CN107166194A - One bulb steeps automatic packaging technology - Google Patents
One bulb steeps automatic packaging technology Download PDFInfo
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- CN107166194A CN107166194A CN201710428917.5A CN201710428917A CN107166194A CN 107166194 A CN107166194 A CN 107166194A CN 201710428917 A CN201710428917 A CN 201710428917A CN 107166194 A CN107166194 A CN 107166194A
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- packaging technology
- zigbee module
- steeps
- automatic packaging
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- General Engineering & Computer Science (AREA)
- Circuit Arrangement For Electric Light Sources In General (AREA)
Abstract
The present invention relates to packaging technology technical field, a specifically related to bulb steeps automatic packaging technology, including system of photoelectric counter, ZigBee module, bluetooth recognition system and central processing system, the system of photoelectric counter is arranged in the automatic package system, for steeping the quantity statistics in production process to ball, the ZigBee module is used to connect the control section in automatic package system and perceives part, the ZigBee module is used to provide the transmission of local area radio signal, avoid unnecessary wiring, the bluetooth recognition system is used to connect smart mobile phone and the central processing system, the control system, system of photoelectric counter, ZigBee module and bluetooth recognition system are connected with the central processing system, transfer matic in the automatic package system is together in series the pattern of composition using many units.It is maintained easily, and high recycling rate, the scope of application is wider.Simple in construction, simple operation of the invention, realizes intellectualized operation, with very strong creativeness.
Description
Technical field
The present invention relates to packaging technology technical field, and in particular to a bulb steeps automatic packaging technology.
Background technology
Bulb lamp is the Novel energy-saving lamp for substituting conventional incandescent bulb.Conventional incandescent (tengsten lamp) power consumption is high, the life-span
It is short, under the nervous overall situation of global resources, forbid production by national governments gradually, substitute products are electric energy-savings therewith
Although lamp, electronic energy-saving lamp improves energy-saving effect, but due to having used the heavy metal element of many pollution environment, runs counter to again
The main trend of environmental protection.As the high speed development LED illumination of LED technology is increasingly becoming the only choosing of novel green illumination.
LED is far superior to traditional lighting products in principle of luminosity, the aspect of energy-saving and environmental protection.Due to incandescent lamp and electronic energy-saving lamp
Still in occupation of very high ratio in the routine use of people, in order to reduce waste, LED illumination manufacturer must develop symbol
Close existing interface and the LED illumination product of people's use habit so that people need not change former conventional lamp pedestal and line
The LED illumination product of a new generation just can be used in the case of road.Then LEDbulb lamp is just arisen at the historic moment.LEDbulb lamp is employed
Existing interface mode, i.e. screw socket, socket mode (E26 E27 E14 B22 etc.), or even in order to meet the use habit of people
The profile of incandescent lamp bulb is imitated.Based on the principle of luminosity of LED one-way, designer has done change on fitting structure and caused
Spot light of the distribution curve flux of LEDbulb lamp substantially with incandescent lamp is convergent.The LED-based characteristics of luminescence, the knot of LEDbulb lamp
Structure is complicated with respect to incandescent lamp, light source, drive circuit, heat abstractor is divided into substantially, the common cooperation of these parts could be brought up
Low energy consumption, long-life, specular removal and environmentally friendly LEDbulb lamp product.Thus LED illumination product is still at present
The higher high-tech illuminating product of technology content.In Patent No. CN201310648886 patent document, one kind is disclosed
The automatic assembly line of bulb lamp, including：Installation frame, lamp holder cup peace beside control system, described control system
Index dial, four axle robots and automatic turning cup are installed in installation and lamp source connecting plate automatic charging ＆ discharging machine, described frame
Automatic upper lamp shade mechanism, integrating sphere measurement machine and automatic upper lamp source mechanism, described lamp holder cup are installed beside machine, described frame
Automatic riveting mechanism, automatically upper lamp holder mechanism and automatically upper cup mechanism, described lamp source connection are installed beside body fitting machine
Installed on plate automatic charging ＆ discharging machine and waste product transplanting mechanism is installed beside load plate, described integrating sphere measurement machine, described waste product is moved
Plant and riveting point machine is installed beside mechanism, it is an advantage of the invention that：The present invention is in manufacture LED product, when reducing the manufacture of LED product
Between, improve production efficiency and then reduce the cost of product, be easy to the production LED product of heavy industrialization pipeline system.
