CN1071570A

CN1071570A - Cotton-pick machine

Info

Publication number: CN1071570A
Application number: CN 92102426
Authority: CN
Inventors: 李光亚
Original assignee: Individual
Current assignee: Individual
Priority date: 1992-04-08
Filing date: 1992-04-08
Publication date: 1993-05-05
Anticipated expiration: 2007-04-08
Also published as: CN1050041C

Abstract

Cotton-pick machine of the present invention has to cotton, and comb and parallel cotton fibers prior to spinning guiding, shaping, cut-out, elasticity row sign and sign separately to join and sign mechanism, and cotton that constitutes by elastic forming mould and format roll and label twist shaping mechanism.The present invention has the automaticity height, and cotton balls combine firmly with signing, and machine is difficult for blocking, to the adaptability signed by force and characteristics such as cotton swab good looking appearance.

Description

Cotton-pick machine

The present invention relates to a kind of machine for medical swab.

The existing following defective of cotton-pick machine ubiquity:

1, flows to cotton no measure control, be easy to generate that the obstruction machine causes shutdown to cotton is excessive.

2, no comb and parallel cotton fibers prior to spinning shaping process because in manufacture process, absorbent cotton is pressed very in fact and is difficult to disjunction, and the Cotton Gossypii shape of having no progeny differs, make rub with the hands insecure in the Cotton Gossypii of signing, the attractive in appearance and packing of profile disunity influence.

3, sign and card label phenomenon to signing and sign separately to cause easily to squeeze.

4, shaping mould does not have the automatic governor motion of pressure, make cotton balls sign fixing insecure, to the bad adaptability of signing.

The purpose of this invention is to provide a kind of automatically give cotton and measure control is arranged, have comb and parallel cotton fibers prior to spinning shaping and elasticity to regulate automatically to give sign, row signs, sign the cotton-pick machine with finishing die mechanism separately.

Solution of the present invention is, the absorbent cotton band is formed cotton roller on an axle, establishes a chute on cotton-pick machine, is provided with a conveyer device below chute, and cotton roller is placed in the chute, and cotton roller is pressed on the conveyer device by deadweight.Cotton band is through comb and parallel cotton fibers prior to spinning licker-in and comb and parallel cotton fibers prior to spinning pin; And be sent to through big comb and parallel cotton fibers prior to spinning roller with after dividing the comb and parallel cotton fibers prior to spinning of comb licker-in turn to, shaping and shearing device.The row who is provided with elastic spring and cam and cam path wheel composition in the label bucket of the present invention signs and signs separately mechanism.Forming rolls matches with an elastic forming mould.

Cotton-pick machine of the present invention is equipped with infrared ray sends out the receipts pipe.Cotton roller and label bucket are monitored.The prompting material loading

The present invention also can install a cover fixed number bulk-breaking mechanism.

Characteristics such as the present invention has the automaticity height, and cotton balls combine firmly with signing, and machine is difficult for blocking, and strong and cotton swab is attractive in appearance to the adaptability of label.

Describe the present invention below in conjunction with accompanying drawing:

Fig. 1 is a structural configuration sketch map of the present invention.

Fig. 2 is the more detailed structural configuration sketch map of the present invention, has wherein removed fixed number bulk-breaking device.

Fig. 3 is that drive system of the present invention is launched sketch map.

Fig. 4 is the sketch map of a kind of numeration that can use on cotton-pick machine of the present invention, fixed number and bulk-breaking mechanism.

Fig. 5-the 7th, licker-in thorn shape sketch map of the present invention.

Fig. 8 is an enlarged diagram of signing the tongue wheel separately of the present invention.

Fig. 9 is the sketch map of needle stand of the present invention and comb and parallel cotton fibers prior to spinning pin.

