 6 It is connected with above-mentioned first outlet 5, i.e., the steam after once exchanging heat is directly entered reheating pipe 3, and secondary with emulsion progress Heat exchange, makes full use of the after-heat in steam.Steam enters from first entrance 4 and carries out heat exchange twice with emulsion, complete Steam into heat exchange forms the steam water interface of steam and condensed water and discharged from second outlet 7.It please specifically refer to Fig. 1.
The emulsion steam-heating system that present embodiment is provided, in the running, steam is from heating Pipe 2 enter heater box 1, with emulsion carry out heat exchange, complete heat exchange after steam enter reheating pipe 3 and with heater box 1 Emulsion carries out secondary heat exchange.The setting can be heated further using the heat in steam to emulsion, make emulsification The temperature rise of liquid;Reduce the usage amount of source steam and the growing amount of condensed water simultaneously.Therefore, emulsification proposed by the present invention Liquid steam-heating system can reduce the usage amount of steam, reduce the growing amount of condensed water, and improve the temperature of emulsion, make cold Roll process is smoothed out, and solves the problem in the field at this stage.
The emulsion steam-heating system that present embodiment is provided, can also include:Boiler 8, cesspool 9.Its In, boiler 8 is used to reclaim the steam water interface completed after heat exchange;Cesspool 9 is used to reclaim the steam-water mixing completed after heat exchange Thing, and the unnecessary condensed water that boiler 8 overflows.This is designed to further collect the steam for completing heat exchange, and many Remaining condensed water then drains into cesspool 9 in case he uses.It please specifically refer to Fig. 1.
The emulsion steam-heating system that present embodiment is provided, can also include bypass pipe 10 and be arranged on bypass Valve 11 on pipe 10.Bypass pipe 10 to be multiple, can be separately positioned at first entrance 4, at first outlet 5, second outlet 7 Place, and be equipped with each bypass pipe 10 for controlling its through-flow valve 11.The setting can be when steam be not enough as standby With can further expand the inlet of steam, emulsion is sufficiently heated, to meet the temperature model that emulsion is optimal Enclose.It please specifically refer to Fig. 1.
The emulsion steam-heating system that present embodiment is provided, in order to increase the contact of emulsion and heating tube 2 Heating tube 2 inside heater box 1, can be designed as the coiled pipe of bending by area, the efficiency of increase heat exchange;Similarly, also Reheating pipe 3 inside heater box 1 can be set to coiled pipe.It please specifically refer to Fig. 1.
The emulsion steam-heating system that present embodiment is provided, the system can exist the temperature control of emulsion Its optimal operating temperature range, complete once exchange heat after, at first outlet 5 steam water interface temperature range at 80 DEG C -100 Between DEG C;After secondary heat exchange, the temperature of emulsion can be controlled between 52 DEG C -65 DEG C, the temperature of emulsion in the design Degree is benefit with 55 DEG C;This is designed to the activation plays of emulsion to optimal, can preferably ensure the smooth of cold-rolling process Carry out.
The foregoing description of the disclosed embodiments, enables professional and technical personnel in the field to realize or using the present invention. A variety of modifications to these embodiments will be apparent for those skilled in the art, as defined herein General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, it is of the invention The embodiments shown herein is not intended to be limited to, and is to fit to and principles disclosed herein and features of novelty phase one The most wide scope caused.

Claims (7)

1. a kind of emulsion steam-heating system, it is characterised in that including:
Emulsion is provided with heater box (1), the heater box (1);
Heating tube (2), the heating tube (2) is through the heater box (1), for heating the emulsion, the heating tube (2) Two ends be respectively first entrance (4) and first outlet (5);
Reheating pipe (3), the reheating pipe (3) is described through the heater box (1), for being reheated to the emulsion The two ends of reheating pipe (3) are respectively second entrance (6) and second outlet (7), and the second entrance (6) and the first outlet (5) it is connected;
Steam from the first entrance (4) enter and with the emulsion carry out heat exchange, complete heat exchange after formed steam with it is cold The steam water interface of solidifying water is simultaneously discharged from the second outlet (7).
2. emulsion steam-heating system according to claim 1, it is characterised in that also include:
Boiler (8), the boiler (8) is used to reclaim the steam water interface;
Cesspool (9), the cesspool (9) is used to reclaim the condensation that the steam water interface and the boiler (8) overflow Water.
3. emulsion steam-heating system according to claim 1, it is characterised in that also including bypass pipe (10) and valve (11), the bypass pipe (10) is multiple, is separately positioned on the first entrance (4) place, the first outlet (5) place and described The valve (11) is equipped with second outlet (7) place, and each described bypass pipe (10).
4. emulsion steam-heating system according to claim 1, it is characterised in that the heating tube (2) is placed in described Part in heater box (1) is coiled pipe.
5. emulsion steam-heating system according to claim 1, it is characterised in that the reheating pipe (3) is placed in described Part in heater box (1) is coiled pipe.
6. emulsion steam-heating system according to claim 1, it is characterised in that first outlet (5) place carbonated drink The temperature of mixture is between 80 DEG C -100 DEG C.
7. emulsion steam-heating system according to claim 1, it is characterised in that after being heated through the reheating pipe (3) Emulsion temperature between 52 DEG C -65 DEG C.
CN201710517225.8A 2017-06-29 2017-06-29 A kind of emulsion steam-heating system Pending CN107166982A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710517225.8A CN107166982A (en) 2017-06-29 2017-06-29 A kind of emulsion steam-heating system

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Application Number Priority Date Filing Date Title
CN201710517225.8A CN107166982A (en) 2017-06-29 2017-06-29 A kind of emulsion steam-heating system

Publications (1)

Publication Number Publication Date
CN107166982A true CN107166982A (en) 2017-09-15

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109482657A (en) * 2018-12-26 2019-03-19 西南铝业(集团)有限责任公司 A kind of milling train emulsion temperature control system and hot finishing mill

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1990588A2 (en) * 2007-05-11 2008-11-12 Mecoswiss Mechanische Componenten GmbH & Co. KG Household machine with a cooling device
CN101575044A (en) * 2009-06-11 2009-11-11 上海宝钢工程技术有限公司 Method for controlling temperature of crude oil for emulsion of rolling mill and control device
CN101852557A (en) * 2010-06-12 2010-10-06 沈阳石蜡化工有限公司 Decoking method of tubular heater of urea dewaxing device
CN101912883A (en) * 2010-08-12 2010-12-15 宝钢工程技术集团有限公司 Circulation heating system for steam heater
CN102767972A (en) * 2012-06-18 2012-11-07 中冶南方工程技术有限公司 Method and device for recovering condensate water in steam heating system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1990588A2 (en) * 2007-05-11 2008-11-12 Mecoswiss Mechanische Componenten GmbH & Co. KG Household machine with a cooling device
CN101575044A (en) * 2009-06-11 2009-11-11 上海宝钢工程技术有限公司 Method for controlling temperature of crude oil for emulsion of rolling mill and control device
CN101852557A (en) * 2010-06-12 2010-10-06 沈阳石蜡化工有限公司 Decoking method of tubular heater of urea dewaxing device
CN101912883A (en) * 2010-08-12 2010-12-15 宝钢工程技术集团有限公司 Circulation heating system for steam heater
CN102767972A (en) * 2012-06-18 2012-11-07 中冶南方工程技术有限公司 Method and device for recovering condensate water in steam heating system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109482657A (en) * 2018-12-26 2019-03-19 西南铝业(集团)有限责任公司 A kind of milling train emulsion temperature control system and hot finishing mill

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Application publication date: 20170915