The above-mentioned underproof product of patent document grabs charging tray by waste product transplanting mechanism, and qualified product enters riveting point
Machine, carries out parameter riveter, and it is offline that the product after riveter is moved out of riveting point machine, is finally completed the production of product, the present invention reduces LED
The manufacturing time of product, improves production efficiency and then reduces the cost of product, be easy to the production of heavy industrialization pipeline system
LED product.But for how providing a kind of simple in construction, simple operation, realizing intellectualized operation, realizing the ball of remote control
Steep automatic packaging technology and lack technical solution.
The content of the invention
(1) technical problem solved
In view of the shortcomings of the prior art, automatic packaging technology is steeped the invention provides a bulb, for solving how to provide
A kind of simple in construction, simple operation, realizes intellectualized operation, realizes the problem of ball of remote control steeps automatic packaging technology.
(2) technical scheme
To realize object above, the present invention is achieved by the following technical programs：
One bulb steeps automatic packaging technology, including control system and automatic package system, and the control system is used to control
The automatic package system, it is characterised in that：Including system of photoelectric counter, ZigBee module, bluetooth recognition system and centre
Reason system, the system of photoelectric counter is arranged in the automatic package system, and the quantity for being steeped to ball in production process is united
Meter, the ZigBee module is used to connect the control section in automatic package system and perceives part, and the ZigBee module is used
Transmitted in providing local area radio signal, it is to avoid unnecessary wiring, the bluetooth recognition system is used in connecting smart mobile phone and being described
Processing system is entreated, the control system, system of photoelectric counter, ZigBee module and bluetooth recognition system are handled with the center
System is connected, and transfer matic in the automatic package system is together in series the pattern of composition using many units.
It is preferred that, the technology of the package of the automatic package system is：1. power panel is filled, the boost line such as bonding wire；2. 180 are overturn
Degree；3. negative line is bent；4. fill, press lamp screw base；5. trimming, shaping；6. lamp holder is got ready；7. conductive nail is filled；8. power test
Machine is bad to be excluded；9. 180 degree is overturn；10. dress ball steeps；Finished product is caught, mark.
It is preferred that, in the system of photoelectric counter, when phototriode VT1 receive infrarede emitting diode penetrate come it is red
During UV light, VT1 conductings, the comparator IC2-B pin of inverting input 6 is low level, and 7 pin output high level is added to comparator
IC2-A inverting input, makes 1 pin export low level, then the luminous tube in photoelectrical coupler 4N35 is lighted, corresponding photosensitive tube
Conducting, triode VT2 is also switched on, VT2 colelctor electrodes output low level.
It is preferred that, when having object by the way that between infrarede emitting diode VD1 and reception pipe VT1, infrared ray is blocked, VT1
End, IC2-A 1 pin output high level, 4N35 cut-offs, VT2 cut-offs, VT2 colelctor electrodes output high level, therefore working as has object to pass through
During VT1, counting pulse signal just is exported on VT2 colelctor electrodes, the signal is sent to decade counter, be then sent through coding display electricity
Road, shows corresponding data.
It is preferred that, its data-interface of the ZigBee module includes：Transistor-Transistor Logic level transceiver interface, standard serial port RS2-32 numbers
According to interface, it is possible to achieve the broadcast mode of data is sent and destination address sending mode；Except achievable general Point-to-Point Data
Outside communication function, the data communication between multiple spot can be also realized；DATA, RUN, NET, ALARM are SZ05-ADV radio communication molds
4 working conditions of block indicate port, are data transmit-receive, system operation, network state and alarm respectively；SLEEP pins are used for
Control system enters low power consumpting state, and low level enters low-power consumption, high level or hanging normal operation.
It is preferred that, 485CTL pins are that 485 transmitting-receivings are controlled, low level output when module 485 is received, and high level is defeated during transmission
Go out；CENTER, DEVICE pin be nodal function configuration interface, be low level effectively, or respectively with pin TIao7, tiao8
Jumper cap realization is connect, is routing node if this 2 pins are all high level or are hanging；CONFIG pins are configuration interfaces, low
Level effectively, or adds jumper cap, and system configuration state can be entered in hyper terminal.
