CN107152288B - Rectangular curve pipe curtain development machine - Google Patents

Rectangular curve pipe curtain development machine Download PDF

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Publication number
CN107152288B
CN107152288B CN201710503066.6A CN201710503066A CN107152288B CN 107152288 B CN107152288 B CN 107152288B CN 201710503066 A CN201710503066 A CN 201710503066A CN 107152288 B CN107152288 B CN 107152288B
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China
Prior art keywords
shield
shield body
tube coupling
pressing plate
steel tube
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CN201710503066.6A
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Chinese (zh)
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CN107152288A (en
Inventor
贾连辉
龚廷民
蒋鹏鹏
谌文涛
范磊
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China Railway Engineering Equipment Group Co Ltd CREG
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China Railway Engineering Equipment Group Co Ltd CREG
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Priority to CN201710503066.6A priority Critical patent/CN107152288B/en
Publication of CN107152288A publication Critical patent/CN107152288A/en
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Publication of CN107152288B publication Critical patent/CN107152288B/en
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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/08Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining with additional boring or cutting means other than the conventional cutting edge of the shield
    • E21D9/087Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining with additional boring or cutting means other than the conventional cutting edge of the shield with a rotary drilling-head cutting simultaneously the whole cross-section, i.e. full-face machines
    • E21D9/0873Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining with additional boring or cutting means other than the conventional cutting edge of the shield with a rotary drilling-head cutting simultaneously the whole cross-section, i.e. full-face machines the shield being provided with devices for lining the tunnel, e.g. shuttering
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/38Waterproofing; Heat insulating; Soundproofing; Electric insulating
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/0621Shield advancing devices
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/0642Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining the shield having means for additional processing at the front end
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/093Control of the driving shield, e.g. of the hydraulic advancing cylinders

Landscapes

  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)

Abstract

The present invention discloses a kind of rectangular curve pipe curtain development machine, including shield body, it is arranged on the cutterhead and drive system, the rectangle steel tube coupling and pushing tow system and the inside slag-tapping system that is arranged in shield body and rectangle steel tube coupling that are arranged on shield body rear portion of shield body front portion, the cross section of the shield body and rectangle steel tube coupling is rectangle, and the rectangle steel tube coupling is fixedly connected with the tail shield rear end of shield body, shield body axis and rectangular steel pipe the spindle line is the curve equal with curve pipe curtain curvature.Present invention design is reasonable, using curved jacking, can form pressure arch, ensure the stability of the soil body, meets the needs of greater room excavation;Compared to conventional tube curtain jacking scheme, present invention employs structure waterstop sealing mode, simple economy;Possess the multi-functional deviation-rectifying system of oil cylinder correction and slip casting auxiliary correction, effectively control posture;A kind of new propulsion system is provided, which can adapt to the adjustment requirement of Curve Pipe Jacking, ensure that construction precisely efficiently carries out.

