CN107161735A - automatic bale breaker - Google Patents
automatic bale breaker Download PDFInfo
- Publication number
- CN107161735A CN107161735A CN201710371200.1A CN201710371200A CN107161735A CN 107161735 A CN107161735 A CN 107161735A CN 201710371200 A CN201710371200 A CN 201710371200A CN 107161735 A CN107161735 A CN 107161735A
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- Prior art keywords
- rod
- hit
- bale
- roller
- bale breaking
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/14—Pulverising loaded or unloaded materials
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention discloses a kind of automatic bale breaker, including the multiple bale breaking mechanisms connected by conveyer belt, any one bale breaking mechanism includes:Conveyer, it includes multiple rollers that rotation is driven by motor;Beating unit, it includes:Upper beating unit, it is arranged on the surface of the conveyer, and it includes:Upper junction plate;Rod is hit on multiple, its length direction is axially in parallel with the multiple roller, and in Heterogeneous Permutation up and down;With the upper cylinder for driving the upper junction plate to pump;Lower beating unit, it is arranged on the underface of the conveyer, and it includes:Lower connecting plate;Rod is hit under multiple, its length direction is axially in parallel with the multiple roller, rod is hit under any one between two adjacent rollers without being interfered with roller;With the lower cylinder for driving the lower connecting plate to pump.The present invention has bale breaking efficiency high, and bale breaking effect is good, the advantages of can significantly reducing labor intensity and human cost.
Description
Technical field
The present invention relates to fertilizer production device field.It is more particularly related to a kind of automatic bale breaker.
Background technology
The complex fertilizer of vast fertilizer plant production all exist at present fertilizer during storage it is hardened be hardened the problem of, need
Impacted before entrucking delivery using manpower, falling the modes such as bag makes fertilizer become graininess again.When producing busy season and client's urgent need,
Even if stock has enough fertilizer, but is due to carry out bale breaking without sufficient human hand, it can not still deliver, and artificial bale breaking standard
Differ, bale breaking effect is inconsistent, cost of labor and labor intensity are high.The overall production efficiency of bale breaking link to fertilizer streamline
Adverse effect is caused with benefit, bale breaking efficiency how is improved, reduction human cost and labor intensity are that fertilizer plant is urgently to be resolved hurrily
The problem of.
The content of the invention
It is an object of the invention to solve at least the above, and provide the advantage that at least will be described later.
It is a still further object of the present invention to provide a kind of automatic bale breaker, streamlined operation can be achieved, bale breaking speed is fast, pine
Bag effect is good, can significantly reduce cost of labor and labor intensity.
In order to realize according to object of the present invention and further advantage there is provided a kind of automatic bale breaker, including pass through
Multiple bale breaking mechanisms of conveyer belt connection, any one bale breaking mechanism includes:
Conveyer, it includes:
Multiple rollers, it be arranged in parallel at equal intervals in a horizontal plane, and multiple rollers are with the company of the central point of end face
Line is vertical with the axis of any one roller, and the multiple roller is driven by motor to be rotated;
Beating unit, it includes:
Upper beating unit, it is arranged on the surface of the conveyer, and it includes:
Upper junction plate, it includes horizontally disposed upper frame beam and is extended downwardly and be vertically arranged by the both sides of the upper frame beam
A pair of side plates;
Rod is hit on multiple, it is cylindrical, its length direction is axially in parallel with the multiple roller, it is the multiple on
Bottom of the two ends of rod respectively with the pair of side plate is hit to be fixedly connected, and it is the multiple on hit rod in up and down Heterogeneous Permutation;
Upper cylinder, it is located at the surface of the upper junction plate, to drive the upper junction plate to pump;Under hit
Device is beaten, it is arranged on the underface of the conveyer, and it includes:
Lower connecting plate, it includes horizontally disposed lower grid beam and is vertically arranged positioned at lower grid beam both sides and upwardly extending
Multipair contour connecting rod, any pair of connecting rod be respectively positioned between two adjacent rollers and do not done with the roller
Relate to;
Hit rod under multiple, it is cylindrical, its length direction is axially in parallel with the multiple roller, it is the multiple under
Rod is hit to correspond with multipair contour connecting rod, hit under any one rod be respectively positioned between a pair of connecting rods and with it is the pair of
The top of connecting rod is fixedly connected, so that it is dry without occurring with roller between two adjacent rollers that rod is hit under any one
Relate to;
Lower cylinder, it is located at the underface of the lower connecting plate, to drive the lower connecting plate to pump.