Referring to Fig. 1 and Fig. 2, cotton-pick machine of the present invention is by giving cotton, comb and parallel cotton fibers prior to spinning, shaping, branch cotton, giving and sign, arrange and sign, sign separately, join label, elasticity and regulate finishing die, numeration, fixed number bulk-breaking mechanism and motor transmission system etc. automatically and form.(supporting-point of body, axle and axle omits).Wherein, the cotton feeder structure has a chute 6, is placed in the cotton band roller 8 that twists in the chute 6 on the axle 7.There is one to carry the cotton mechanism that is with in the bottom of cotton band roller 8.This mechanism by a cotton feeding roller 12, defeated cotton be with 11, idler roller 10 forms, below cotton feeding roller 12, be provided with a cotton-feeding cubing-roll 13 and give cotton nipper 14, cotton-feeding cubing-roll 13 and give cotton nipper 14 compositions a jaw.By defeated cotton with 11 and the speed per hour and the cotton band of linear velocity control of cotton-feeding cubing-roll 13 give cotton by metering.Below cotton-feeding cubing-roll 13, be provided with a little comb and parallel cotton fibers prior to spinning licker-in 15 and comb and parallel cotton fibers prior to spinning pin woods 16 and comb and parallel cotton fibers prior to spinning pin woods seat 17.Little comb and parallel cotton fibers prior to spinning licker-in 15 and comb and parallel cotton fibers prior to spinning pin woods 16 form the mechanism of a branch comb and parallel cotton fibers prior to spinning.Right side at little comb and parallel cotton fibers prior to spinning licker-in 15.(is relative reader in the orientation of this indication) is provided with one by big comb and parallel cotton fibers prior to spinning licker-in 18, ventilation base 19.The comb and parallel cotton fibers prior to spinning mechanism that forward and backward branch comb licker-in 20,21 and loam cake 22 are formed.Big comb and parallel cotton fibers prior to spinning licker-in 18 and preceding branch comb licker-in 20.The back divides the comb thorn other 21, constitutes a comb and parallel cotton fibers prior to spinning passage between the loam cake 22.Be provided with one in the upper right side of big comb and parallel cotton fibers prior to spinning licker-in 18 and turn to licker-in 23.Turning to licker-in 23 bottoms that a stripping licker-in 24 is arranged.There is one to shift licker-in 25 in stripping licker-in 24 bottoms.In transfer licker-in 25 bottoms a little roll 26 is arranged.In little roll 26 left sides an air bells removing roll 27 is arranged.Bottom between little roll 26 and air bells removing roll 27 is provided with the sizing die bridge 28 of an angle mount on body.A big roll 29 and a large pressuring roller 30 are housed in sizing die bridge 28 bottoms.The lower end of mould bridge 28 is facing to the space of big roll 29 and large pressuring roller 30 formation.In large pressuring roller 30 bottoms the location is housed and divides cotton cutter 31.The cotton hobboing cutter 32 of a branch is housed in big roll 29 bottoms.Be equipped with one at the rear, right side of chute 6 and sign bucket 33.The row's of giving label cam rollers 34 is equipped with in the bottom in signing bucket 33.In camshaft 34 lower tilt a sliding base plate 39 of signing is installed.Camshaft 34 forms one with sliding label base plate 39 and leads label groove 35.In camshaft 34 lower-left sides a row is housed and signs spring leaf 37.Row signs spring leaf 37 tail ends and is fixed on the label bucket.The termination bends up part and pushing away row's label action of shaking with camshaft 34 formations.Row signs spring leaf 37 and constitutes self-regulating the leading of energy between the base plate 39 and sign groove, be equipped with one at the downside of row's label spring leaf 37 and sign spring leaf 38 separately with sliding the label.The termination of signing spring leaf 38 separately bends up part and constitutes label face and the seal face of leading, and the bottom, termination is the label faces of pressing, and the end tail is fixed on to be signed on the bucket, sign separately spring leaf 38 below be equipped with one and sign tongue wheel 41 separately, the tongue wheel vertically has directly signs groove 42 separately.At tongue wheel 41 circular groove is arranged laterally, group label spring leaf 43 1 ends put at the bottom of the circular groove of tongue wheel 41.The other end is fixed on the sliding bottom of signing base plate 39.In sliding base plate 39 bottoms of signing the label plate 44 of providing and delivering is housed.(provide and deliver signing plate 44 connects before and after being driven by connecting rod 64 reciprocating with slide block 67 in Fig. 3) providing and delivering the place ahead of signing plate and cotton cutter 31 is divided in the location and divide the inferoanterior of cotton hobboing cutter 32 that a forming rolls 46 is housed.One cover elasticity is housed below forming rolls 46 regulates finishing die 48 automatically, regulate shaping die cavity 47 of formation between the finishing die 48 automatically at forming rolls 46 and elasticity, the location divides the knife face of cotton cutter 31 vertically to face toward the inlet edge of shaping die cavity 47.The spacing ball 49 of track is equipped with in the both sides, front and back of finishing die 48.Adjusting screw(rod) 51 and regulating spring 50 are equipped with in finishing die 48 bottoms, and elasticity is regulated finishing die 48 automatically by ball 49, spring 50, and adjusting screw(rod) 51 is bearing between the die holder 52.Die holder 52 is contained on the body.Inferoanterior in grooving 47 outlets is equipped with a cover numeration, and the fixed number bulk-breaking 4(of mechanism sees Fig. 1).Motor 53 is equipped with in delivery label plate 44 bottoms.