Description

Rectangular curve pipe curtain development machine
Technical field
The invention belongs to Underground Space Excavation construction equipment technical field, and in particular to a kind of rectangular curve pipe curtain driving Machine.
Background technology
Pipe curtain tunneling technique is that one kind realizes soil excavation by midget tube curtain machine, and rear portion jacking steel pipe is formed into the soil body Advance support, then a kind of Novel non-excavation underground space of excavation construction agent structure constructs technology again, which mainly uses In the local underground space excavation project such as tunnel under railway, Metro Connection Passage, subway station, market place builet below the ground.
At present, straight line pipe roofing technology is progressively ripe, and also there was case in the country, and curve pipe curtain is also in technical research Stage.Different from rectilinear tubes curtain, drilling hole amount can be reduced using curve pipe-roof method, larger range of closing is formed and excavate sky Between, pressure arch is more likely formed, improves working security, and ensure pore-forming accuracy.
Curve pipe curtain construction usage equipment is curve pipe curtain machine, can be divided into circular and rectangle according to the shape of section.It is circular Curve pipe curtain machine is technically simple, but hermetic seal needs, using auxiliary processes such as slip casting or freezings, to be constructed between pipe curtain This is higher.Rectangular curve pipe curtain machine can realize hermetic seal using contact surface, while rectangular tube curtain structure in itself can conduct A part for engineering structure, can substantially reduce cost.Therefore it is efficient, economical to realizing to develop a kind of rectangular curve pipe curtain machine The construction of pipe curtain has great importance.
The content of the invention
The rectangle that the technical problems to be solved by the invention are to provide a kind of construction that can be applied to rectangular curve pipe curtain is bent Spool curtain development machine.
To achieve the above object, the technical solution adopted in the present invention is:A kind of rectangular curve pipe curtain development machine, including shield Body, the cutterhead for being arranged on shield body front portion and drive system, the rectangle steel tube coupling and pushing tow system, Yi Jishe for being arranged on shield body rear portion Put the inside slag-tapping system in shield body and rectangle steel tube coupling, the cross section of the shield body and rectangle steel tube coupling is rectangle, its Described in rectangle steel tube coupling be shell structure, and the rectangle steel tube coupling is fixedly connected with the tail shield rear end of shield body, the shield body axis Line and rectangular steel pipe nodal axisn line are the curve equal with curve pipe curtain curvature.
In the above-mentioned technical solutions, the drive system includes planetary gears, planet of the cutterhead in drive system The profiling excavation that autobiography completes rectangular section with revolution, the cutterhead excavation area are carried out under the collective effect of gear and centre wheel Less than 1m2
In the above-mentioned technical solutions, the pushing tow system includes base, pipe bending cylinder and clamping device, described to clamp dress Put and be clamped on rectangle steel tube coupling outer wall, the mounting base of the pipe bending cylinder is fixed on base, its piston rod and clamping device Connection.
In the above-mentioned technical solutions, the clamping device includes the first clamp arm, the second clamp arm and is separately positioned on Pressing plate on first clamp arm and the second clamp arm, first clamp arm and the second clamp arm upper end hingedly form scissor knot Structure, the top of scissor structure are equipped with clamping cylinder, and the base and piston rod of the clamping cylinder are corresponding respectively to be installed on the first folder The top of tight arm and the second clamp arm, the scissor structure realize folding with the flexible of clamping cylinder, and the scissor structure is by institute State platen clamp and full encirclement structure is formed on the outer wall of rectangle steel tube coupling.
In the above-mentioned technical solutions, the pressing plate is arranged on the outer wall four corners of rectangle steel tube coupling, its structure is by hanging down The right angle platy structure that the horizontal pressing plate directly set and perpendicular pressing plate are formed, the horizontal pressing plate and perpendicular pressing plate junction correspondence hinge of four pressing plates It is connected on the upper and lower part of the first clamp arm and the second clamp arm.
