CN107160776A - 一种汽车顶棚用高强度三明治基材及其生产方法 - Google Patents
一种汽车顶棚用高强度三明治基材及其生产方法 Download PDFInfo
- Publication number
- CN107160776A CN107160776A CN201710247192.XA CN201710247192A CN107160776A CN 107160776 A CN107160776 A CN 107160776A CN 201710247192 A CN201710247192 A CN 201710247192A CN 107160776 A CN107160776 A CN 107160776A
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- base material
- adhesive films
- rubber powders
- glass
- roof
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- Granted
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- 239000000463 material Substances 0.000 title claims abstract description 79
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 239000002313 adhesive film Substances 0.000 claims abstract description 97
- 239000000843 powder Substances 0.000 claims abstract description 83
- 229920001971 elastomer Polymers 0.000 claims abstract description 80
- 239000011521 glass Substances 0.000 claims abstract description 74
- 239000004744 fabric Substances 0.000 claims abstract description 62
- 239000011152 fibreglass Substances 0.000 claims abstract description 13
- 230000002787 reinforcement Effects 0.000 claims abstract description 7
- 238000005728 strengthening Methods 0.000 claims abstract description 7
- 239000002131 composite material Substances 0.000 claims description 45
- 239000012528 membrane Substances 0.000 claims description 30
- 239000004745 nonwoven fabric Substances 0.000 claims description 24
- 238000010438 heat treatment Methods 0.000 claims description 14
- 230000015572 biosynthetic process Effects 0.000 claims description 9
- 239000002245 particle Substances 0.000 claims description 9
- 238000001816 cooling Methods 0.000 claims description 7
- 239000003292 glue Substances 0.000 claims description 7
- 238000010276 construction Methods 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 claims description 4
- 239000000835 fiber Substances 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 239000010410 layer Substances 0.000 abstract description 54
- 239000011229 interlayer Substances 0.000 abstract description 5
- 239000004814 polyurethane Substances 0.000 description 32
- 239000003365 glass fiber Substances 0.000 description 10
- 239000004831 Hot glue Substances 0.000 description 8
- 229920002635 polyurethane Polymers 0.000 description 7
- 238000010410 dusting Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- 230000001815 facial effect Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 229910002114 biscuit porcelain Inorganic materials 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 238000005215 recombination Methods 0.000 description 2
- 230000006798 recombination Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/08—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/08—Interconnection of layers by mechanical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
- B60R13/0212—Roof or head liners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0276—Polyester fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/101—Glass fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/003—Interior finishings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/08—Cars
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Laminated Bodies (AREA)
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
- Body Structure For Vehicles (AREA)
Abstract
Description
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710247192.XA CN107160776B (zh) | 2017-04-17 | 2017-04-17 | 一种汽车顶棚用高强度三明治基材及其生产方法 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710247192.XA CN107160776B (zh) | 2017-04-17 | 2017-04-17 | 一种汽车顶棚用高强度三明治基材及其生产方法 |
Publications (2)
Publication Number | Publication Date |
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CN107160776A true CN107160776A (zh) | 2017-09-15 |
CN107160776B CN107160776B (zh) | 2020-04-14 |
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Family Applications (1)
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CN201710247192.XA Active CN107160776B (zh) | 2017-04-17 | 2017-04-17 | 一种汽车顶棚用高强度三明治基材及其生产方法 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113002089A (zh) * | 2021-02-25 | 2021-06-22 | 镇江立达纤维工业有限责任公司 | 一种高延展大拉伸的汽车发动机罩隔热垫及其制备方法 |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04142923A (ja) * | 1990-10-03 | 1992-05-15 | Hayashi Telempu Co Ltd | 自動車用成形天井基材および製造方法 |
DE102007007554A1 (de) * | 2007-02-15 | 2008-08-21 | Webasto Ag | Flächiges Verbundbauteil eines Fahrzeugs und Verfahren zu dessen Herstellung |
CN102514307A (zh) * | 2011-12-05 | 2012-06-27 | 烟台正海汽车内饰件有限公司 | 一种汽车顶棚用三明治基材及其生产方法 |
CN105946329A (zh) * | 2016-05-04 | 2016-09-21 | 芜湖正海汽车内饰件有限公司 | 一种汽车顶棚的一次干法成型的生产工艺 |
-
2017
- 2017-04-17 CN CN201710247192.XA patent/CN107160776B/zh active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04142923A (ja) * | 1990-10-03 | 1992-05-15 | Hayashi Telempu Co Ltd | 自動車用成形天井基材および製造方法 |
DE102007007554A1 (de) * | 2007-02-15 | 2008-08-21 | Webasto Ag | Flächiges Verbundbauteil eines Fahrzeugs und Verfahren zu dessen Herstellung |
CN102514307A (zh) * | 2011-12-05 | 2012-06-27 | 烟台正海汽车内饰件有限公司 | 一种汽车顶棚用三明治基材及其生产方法 |
CN105946329A (zh) * | 2016-05-04 | 2016-09-21 | 芜湖正海汽车内饰件有限公司 | 一种汽车顶棚的一次干法成型的生产工艺 |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113002089A (zh) * | 2021-02-25 | 2021-06-22 | 镇江立达纤维工业有限责任公司 | 一种高延展大拉伸的汽车发动机罩隔热垫及其制备方法 |
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CN107160776B (zh) | 2020-04-14 |
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SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A high strength sandwich substrate for automobile ceiling and its production method Effective date of registration: 20210610 Granted publication date: 20200414 Pledgee: Wuhu Tianmenshan sub branch of Huishang Bank Co.,Ltd. Pledgor: WUXI ZHENGHAI AUTOMOTIVE INTERIOR Co.,Ltd. Registration number: Y2021320000087 |
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PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
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Granted publication date: 20200414 Pledgee: Wuhu Tianmenshan sub branch of Huishang Bank Co.,Ltd. Pledgor: WUXI ZHENGHAI AUTOMOTIVE INTERIOR CO.,LTD. Registration number: Y2021320000087 |
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PC01 | Cancellation of the registration of the contract for pledge of patent right |