It is preferred that, the ZigBee module standard operating voltage is DC-5V, and normal working voltage scope is 5~12V；Number
There is RS-232 and TTL to receive and dispatch 2 kinds of interface modes according to interface；RS-232 serial ports is the line mode of operation of TX2, RX2, SGND tri-, and TTL is
The line mode of operation of TX1, RXl two, Transistor-Transistor Logic level is 3.3V；RESET enters low level state 3s, and system enters configuration status, high electricity
Flat or vacant state then enters working condition.
It is preferred that, the data transfer between the bluetooth recognition system host and Bluetooth receptions module uses RS232 serial ports
Connection；After the data collected are by Bluetooth transmission to receiving module, it is transferred to by RS232 interfaces on main frame；Interface is hard
Part uses bluetooth module RS converters；Communication software is write by VC, and the data that sensor node is measured are arrived by Bluetooth transmission
Main frame, shows to carry out data processing.
(3) beneficial effect
The system of photoelectric counter of the present invention is arranged in automatic package system, and the quantity for being steeped to ball in production process is united
Meter, ZigBee module is used to connect the control section in automatic package system and perceives part, and ZigBee module is used for offer office
Domain transmission of wireless signals, it is to avoid unnecessary wiring, bluetooth recognition system is used to connect smart mobile phone and central processing system, control system
System, system of photoelectric counter, ZigBee module and bluetooth recognition system are connected with central processing system, in automatic package system
Transfer matic is together in series the pattern of composition using many units.It is maintained easily, and high recycling rate, the scope of application is wider.This
Inventive structure is simple, and intellectualized operation is realized in simple operation, with very strong creativeness.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is the accompanying drawing used required in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with
Other accompanying drawings are obtained according to these accompanying drawings.
The technology of the package figure of the automatic package system of Fig. 1 present invention；
Fig. 2 is the ZigBee module circuit diagram of the present invention；
Fig. 3 is the system of photoelectric counter circuit diagram of the present invention；
Fig. 4 is the circuit theory diagrams of the bluetooth recognition system of the present invention.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention
In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
A part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art
The every other embodiment obtained under the premise of creative work is not made, belongs to the scope of protection of the invention.
One bulb steeps automatic packaging technology, including control system and automatic package system, and control system is used to control automatically
Package system, it is characterised in that：Including system of photoelectric counter, ZigBee module, bluetooth recognition system and central processing system, light
Electric number system is arranged in automatic package system, and for steeping the quantity statistics in production process to ball, ZigBee module is used for
Connect the control section in automatic package system and perceive part, ZigBee module is used to provide the transmission of local area radio signal, keeps away
Exempt from unnecessary wiring, bluetooth recognition system is used to connecting smart mobile phone and central processing system, control system, system of photoelectric counter,
ZigBee module and bluetooth recognition system are connected with central processing system, and the transfer matic in automatic package system is using many lists
Machine is together in series the pattern of composition.
The technology of the package of automatic package system as shown in Figure 1 is：1. power panel is filled, the boost line such as bonding wire；2. 180 are overturn
Degree；3. negative line is bent；4. fill, press lamp screw base；5. trimming, shaping；6. lamp holder is got ready；7. conductive nail is filled；8. power test
Machine is bad to be excluded；9. 180 degree is overturn；10. dress ball steeps；Finished product is caught, mark.
In system of photoelectric counter as shown in Figure 3, when phototriode VT1 receive infrarede emitting diode penetrate come it is red
During UV light, VT1 conductings, the comparator IC2-B pin of inverting input 6 is low level, and 7 pin output high level is added to comparator
IC2-A inverting input, makes 1 pin export low level, then the luminous tube in photoelectrical coupler 4N35 is lighted, corresponding photosensitive tube
Conducting, triode VT2 is also switched on, VT2 colelctor electrodes output low level.
When having object by the way that between infrarede emitting diode VD1 and reception pipe VT1, infrared ray is blocked, VT1 ends,
IC2-A 1 pin output high level, 4N35 cut-offs, VT2 cut-offs, VT2 colelctor electrodes output high level, therefore working as has object to pass through VT1
When, counting pulse signal just is exported on VT2 colelctor electrodes, the signal is sent to decade counter, is then sent through coding display circuit,
Show corresponding data.