Preferably, described automatic bale breaker, in addition to controlling organization, it includes:
Alignment sensor, it is arranged on one end of the side of the conveyer and the charging aperture close to automatic bale breaker;
Controller, its magnetic valve Electricity Federation worked with the alignment sensor and the control upper cylinder with the lower cylinder
Connect, when the fertilizer of bale breaking reaches alignment sensor, to control the upper cylinder to be driven respectively with the lower cylinder described
On hit rod with it is described under hit rod and move and impact the fertilizer for treating bale breaking.
Preferably, described automatic bale breaker, the bale breaking mechanism, in addition to connect the conveyer and described hit
Beat be vertically arranged four columns of device;Four columns pass through the corner and institute of linear bearing and the upper frame beam respectively
The corner for stating lower grid beam is slidably connected so that the upper junction plate and the lower connecting plate respectively the upper cylinder and it is described under
Pumped under the driving of cylinder along the column.
Preferably, described automatic bale breaker, the linear bearing bounces back along the upper cylinder or the lower cylinder
Damping spring is additionally provided with direction, the damping spring is set on the column, one end of the damping spring with it is described straight
Bobbin, which is held, to be fixedly connected, and the other end is fixedly connected with the column.
Preferably, described automatic bale breaker, it is the multiple on hit in rod, rod is hit in setting above and is hit with
Rod hits rod with roller just to setting just to setting in the setting of lower section.
Preferably, described automatic bale breaker, the multiple roller is 6, it is the multiple on hit rod for 9, it is described
Rod is hit under multiple for 5.
Preferably, described automatic bale breaker, the multiple bale breaking mechanism is 2, and the roller of 2 bale breaking mechanisms is same
The central point of end face is located along the same line, wherein, be connected with automatic bale breaking machine inlet one end for the first bale breaking mechanism,
Be connected with automatic bale breaker discharging opening one end for the second bale breaking mechanism, and the first bale breaking mechanism and second bale breaker
The beating frequency and impact force of structure can adjust.
Preferably, described automatic bale breaker, the beating frequency of the first bale breaking mechanism is less than second bale breaking
The beating frequency of mechanism, the impact force of the first bale breaking mechanism is more than the impact force of the second bale breaking mechanism.
Preferably, described automatic bale breaker, in addition to, feeding plate is set at the charging aperture of automatic bale breaker and upper
Expect conveyer belt, discharging supporting plate is set in the discharge outlet of automatic bale breaker.
Preferably, it is equipped with and multiple radially sets on described automatic bale breaker, the outer peripheral face of any one roller
The groove put.
Preferably, described automatic bale breaker, the bottom of the bale breaking mechanism is additionally provided with universal wheel.