In the above-mentioned technical solutions, the roughness of the free end inner surface of the horizontal pressing plate and perpendicular pressing plate is more than linkage section Roughness.
In the above-mentioned technical solutions, the free end of the horizontal pressing plate and perpendicular pressing plate is embossed processing.
In the above-mentioned technical solutions, the shield body includes anterior shield, middle shield and tail shield, and the anterior shield and middle shield pass through external Bolt assembly connects, wherein, the middle shield is made of front and rear two parts, and middle shield is anterior, middle shield rear portion and tail shield lead to Cross articulated system connection.
In the above-mentioned technical solutions, it is separately provided for and curve pipe curtain tube coupling on outer wall at left and right sides of the shield body The groove and tenon longitudinally interlocked, ensures that development machine carries out jacking along the tongue-and-groove direction of curve pipe curtain.
In the above-mentioned technical solutions, a mud hole is respectively provided with the face of four, the anterior shield periphery, is connected on the inside of mud hole There is autocontrol valve, realize that shield body beats soil auxiliary deviation-correcting function in real time.
The beneficial effects of the invention are as follows:
1st, the present invention excavates system by new driving and cutterhead and realizes that the profiling of rectangular section is excavated, and can be applied to rectangle The construction of curve pipe curtain, can form larger range of closing and excavate space, be more likely formed pressure arch, improve working security;
2nd, the present invention is by setting the shield body and rectangle steel tube coupling and the groove longitudinally interlocked of both sides that cross section is rectangle With tenon, it can be achieved that structure waterstop sealing function, simplifies construction technology, construction cost can be reduced;
3rd, the rectangle steel tube coupling that the present invention includes is fixedly connected with the tail shield rear end of shield body, can ensure shield body and steel pipe The overall stiffness of section, and shield body has the curvature identical with curve pipe curtain with rectangle steel tube coupling longitudinal axis, easy to precisely apply Work;
4th, the present invention, which uses the pushing tow and steps up scheme, can increase clamp system and section of jurisdiction contact area, increase friction Power, and then increase jacking force, and moment of flexure will not be produced;
5th, the present invention is using multistage linkwork, can make that tuning is more flexible, and telescopic direction is consistent;
6th, the present invention aids in deviation-correcting function in the mud hole of preceding shield body surrounding setting, it can be achieved that shield body beats soil in real time, is real A kind of cost-effective method of existing gesture stability;
7th, in conclusion overall construction design of the present invention is reasonable, using curved jacking, pressure arch can be formed, ensures soil The stability of body, meets the needs of greater room excavation;Compared to conventional tube curtain jacking scheme, present invention employs structure sealing Sealing means, simple economy;Possess the multi-functional deviation-rectifying system of oil cylinder correction and slip casting auxiliary correction, effectively control posture;Carry For a kind of new propulsion system, which can adapt to the adjustment requirement of Curve Pipe Jacking, ensure that construction precisely efficiently carries out.
Brief description of the drawings
Fig. 1 is the structure diagram and cutterhead of the present invention, the connection relation enlarged diagram of drive system and shield body;
Fig. 2 is the structure diagram of shield body and the enlarged structure schematic diagram of mud valve inlet;
Fig. 3 is the section structure diagram of shield body;
Fig. 4 is the structure diagram of pushing tow system;
Fig. 5 is the structure diagram of clamping device.
Meaning representated by figure label is:1st, cutterhead, 2, drive system, 3, shield body, 31, anterior shield, 301, automatically control Valve, 32, middle shield, 33, tail shield, 34, articulated system, 35, groove and tenon, 4, slag-tapping system, 5, guidance system, 6, pushing tow system System, 61, clamping device, 611, scissor structure, 611A, the first clamp arm, 611B, the second clamp arm, 612, pressing plate, 62, pushing tow Oil cylinder, 63, base, 7, rectangle steel tube coupling.
Embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained every other without making creative work Embodiment, belongs to the scope of protection of the invention.
Embodiment 1:Referring to Fig. 1 to Fig. 5, a kind of rectangular curve pipe curtain development machine, including shield body 3, to be arranged on shield body 3 anterior Cutterhead 1 and drive system 2, be arranged on 1 rear portion of shield body rectangle steel tube coupling 7 and pushing tow system 6 and be arranged on 3 and of shield body The cross section of inside slag-tapping system 4 in rectangle steel tube coupling, the shield body 3 and rectangle steel tube coupling 7 is rectangle, wherein the square Shape steel pipe joint 7 is shell structure, and the rectangle steel tube coupling is fixedly connected with the tail shield rear end of shield body 3, the shield body axis and square Shape steel pipe spindle line is the curve equal with curve pipe curtain curvature.
The drive system 2 includes planetary gears, planetary gear and centre wheel of the cutterhead 1 in drive system 2 The profiling excavation that autobiography completes rectangular section with revolution is carried out under collective effect, 1 excavation area of cutterhead is less than 1m2
The pushing tow system 6 includes base, pipe bending cylinder and clamping device 61, and the clamping device 61 is clamped in rectangle On 7 outer wall of steel pipe joint, the mounting base of the pipe bending cylinder is fixed on base 63, its piston rod is connected with clamping device 61.
The clamping device includes the first clamp arm 611A, the second clamp arm 611B and is separately positioned on the first clamp arm With the pressing plate 612 on the second clamp arm, the first clamp arm 611A and the second clamp arm 611B upper ends hingedly form scissor knot Structure 611, the top of scissor structure 611 are equipped with clamping cylinder, and correspondence is installed on respectively for the base and piston rod of the clamping cylinder The top of first clamp arm 611A and the second clamp arm 611B, the scissor structure 611 are opened with the flexible realization of clamping cylinder Close, which, which is clamped in the pressing plate 612 on the outer wall of rectangle steel tube coupling, forms full encirclement structure.The pressure Plate is arranged on the outer wall four corners of rectangle steel tube coupling, its structure is the L-square being made of vertically disposed horizontal pressing plate and perpendicular pressing plate Shape structure, the horizontal pressing plate of four pressing plates and perpendicular pressing plate junction, which correspond to, is hinged on the first clamp arm 611A and the second clamp arm 611B Upper and lower part.The shield body 3 includes anterior shield 31, middle shield 32 and tail shield 33, and the anterior shield 31 and middle shield 32 are by external Bolt assembly connects, wherein, the middle shield 32 is made of front and rear two parts, and middle shield is anterior, middle 32 rear portion of shield and tail Shield 33 is connected by articulated system.
Be separately provided on 3 left and right sides outer wall of shield body the groove that is longitudinally interlocked with curve pipe curtain tube coupling with Tenon 35, ensures that development machine carries out jacking along the tongue-and-groove direction of curve pipe curtain.It is respectively provided with four, the anterior shield periphery face Mud hole, mud hole inner side are connected with autocontrol valve, inject mud into mud hole, realize that shield body is beaten soil auxiliary and entangled in real time Inclined function.The articulated system is the multistage articulated structure form formed by multiple hinged oil cylinders.
Embodiment 2, figure is not drawn into, and embodiment 2 and 1 structure of embodiment are essentially identical, unlike:In order to increase pressing plate with Frictional force between rectangle steel tube coupling, improve clamping force, if the horizontal pressing plate and the free end of perpendicular pressing plate be equipped with it is upward Dry upward protrusion, or the free end of the horizontal pressing plate and perpendicular pressing plate are embossed processing.
Embodiment 3, embodiment 3 and 1 structure of embodiment are essentially identical, unlike:The horizontal pressing plate and perpendicular pressing plate Upward boss is equipped with the inner surface of free end and forms clamping projections, using the pressing plate of the structure, easy to make pressing plate and rectangle Steel pipe joint outer wall contacts, and increases the frictional force between pressing plate and rectangle steel tube coupling, improves clamping force.