Referring to Fig. 3, motor 53, small belt pulley 54, belt 55 transmission big belt pulleys 56, with the coaxial commentaries on classics of big belt pulley output gear 57 arranged, big comb and parallel cotton fibers prior to spinning roller 18, output gear 59, the gear 58 of the little comb and parallel cotton fibers prior to spinning licker-in 15 of output gear 57 transmissions.By output gear 59 transmission duplex teeth 60, gear 61, carrier gear 62, and the gear 63 of forming rolls 46, kinematic link 64 of eccentric installation on the end face of gear 63.It is reciprocating on guide pillar 66 that connecting rod 64 drives the delivery label plate 44 that is connected on the slide block 67.Supporting base 65 is supporting bases of supporting guide pillar 66, and slide block 67 also drives rocking bar 93 and count, and the bulk-breaking of fixing a number moves.(see figure 4).With gear 63 coaxial rotation forming rolls 46 arranged.Sector gear 68, output gear 71, the cotton hobboing cutter 32 of elevating arc 68 travelling gears 69 co-axial branches is made intermittently step motion, and positioner 70 is localized 32 intermittences to minute cotton hobboing cutter.Output gear 71 transmission carrier gears 162 and gear 72.With gear 72 coaxial rotation output gear 73 and large pressuring roller 30 arranged.By gear 73 travelling gears 74.With big roll 29 of having of gear 74 coaxial rotation and output chain gear 75.Sprocket wheel 75

drives sprocket wheel

77,78,79, the little roll 26 of sprocket wheel 77 coaxial drives by chain 76, and cam grooved roller 41 is signed in sprocket wheel 78 coaxial drives separately, sprocket wheel 79 coaxial drives sign cam rollers 34 for row.With little roll 26 of having of sprocket wheel 77 coaxial rotation and output gear 80.Gear 80 travelling gears 81 coaxial drive air bells removing rolls 27.Gear 80 carrier gears 262 of transmission simultaneously and gear 82 coaxial mobilization licker-ins 25.Gear 82 is by carrier gear 362 travelling gears 83 co-axial stripping licker-ins 24.Gear 83 turns to licker-in 23 by carrier gear 462 travelling gears 84 co-axial cottons.Gear 84 divides comb licker-in 21 by carrier gear 562 travelling gears 85 coaxial drive backs.Gear 85 by divide comb licker-in 20 before the 86 coaxial drives of carrier gear 662 travelling gears, with the minor sprocket 89 of gear 87 transmissions of gear 84 coaxial rotation and reduction gearing 88 coaxial rotation, pass through chain 176 transmissions and hinge wheel 90 co-axial gear 91 and cotton-feeding cubing-rolls 13, gear 91 is by carrier gear 762 transmissions and gear 92 co-axial cotton feeding rollers 12, and cotton feeding roller 12 is with 11 to drive idler roller 10 by defeated cotton.