The present invention at least includes following beneficial effect:
Firstth, bale breaker of the invention when in use, treats that bale breaking fertilizer is transported to bale breaking mechanism by feeding conveyer belt
Roller, and forwarded with the rotation of roller, in transmit process, controller control upper cylinder and lower cylinder drive respectively
Hit rod and under hit rod and treat bale breaking fertilizer and impacted, make to treat that bale breaking fertilizer is changed into graininess from bulk, after bale breaking terminates, fertilizer
Bag is sent out by discharging supporting plate, and bale breaking efficiency high, bale breaking effect is good, can significantly reduce labor intensity and human cost;
Secondth, hit above and below rod and shift to install by, under hit rod and be arranged in parallel in a horizontal plane, and setting above
On hit rod rod hit with just to setting, positioned at lower section set on hit rod and roller just to setting, bale breaking efficiency can be improved, simultaneously
Avoid during bale breaking due to impact force or the excessive outer packing for damaging fertilizer bag of beating frequency;
The 3rd, damping spring is set when can reduce Telescopic-cylinder, the infringement that the inertia force of connecting plate is caused to cylinder is improved
Noise in the stability of connecting plate, reduction connecting plate motion process;
The 4th, 2 bale breaking mechanisms are set, and the beating frequency and impact force of bale breaking mechanism can adjust, user can basis
The beating frequency and impact force of rod are hit in the caking situation of fertilizer bag, adjustment, using it is flexible, conveniently, energy-conservation, bale breaking efficiency high fits
It is wide with scope;
The 5th, 2 bale breaking mechanisms are set, hit in the first bale breaking mechanism rod and under hit rod beating frequency it is low, impact force
Greatly, the fertilizer of bulk can be impacted into and the beating frequency height that rod hits rod with is hit in fritter, the second bale breaking mechanism, impact force
It is small, the fertilizer of fritter can be further broken up into little particle, be coordinated by the first bale breaking mechanism and the second bale breaking mechanism, can improved
Bale breaking efficiency, bale breaking effect is good and consistent;
6th, set feeding plate, feeding conveyer belt and discharging supporting plate to improve feeding and discharging efficiency, reduce the labor of workman
Fatigue resistance, while during feeding or discharging, workman improves the security of equipment without hand is stretched into inside automatic bale breaker
Energy;
7th, groove is set on its periphery face, it is possible to increase roller and treat the frictional force between bale breaking fertilizer bag, realized
Treat that bale breaking fertilizer bag is steadily transmitted forward.
Further advantage, target and the feature of the present invention embodies part by following explanation, and part will also be by this
The research and practice of invention and be understood by the person skilled in the art.
Brief description of the drawings
Fig. 1 is the side structure schematic diagram of the automatic bale breaker of the present invention;
Fig. 2 is the connection schematic diagram of the controlling organization of the automatic bale breaker of the present invention.
Embodiment
With reference to embodiment and accompanying drawing, the present invention is described in further detail, to make those skilled in the art's reference
Specification word can be implemented according to this.
It should be noted that experimental method described in following embodiments, is conventional method unless otherwise specified, institute
Reagent and material are stated, unless otherwise specified, is commercially obtained;In the description of the invention, term " transverse direction ", " vertical
To ", " on ", " under ", "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom ", " interior ", the instruction such as " outer " side
Position or position relationship are, based on orientation shown in the drawings or position relationship, to be for only for ease of the description present invention and simplify description,
It is not instruction or implies that signified device or element there must be specific orientation, with specific azimuth configuration and operation, because
This is not considered as limiting the invention.
Embodiment 1:
As depicted in figs. 1 and 2, the present invention provides a kind of automatic bale breaker, including the multiple bale breakings connected by conveyer belt 8
Mechanism 1, any one bale breaking mechanism 1 includes:
Conveyer, it includes:
Multiple rollers 2, it be arranged in parallel at equal intervals in a horizontal plane, and multiple rollers 2 are with the central point of end face
Line is vertical with the axis of any one roller 2, and the multiple roller 2 is driven by motor to be rotated;
Beating unit, it includes:
Upper beating unit, it is arranged on the surface of the conveyer, and it includes:
Upper junction plate 3, it includes horizontally disposed upper frame beam 31 and is extended downwardly and erected by the both sides of the upper frame beam 31
The a pair of side plates 32 directly set;
Rod 33 is hit on multiple, it is cylindrical, its length direction is axially in parallel with the multiple roller 2, described many
Bottom of the two ends of rod 33 respectively with the pair of side plate 32 is hit on individual to be fixedly connected, and it is the multiple on hit rod 33 in wrong up and down
Position arrangement;
Upper cylinder 34, it is located at the surface of the upper junction plate 3, to drive the upper junction plate 3 to pump;
Lower beating unit, it is arranged on the underface of the conveyer, and it includes:
Lower connecting plate 4, it includes horizontally disposed lower grid beam 41 and positioned at the lower both sides of grid beam 41 and upwardly extended perpendicular
The multipair contour connecting rod 42 directly set, any pair of connecting rod 42 be respectively positioned between two adjacent rollers 2 and with it is described
Roller 2 is not interfered;
Rod 43 is hit under multiple, it is cylindrical, its length direction is axially in parallel with the multiple roller 2, described many
Hit rod 43 under individual to correspond with multipair contour connecting rod 42, hitting rod 43 under any one is respectively positioned between a pair of connecting rods 43
And be fixedly connected with the top of the pair of connecting rod 42 so that hit under any one rod 43 positioned at two adjacent rollers 2 it
Between without being interfered with roller 2;
Lower cylinder 44, it is located at the underface of the lower connecting plate 4, to drive the lower connecting plate 4 to pump.