Claims (2)

1. a kind of rectangular curve pipe curtain development machine, including shield body, be arranged on shield body front portion cutterhead and drive system, be arranged on shield The rectangle steel tube coupling and pushing tow system at body rear portion and the inside slag-tapping system being arranged in shield body and rectangle steel tube coupling, it is special Sign is that the cross section of the shield body and rectangle steel tube coupling is rectangle, wherein the rectangular steel pipe section is shell structure, the square Shape steel pipe joint is fixedly connected with the tail shield rear end of shield body, and shield body axis and rectangular steel pipe the nodal axisn line is bent with curve pipe curtain The equal curve of rate;The drive system includes planetary gears, planetary gear and centre wheel of the cutterhead in drive system Collective effect under carry out rotation and complete the profiling of rectangular section with revolution excavating, the cutterhead excavation area is less than 1m2;It is described Shield body include anterior shield, middle shield and tail shield, the anterior shield is connected with middle shield by external bolt assembly, wherein, the middle shield It is made of front and rear two parts, middle shield is anterior with middle shield rear portion, and middle shield rear portion is connected with tail shield by articulated system;Institute The groove and tenon longitudinally interlocked with curve pipe curtain tube coupling is separately provided at left and right sides of the shield body stated on outer wall, ensures pick Jacking is carried out into machine along the tongue-and-groove direction of curve pipe curtain;The pushing tow system includes base, pipe bending cylinder and clamping device, On rectangle steel tube coupling outer wall, the mounting base of the pipe bending cylinder is fixed on base the gripping means grips, its piston rod It is connected with clamping device;The clamping device includes the first clamp arm, the second clamp arm and is separately positioned on the first clamp arm With the pressing plate on the second clamp arm, first clamp arm and the second clamp arm upper end hingedly form scissor structure, scissor structure Top be equipped with clamping cylinder, the base and piston rod of the clamping cylinder are corresponding installed in the first clamp arm and the second folder respectively The top of tight arm, the scissor structure realize folding with the flexible of clamping cylinder, which exists the platen clamp Full encirclement structure is formed on the outer wall of rectangle steel tube coupling;The pressing plate is arranged on the outer wall four corners of rectangle steel tube coupling, it is tied Structure is the right angle platy structure being made of vertically disposed horizontal pressing plate and perpendicular pressing plate, is set in the outer wall four corners of rectangle steel tube coupling The horizontal pressing plate of four pressure plate structures and junction corresponding the first clamp arm and the second clamp arm of being hinged on respectively of perpendicular pressing plate Upper and lower part;The horizontal pressing plate and the roughness of the free end inner surface of perpendicular pressing plate are more than the roughness of linkage section;It is described Horizontal pressing plate and the free end of perpendicular pressing plate be embossed processing.
2. rectangular curve pipe curtain development machine according to claim 1, it is characterised in that on four, the anterior shield periphery face A mud hole is respectively provided with, autocontrol valve is equipped with the inside of mud hole, realizes that shield body beats soil auxiliary deviation-correcting function in real time.
CN201710503066.6A 2017-06-27 2017-06-27 Rectangular curve pipe curtain development machine Active CN107152288B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710503066.6A CN107152288B (en) 2017-06-27 2017-06-27 Rectangular curve pipe curtain development machine

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Application Number Priority Date Filing Date Title
CN201710503066.6A CN107152288B (en) 2017-06-27 2017-06-27 Rectangular curve pipe curtain development machine

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CN107152288A CN107152288A (en) 2017-09-12
CN107152288B true CN107152288B (en) 2018-04-27

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111173527A (en) * 2019-12-24 2020-05-19 上海隧道工程有限公司 Control method for large-section quasi-rectangular shield corner
CN111156013B (en) * 2020-01-20 2024-05-17 中国矿业大学 Large-section rectangular push bench

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102031974A (en) * 2010-12-02 2011-04-27 武汉大学 Tubal curtain advanced support constructing method for deep mine roadway of coal mine passing through fault fracture zone
CN102518443A (en) * 2011-12-26 2012-06-27 上海市机械施工有限公司 New special combined construction method for ultra-shallow earth covered special-shaped passage
CN104343455A (en) * 2013-08-05 2015-02-11 中铁十八局集团第一工程有限公司 Long-distance curved jacking pipe and pipe roof construction technique
JP5718083B2 (en) * 2011-02-16 2015-05-13 株式会社熊谷組 Pipe installation device and pipe installation method
CN105350971A (en) * 2015-09-30 2016-02-24 上海隧道工程有限公司 Pipe-roofing push bench provided with lock guiding devices and attitude control method thereof
CN106640155A (en) * 2017-01-19 2017-05-10 中铁工程装备集团有限公司 Large-span underground space structure and construction method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102031974A (en) * 2010-12-02 2011-04-27 武汉大学 Tubal curtain advanced support constructing method for deep mine roadway of coal mine passing through fault fracture zone
JP5718083B2 (en) * 2011-02-16 2015-05-13 株式会社熊谷組 Pipe installation device and pipe installation method
CN102518443A (en) * 2011-12-26 2012-06-27 上海市机械施工有限公司 New special combined construction method for ultra-shallow earth covered special-shaped passage
CN104343455A (en) * 2013-08-05 2015-02-11 中铁十八局集团第一工程有限公司 Long-distance curved jacking pipe and pipe roof construction technique
CN105350971A (en) * 2015-09-30 2016-02-24 上海隧道工程有限公司 Pipe-roofing push bench provided with lock guiding devices and attitude control method thereof
CN106640155A (en) * 2017-01-19 2017-05-10 中铁工程装备集团有限公司 Large-span underground space structure and construction method thereof

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