Referring to shown in Figure 4, slide block 67 promotes rocking bar 93, and rocking bar 93 promotes moving tooth guide 94 and make rocking action on locating shaft 98.Regulate nut 95 and regulating spring 96 and push down moving tooth pin 97, hide on the gear ring 99 and do 100 adjustings with circle handle with locating hole 101.Shading gear 102(

Light hole 105 is arranged 100 teeth), combination support axle 103, check spring leaf 104, detection photocell 106, fixed number locating hole hide gear ring 99 and allow the moving tooth pin once stir 5 teeth, shading gear when the position of D

100 teeth divide to have dialled for 20 times to be changeed for 1 week.Make light hole 105 and photocell 106 couplings produce the bulk-breaking effect 1 time, promptly 100 tooth ÷ changeed for 1 week 5=20 time.Promptly 20 cotton swab bulk-breakings are 1 time.Fixed number locating hole 101 time allows the moving tooth pin dial 4 teeth for 1 time in the position of C, produces 4=25 1 week of commentaries on classics of 100 tooth ÷, and promptly 25 cotton swab bulk-breakings are 1 time.Fixed number locating hole 101 allows the moving tooth pin dial 2 teeth for 1 time when the position of B.Produce 100 tooth ÷ and changeed for 1 week 2=50 time, promptly 50 cotton swab bulk-breakings are 1 time, and the fixed number locating hole allows the moving tooth pin dial 1 tooth for 1 time when the position of A, produce 1=100 1 week of commentaries on classics of 100 tooth ÷, promptly 100 cotton swab bulk-breakings are 1 time, and photocell 106 coupling signals are by among the circuit 107 input control line road plates 108.Be passed among the solenidal electromagnet 110 by outlet line 109 by control circuit board 108 conversion back.Make magnetic core 111 magnetic toward making progress, drive 90 ° of tooth bar 112 handsetting gears 115 corners.Gear 115 is contained in coaxial rotation on the axle 116 with sprocket wheel 114.Sprocket wheel 114 drives chain 276 and rotates.Be contained on the chain 276 activity fixed number bulk-breaking bucket 118 with chain 276 under sprocket wheel 114 drives along with 90 ° of corners, finish the fixed number bulk-breaking 1 time, carry out work by that analogy, when the current vanishes in the electric magnet 110, back-moving spring 113 pulling tooth bars 112 and magnetic core 111 reset downwards.Check spring leaf 204 stops gear 115 location.Sprocket wheel tensioning shaft 119, forming rolls 46, elasticity are regulated finishing die 48, fixed fixed number bulk-breaking bucket 117 automatically.

Fig. 5-the 7th, licker-in thorn shape sketch map of the present invention.

Fig. 8 is an enlarged diagram of signing grooved roller separately of the present invention.

The work process of cotton-pick machine of the present invention is as follows:

Absorbent cotton is cut into tampon roll on cotton roll shaft 7, forms cotton roller 8.And the axle of cotton roller 87 is contained in the chute 6, cotton roller 8 cotton roll shafts 7 drop on by deadweight and fail cotton and be with on 11.Perhaps tilt directly to drop on the cotton feeding roller 12.The defeated cotton of cotton feeding roller 12 transmissions is with 11, and defeated cotton utilizes rubbing action to carry cotton to bring to cotton-feeding cubing-roll 13 by the arrow A direction with the 11 outer rim contacts with cotton roller 8 and gives the cotton cotton band of nipper 14 grippings and give cotton by metering.Metered speed per hour and linear velocity require to cotton.At cotton-feeding cubing-roll 13 with to the exit between the cotton nipper 14, little comb and parallel cotton fibers prior to spinning licker-in 15 counterclockwise rotates.Cotton band is combed into the flock of a tuftlet one tuftlet, and little comb and parallel cotton fibers prior to spinning licker-in 15 divides flock and is combed thinner between pin woods 16, pass to big comb and parallel cotton fibers prior to spinning licker-in 18 from bottom to top.Big comb and parallel cotton fibers prior to spinning roller 18 linear velocities are higher than little comb and parallel cotton fibers prior to spinning licker-in 15.Flock is transferred in the loam cake of comb and parallel cotton fibers prior to spinning licker-in, and divide comb licker-ins 21 to carry out the branch comb with preceding branch comb licker-in 20 backs, and to comb into cotton fiber and pass to give and turn to licker-in 23 so that flock is divided, the ventilation base is discharged air-flow, do not influence mechanical comb and parallel cotton fibers prior to spinning, turn to licker-in 23 linear velocities lower than big cotton comb and parallel cotton fibers prior to spinning licker-in 18.Big comb and parallel cotton fibers prior to spinning licker-in is knitted the web band that is rendered as Song Song on the licker-in 23 turning to the cotton fiber spiral shell, and stripping licker-in 24 counterclockwise rotates the web band that will turn on the licker-in 23 and peels and pass to transfer licker-in 25.Shifting licker-in 25 delivers to the web band between little roll 26 and the air bells removing roll 27, little roll 26 and air bells removing roll 27 lightly pressure rolling fly fiber and with cotton band push ahead, the cotton band of Song Song forms cotton band thick and that width is suitable and enters big roll 29 through advancing among sizing die bridge 28, between the large pressuring roller 30.Cotton band directly drops down onto the edge of forming rolls 46 under the promotion of big roll 29 and large pressuring roller 30, cam rollers 34 is signed by the row of giving of bottom in signing bucket 33, counterclockwise rotates.With extruding label in heaps carry be loose in sliding sign to enter on the base plate 39 to lead sign groove 35 and arrange label, row signs spring leaf 37 and will sign 40 under the impetus sign base plate 39 and row and sign between the bullet label sheet 37 and form a line sliding when row signs cam rollers 34 and rotates.Fall and sign spring leaf 38 separately and sign separately between the cam grooved roller 41, sign the cam grooved roller separately and counterclockwise rotate.Label enter in the groove when groove 42 puts in place signing separately, sign groove 42 leading edges separately and fall flat trailing edge with groove and form concave-convex.When sign separately groove after line and the sliding upper thread of signing base plate 39 at ordinary times, the spill plane of signing separately on the cam grooved roller before the groove signed separately makes and signs spring leaf 38 separately and push down label in the groove 42, sign the label face of leading of spring leaf 38 separately and seal second label, the groove 42 back bossings of signing cam grooved roller 41 separately will be signed spring leaf 38 separately and lift to allow and sign to advance once more groove.Sign separately so by that analogy.The row of giving signs spring leaf 37 and signs spring leaf 38 separately all the shape of automatic adjusting label and the ability that sectional dimension changes.If have thick, curved label are stuck in the groove 42 and transfer to by dialling label spring leaf 43, sign spring leaf 38 separately and push down label drop down onto the label plate 44 of providing and delivering in groove 42 transfers front, the edge that forming rolls 46 delivered to label by reciprocating delivery label plate 44 takes the lead to cooperate with cotton, take the lead to contact cotton hobboing cutter 32 starting branch cottons of time-division when signing with cotton, divide cotton hobboing cutter 32 to drive and carry out the step motion at intermittence by sector gear 68, positioner 70 overcomes cotton hobboing cutter 32 post exercises of branch and is used to power, the cotton hobboing cutter 32 of branch is parked in specifies on the orientation, not influencing cotton passes through, the cotton band for preparing label enters forming rolls 46 and elasticity simultaneously and regulates automatically among the grooving 47 between the finishing die 48, forming rolls clockwise rotates and drives cotton band and sign among elasticity is regulated the pressure fitted of finishing die automatically rotation and squeeze and be rolled into shape, the cotton band of pine pine is twisted on the label head firmly, change from the exit of grooving 47 and to drop among the fixed number bulk-breaking bucket 118 that rotates with chain 276, for the cotton in machines band roller 8 with sign reinforced time of the label in the bucket 33, the present invention can be on chute 6 inner bottom part axles 7 planar line both sides and sign in the bucket 33 both sides, bottom and infrared ray is installed is sent out to receive and manage 9.The signal that detects is pointed out reinforced simultaneously by control circuit board command signal lamp and hummer, the color that only needs to distinguish the color of the cotton signal lamp of taking a message and sign signal lights, and the reinforced time example of time-delay 20 seconds～30 seconds, overtime is made autostop and is handled.30 seconds with interior reinforced blackout, continuous operation.