In another technical scheme, described automatic bale breaker, in addition to controlling organization, it includes:
Alignment sensor 5, it is arranged on one end of the side of the conveyer and the charging aperture close to automatic bale breaker;
Controller 15, its electricity worked with the alignment sensor 5 and the control upper cylinder 34 with the lower cylinder 44
Magnet valve 16 is electrically connected, when the fertilizer of bale breaking reaches alignment sensor 5, to control the upper cylinder 34 and the lower cylinder
44 drive respectively hit on described rod 33 with it is described under hit rod 43 and move and impact the fertilizer for treating bale breaking.
In the present invention, the import of the magnetic valve is connected with source of the gas, the outlet of the magnetic valve respectively with same bale breaker
Upper cylinder and the lower cylinder connection of structure.
In another technical scheme, described automatic bale breaker, the bale breaking mechanism, in addition to connect the conveyer
Be vertically arranged four columns 6 of the beating unit;Four columns 6 pass through linear bearing 7 and the upper ledge respectively
The corner of beam 31 and the corner of the lower grid beam 41 are slidably connected, so that the upper junction plate 3 and 4 plates of the lower connection exist respectively
Pumped under the driving of the upper cylinder 34 and the lower cylinder 44 along the column 6.
In another technical scheme, described automatic bale breaker, the linear bearing 7 along the upper cylinder 34 or it is described under
Damping spring is additionally provided with the direction that cylinder 44 bounces back, the damping spring is set on the column 6, the damping spring
One end is fixedly connected with the linear bearing 7, and the other end is fixedly connected with the column 6.
Damping spring is set when can reduce Telescopic-cylinder, the infringement that the inertia force of connecting plate is caused to cylinder improves connection
Noise in the stability of plate, reduction connecting plate motion process.
In another technical scheme, described automatic bale breaker, it is the multiple on hit in rod 33, setting above it is upper
Hit rod 33 and rod 43 is hit with just to setting, rod 33 is hit in the setting of lower section with roller 2 just to setting.
Hit above and below rod and shift to install by, under hit rod and be arranged in parallel in a horizontal plane, and setting above on hit
Rod hits rod just to setting with, and rod is hit in the setting of lower section with roller just to setting, bale breaking efficiency can be improved, avoid simultaneously
Due to impact force or the excessive outer packing for damaging fertilizer bag of beating frequency during bale breaking.
In another technical scheme, described automatic bale breaker, the multiple roller 2 be 6, it is the multiple on hit rod 33
For 9, it is the multiple under hit rod 43 for 5.
In another technical scheme, described automatic bale breaker, the multiple bale breaking mechanism 1 is 2, and 2 bale breakers
The roller 2 of structure 1 is located along the same line with the central point of end face, wherein, and automatic bale breaking machine inlet one end is connected is
First bale breaking mechanism 13, be connected with automatic bale breaker discharging opening one end for the second bale breaking mechanism 14, and first bale breaker
Structure 13 and the beating frequency and impact force of the second bale breaking mechanism 14 can adjust.
2 bale breaking mechanisms are set, and the beating frequency and impact force of bale breaking mechanism can adjust, user can be according to fertilizer bag
Caking situation, adjustment hits the beating frequency and impact force of rod, using it is flexible, conveniently, energy-conservation, bale breaking efficiency high, the scope of application
Extensively.
In another technical scheme, described automatic bale breaker, the beating frequency of the first bale breaking mechanism 13 is less than institute
The beating frequency of the second bale breaking mechanism 14 is stated, the impact force 13 of the first bale breaking mechanism is more than the second bale breaking mechanism 14
Impact force.