Its data-interface of ZigBee module as shown in Figure 2 includes：Transistor-Transistor Logic level transceiver interface, standard serial port RS2-32 numbers
According to interface, it is possible to achieve the broadcast mode of data is sent and destination address sending mode；Except achievable general Point-to-Point Data
Outside communication function, the data communication between multiple spot can be also realized；DATA, RUN, NET, ALARM are SZ05-ADV radio communication molds
4 working conditions of block indicate port, are data transmit-receive, system operation, network state and alarm respectively；SLEEP pins are used for
Control system enters low power consumpting state, and low level enters low-power consumption, high level or hanging normal operation.
485CTL pins are 485 transmitting-receivings control, low level output, high level output during transmission when module 485 is received；
CENTER, DEVICE pin are nodal function configuration interfaces, be low level effectively, or connect respectively with pin TIao7, tiao8
Jumper cap is realized, is routing node if this 2 pins are all high level or are hanging；CONFIG pins are configuration interface, low electricity
It is flat effective, or add jumper cap, system configuration state can be entered in hyper terminal.
ZigBee module standard operating voltage is DC-5V, and normal working voltage scope is 5~12V；Data-interface has RS-
232 and TTL receives and dispatches 2 kinds of interface modes；RS-232 serial ports is the line mode of operation of TX2, RX2, SGND tri-, and TTL is the line of TX1, RXl two
Mode of operation, Transistor-Transistor Logic level is 3.3V；RESET enters low level state 3s, and system enters configuration status, high level or hanging shape
State then enters working condition.
Data transfer between bluetooth recognition system host as shown in Figure 4 and Bluetooth receptions module uses RS232 serial ports
Connection；After the data collected are by Bluetooth transmission to receiving module, it is transferred to by RS232 interfaces on main frame；Interface is hard
Part uses bluetooth module RS converters；Communication software is write by VC, and the data that sensor node is measured are arrived by Bluetooth transmission
Main frame, shows to carry out data processing.
The present invention is maintained easily, and high recycling rate, the scope of application is wider.Simple in construction, simple operation of the invention, is realized
Intellectualized operation, with very strong creativeness.
It should be noted that herein, such as first and second or the like relational terms are used merely to a reality
Body or operation make a distinction with another entity or operation, and not necessarily require or imply these entities or deposited between operating
In any this actual relation or order.Moreover, term " comprising ", "comprising" or its any other variant are intended to
Nonexcludability is included, so that process, method, article or equipment including a series of key elements not only will including those
Element, but also other key elements including being not expressly set out, or also include being this process, method, article or equipment
Intrinsic key element.In the absence of more restrictions, the key element limited by sentence "including a ...", it is not excluded that
Also there is other identical element in process, method, article or equipment including the key element.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although with reference to the foregoing embodiments
The present invention is described in detail, it will be understood by those within the art that：It still can be to foregoing each implementation
Technical scheme described in example is modified, or carries out equivalent substitution to which part technical characteristic；And these modification or
Replace, the essence of appropriate technical solution is departed from the spirit and scope of various embodiments of the present invention technical scheme.
Claims (8)
1. a bulb steeps automatic packaging technology, including control system and automatic package system, the control system is used to control institute
State automatic package system, it is characterised in that：Including system of photoelectric counter, ZigBee module, bluetooth recognition system and center processing
System, the system of photoelectric counter is arranged in the automatic package system, for steeping the quantity statistics in production process to ball,
The ZigBee module is used to connect the control section in automatic package system and perceives part, and the ZigBee module is used to carry
For the transmission of local area radio signal, it is to avoid unnecessary wiring, the bluetooth recognition system is used to connect smart mobile phone and the centre
Reason system, the control system, system of photoelectric counter, ZigBee module and bluetooth recognition system with the central processing system
It is connected, transfer matic in the automatic package system is together in series the pattern of composition using many units.
2. ball according to claim 1 steeps automatic packaging technology, it is characterised in that：The sacker of the automatic package system
Skill is：1. power panel is filled, the boost line such as bonding wire；2. 180 degree is overturn；3. negative line is bent；4. fill, press lamp screw base；5. trimming,
Shaping；6. lamp holder is got ready；7. conductive nail is filled；8. power test machine is bad excludes；9. 180 degree is overturn；10. dress ball steeps；Finished product is grabbed
Go out, mark.
3. ball according to claim 1 steeps automatic packaging technology, it is characterised in that：In the system of photoelectric counter, work as light
When quick triode VT1 receives the infrared light that infrarede emitting diode is penetrated, VT1 conductings, comparator IC2-B anti-phase input
It is low level to hold 6 pin, and 7 pin output high level is added to comparator IC2-A inverting input, 1 pin is exported low level, then light
Luminous tube in electric coupler 4N35 is lighted, and corresponding photosensitive tube conducting, triode VT2 is also switched on, and VT2 colelctor electrodes export low electricity
It is flat.