Claims

1, a kind of cotton-pick machine, has the cotton feeder structure, comb and parallel cotton fibers prior to spinning mechanism, reshaping device, cotton-cutting mechanism, label bucket 33 and the label mechanism that provides and delivers, and shaping mould mechanism and drive system, it is characterized in that said cotton feeder structure comprises the chute (6) that is used to lay cotton roller (8), be provided with below chute (6) that a defeated cotton band (11) is provided with a cotton-feeding cubing-roll (13) below the outfan of defeated cotton band (11) and match with cotton-feeding cubing-roll (13) and give cotton nipper (14) so that feed cotton arc; Below in cotton-feeding cubing-roll (13) is provided with arc needle stand (17) that a little comb and parallel cotton fibers prior to spinning licker-in (15) matches with it, is covered with comb and parallel cotton fibers prior to spinning pin (16) on needle stand (17).Branch comb licker-in (20,21) and the loam cake (22) of ventilation base (19) below big or small comb and parallel cotton fibers prior to spinning licker-in (18,15) above big comb and parallel cotton fibers prior to spinning roller; Above the side of big comb and parallel cotton fibers prior to spinning licker-in, be provided with one and turn to licker-in (23), be provided with a stripping licker-in (24) at the side-lower that turns to licker-in, below the stripping licker-in, be provided with one and shift licker-in (25), be provided with a little roll (26) and an air bells removing roll (27) in the bottom of shifting licker-in (25); The lower end of one sizing die bridge (28) is facing to cotton-cutting mechanism; Said cotton-cutting mechanism comprises a big roll (29) and a large pressuring roller (30), and cotton cutter (31) and the cotton hobboing cutter of branch (32) below big roll (29) are divided in the location below large pressuring roller (30); Sign bucket (33) and send label mechanism to comprise: the sliding base plate (39) of signing that tilts to install; Install one in a distance, base plate (39) top and give label cam (34), form between base plate (39) and the cam (34) to lead and sign groove (35); At the side-lower of cam (34) row is installed and signs spring leaf (37); Row signs spring leaf and has a part that bends up that withstands on the cam (34), and the row parallel with base plate (39) signs part and be fixed on the tail end of signing on the bucket; Be provided with one and sign spring leaf (38) separately below row signs spring leafs (37), sign the spring leaf front end separately and bend up and be pressed in one and be installed in signing separately on the tongue wheel (41) on the base plate (39), tail end is fixed on to be signed on the bucket; Be provided with a reciprocating delivery in the exit of signing bucket and sign plate (44); The die holder (52) that said shaping mechanism comprises a format roll (46), is provided with below format roll (46), elasticity is installed a shaping mould moving up and down (48) in die holder (52).

2,, it is characterized in that the zigzag of shape or the zigzag of inclination are colluded in the surface employing of said comb and parallel cotton fibers prior to spinning licker-in (15,18) according to the cotton-pick machine of claim 1.

3, according to the cotton-pick machine of claim 1, it is characterized in that said cotton-feeding cubing-roll (13), front and back divide the surface of comb thorn (20,21), stripping licker-in (24) and transfer licker-in (25) to adopt positive profile of tooth.

4,, it is characterized in that the said flat taper pricker that turns to the surface employing inclination of licker-in (23) according to the cotton-pick machine of claim 1.

5,, it is characterized in that the said leading-edge droop of signing groove (42) separately of signing cam grooved roller (41) separately falls to put down (120) and makes the leading edge of groove 42 be lower than trailing edge according to the cotton-pick machine of claim 1.

6,, it is characterized in that the pin (16) of said arc needle stand (17) is to be made of straight-tooth shape pin or cylindrical needle according to the cotton-pick machine of claim 1.

7,, it is characterized in that the both sides of chute (6) and sign bucket 33 interior both sides, bottom one cover checkout gear (9) respectively is housed according to the cotton-pick machine of claim 1.

8,, it is characterized in that numeration, the fixed number bulk-breaking mechanism that can be equipped with according to the cotton-pick machine of claim 1 to 7.