2 bale breaking mechanisms are set, hit in the first bale breaking mechanism rod and under hit rod beating frequency it is low, impact force is big, can
The fertilizer of bulk is impacted into hit in fritter, the second bale breaking mechanism rod and under hit rod beating frequency it is high, impact force is small, can be by
The fertilizer of fritter is further broken up into little particle, is coordinated by the first bale breaking mechanism and the second bale breaking mechanism, can improve bale breaking effect
Rate, bale breaking effect is good and consistent.
In another technical scheme, described automatic bale breaker, in addition to, set and put at the charging aperture of automatic bale breaker
Flitch 9 and feeding conveyer belt 10, discharging supporting plate 11 is set in the discharge outlet of automatic bale breaker.
Feeding plate, feeding conveyer belt and discharging supporting plate is set to improve feeding and discharging efficiency, the work for reducing workman is strong
Degree, while during feeding or discharging, workman improves the security performance of equipment without hand is stretched into inside automatic bale breaker.
In another technical scheme, described automatic bale breaker is equipped with multiple edges on the outer peripheral face of any one roller 2
Its groove (not shown) being radially arranged.
Groove is set on its periphery face, it is possible to increase roller and treat the frictional force between bale breaking fertilizer bag, pine is treated in realization
Bag fertilizer bag is steadily transmitted forward.
In another technical scheme, described automatic bale breaker, the bottom of the bale breaking mechanism 1 is additionally provided with universal wheel 12.
Universal wheel is set, automatic bale breaker can be made to be easy to movement, it is easy to use.
The course of work of automatic bale breaker of the present invention is:By the way that the fertilizer bag for treating bale breaking manually is placed on into feeding plate
On, treat that bale breaking fertilizer bag is entered inside automatic bale breaker by feeding conveyer belt, and moved forward with the rotation of roller, when treating
When bale breaking fertilizer bag reaches the alignment sensor of the first bale breaking mechanism, induced signal is passed to controller by alignment sensor, control
Device processed control again magnetic valve make the upper cylinder and lower cylinder of the first bale breaking mechanism stretch and drive hit rod and under hit rod and treat pine
Bag fertilizer bag is impacted, and beating frequency is low, and pressure is big, treats that bale breaking fertilizer bag continues in shots with the rotation of roller
Move forward;When reaching the alignment sensor of the second bale breaking mechanism whne bale breaking fertilizer, alignment sensor transmits induced signal
To controller, controller controls magnetic valve the upper cylinder and lower cylinder of the second bale breaking mechanism is stretched and is driven and hits rod with again
Hit rod and treat bale breaking fertilizer bag and impacted, beating frequency is high, pressure is small, treats bale breaking fertilizer bag in shots with roller
Rotation continue to move along, until treat that bale breaking fertilizer bag is skidded off from the discharging supporting plate of discharging opening, complete whole bale breaking process.
Although embodiment of the present invention is disclosed as above, it is not restricted in specification and embodiment listed
With it can be applied to various suitable the field of the invention completely, can be easily for those skilled in the art
Other modification is realized, therefore under the universal limited without departing substantially from claim and equivalency range, the present invention is not limited
In specific details and shown here as the legend with description.
Claims (10)
1. a kind of automatic bale breaker, it is characterised in that including the multiple bale breaking mechanisms connected by conveyer belt, any one bale breaking
Mechanism includes:
Conveyer, it includes:
Multiple rollers, it be arranged in parallel at equal intervals in a horizontal plane, and multiple rollers with the central point of end face line with
The axis of any one roller is vertical, and the multiple roller is driven by motor to be rotated;
Beating unit, it includes:
Upper beating unit, it is arranged on the surface of the conveyer, and it includes:
Upper junction plate, it includes horizontally disposed upper frame beam and extended downwardly and be vertically arranged by the both sides of the upper frame beam one
To side plate;
Rod is hit on multiple, it is cylindrical, its length direction is axially in parallel with the multiple roller, it is the multiple on hit rod
Bottom of the two ends respectively with the pair of side plate be fixedly connected, and it is the multiple on hit rod in Heterogeneous Permutation up and down;
Upper cylinder, it is located at the surface of the upper junction plate, to drive the upper junction plate to pump;Lower impact dress
Put, it is arranged on the underface of the conveyer, it includes:
Lower connecting plate, it include horizontally disposed lower grid beam and positioned at lower grid beam both sides and upwardly extending be vertically arranged it is many
To contour connecting rod, any pair of connecting rod is respectively positioned between two adjacent rollers and not interfered with the roller;
Hit rod under multiple, it is cylindrical, its length direction is axially in parallel with the multiple roller, it is the multiple under hit rod
Corresponded with multipair contour connecting rod, hit under any one rod be respectively positioned between a pair of connecting rods and with the pair of connection
The top of bar is fixedly connected, so as to hit rod under any one between two adjacent rollers without being interfered with roller;
Lower cylinder, it is located at the underface of the lower connecting plate, to drive the lower connecting plate to pump.