4. ball according to claim 3 steeps automatic packaging technology, it is characterised in that：Pass through the pole of infraluminescence two when there is object
Between pipe VD1 and reception pipe VT1, infrared ray is blocked, VT1 cut-offs, and IC2-A 1 pin output high level, 4N35 cut-offs, VT2 is cut
Only, VT2 colelctor electrodes output high level, therefore when there is object by VT1, counting pulse signal just is exported on VT2 colelctor electrodes, should
Signal is sent to decade counter, is then sent through coding display circuit, shows corresponding data.
5. ball according to claim 1 steeps automatic packaging technology, it is characterised in that：Its data-interface of the ZigBee module
Including：Transistor-Transistor Logic level transceiver interface, standard serial port RS2-32 data-interfaces, it is possible to achieve the broadcast mode of data is sent and target
Address sending mode；In addition to general Point-to-Point Data communication function can be achieved, the data communication between multiple spot can be also realized；
DATA, RUN, NET, ALARM for SZ05-ADV wireless communication modules 4 working conditions indicate port, be respectively data transmit-receive,
System operation, network state and alarm；SLEEP pins enter low power consumpting state for control system, and low level enters low-power consumption,
High level or hanging normal operation.
6. ball according to claim 5 steeps automatic packaging technology, it is characterised in that：485CTL pins are 485 transmitting-receivings control,
Low level output, high level output during transmission when module 485 is received；CENTER, DEVICE pin are nodal function configuration interfaces,
It is that low level is effective, or connects jumper cap realization with pin TIao7, tiao8 respectively, such as this 2 pins is all high level or outstanding
It is empty then for routing node；CONFIG pins are configuration interfaces, and low level effectively, or adds jumper cap, can entered in hyper terminal
System configuration state.
7. ball according to claim 1 steeps automatic packaging technology, it is characterised in that：The ZigBee module standard work electricity
Press as DC-5V, normal working voltage scope is 5~12V；Data-interface has RS-232 and TTL to receive and dispatch 2 kinds of interface modes；RS-
232 serial ports are the line mode of operation of TX2, RX2, SGND tri-, and TTL is the line mode of operation of TX1, RXl two, and Transistor-Transistor Logic level is 3.3V；
RESET enters low level state 3s, and system enters configuration status, and high level or vacant state then enter working condition.
8. ball according to claim 1 steeps automatic packaging technology, it is characterised in that：The bluetooth recognition system host and indigo plant
Data transfer between tooth receiving module is connected using RS232 serial ports；The data collected pass through Bluetooth transmission to receiving module
Afterwards, it is transferred to by RS232 interfaces on main frame；Interface hardware uses bluetooth module RS converters；Communication software is write by VC,
The data that sensor node is measured, to main frame, show to carry out data processing by Bluetooth transmission.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710428917.5A CN107166194A (en) | 2017-06-08 | 2017-06-08 | One bulb steeps automatic packaging technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710428917.5A CN107166194A (en) | 2017-06-08 | 2017-06-08 | One bulb steeps automatic packaging technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107166194A true CN107166194A (en) | 2017-09-15 |
Family
ID=59825640
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710428917.5A Pending CN107166194A (en) | 2017-06-08 | 2017-06-08 | One bulb steeps automatic packaging technology |
Country Status (1)
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111203709A (en) * | 2020-01-15 | 2020-05-29 | 韶关国正精密制造科技有限公司 | Automatic production line for lamp filaments |
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| CN103624543A (en) * | 2013-12-06 | 2014-03-12 | 滕州天一光电科技有限公司 | Automatic assembly production line of bulb lamps |
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| CN103624543A (en) * | 2013-12-06 | 2014-03-12 | 滕州天一光电科技有限公司 | Automatic assembly production line of bulb lamps |
| CN106002253A (en) * | 2016-07-13 | 2016-10-12 | 佛山楚博科技有限公司 | Full-automatic assembly line for LED globe bulb |
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| CN111203709A (en) * | 2020-01-15 | 2020-05-29 | 韶关国正精密制造科技有限公司 | Automatic production line for lamp filaments |
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Application publication date: 20170915 |