2. automatic bale breaker as claimed in claim 1, it is characterised in that also including controlling organization, it includes:
Alignment sensor, it is arranged on one end of the side of the conveyer and the charging aperture close to automatic bale breaker;
Controller, its magnetic valve worked with the alignment sensor and the control upper cylinder with the lower cylinder is electrically connected,
When the fertilizer of bale breaking to reach alignment sensor, to control the upper cylinder to be driven respectively on described with the lower cylinder and hit
Rod with it is described under hit rod and move and impact the fertilizer for treating bale breaking.
3. automatic bale breaker as claimed in claim 1, it is characterised in that the bale breaking mechanism, in addition to connect the transmission
Be vertically arranged four columns of device and the beating unit;Four columns pass through linear bearing and the upper ledge respectively
The corner of beam and the corner of the lower grid beam are slidably connected, so that the upper junction plate and the lower connecting plate are respectively on described
Pumped under the driving of cylinder and the lower cylinder along the column.
4. automatic bale breaker as claimed in claim 3, it is characterised in that described automatic bale breaker, the linear bearing edge
Damping spring is additionally provided with the direction of the upper cylinder or lower cylinder retraction, the damping spring is set in the column
On, one end of the damping spring is fixedly connected with the linear bearing, and the other end is fixedly connected with the column.
5. automatic bale breaker as claimed in claim 1, it is characterised in that hit on the multiple in rod, setting above
On hit rod rod hit with just to setting, positioned at lower section set on hit rod and roller just to setting.
6. bale breaker as claimed in claim 4 automatic, it is characterised in that the multiple roller is 6, it is the multiple on hit rod
For 9, it is the multiple under hit rod for 5.
7. automatic bale breaker as claimed in claim 5, it is characterised in that the multiple bale breaking mechanism is 2, and 2 bale breakings
The roller of mechanism is located along the same line with the central point of end face, wherein, and automatic bale breaking machine inlet one end is connected is
First bale breaking mechanism, be connected with automatic bale breaker discharging opening one end for the second bale breaking mechanism, and the first bale breaking mechanism and
The beating frequency and impact force of the second bale breaking mechanism can adjust.
8. automatic bale breaker as claimed in claim 1, it is characterised in that also include, set at the charging aperture of automatic bale breaker
Flitch and feeding conveyer belt are put, discharging supporting plate is set in the discharge outlet of automatic bale breaker.
9. automatic bale breaker as claimed in claim 1, it is characterised in that be equipped with the outer peripheral face of any one roller multiple
The groove radially set.
10. automatic bale breaker as claimed in claim 1, it is characterised in that the bottom of the bale breaking mechanism is additionally provided with universal wheel.
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CN201710371200.1A CN107161735B (en) | 2017-05-24 | 2017-05-24 | automatic bale breaker |
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CN201710371200.1A CN107161735B (en) | 2017-05-24 | 2017-05-24 | automatic bale breaker |
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CN107161735B CN107161735B (en) | 2019-01-08 |
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CN108045989A (en) * | 2017-12-30 | 2018-05-18 | 广东拉多美化肥有限公司 | Bale breaking device |
CN108891943A (en) * | 2018-08-27 | 2018-11-27 | 山东青上化工有限公司 | Handling, which are shaken, dissipates all-in-one machine |
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CN108045989A (en) * | 2017-12-30 | 2018-05-18 | 广东拉多美化肥有限公司 | Bale breaking device |
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CN108891943B (en) * | 2018-08-27 | 2024-04-23 | 山东青上化工有限公司 | Loading, unloading and vibration dispersing integrated machine |
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