CN107140250A - Full-automatic band sweating welder of cramping - Google Patents
Full-automatic band sweating welder of cramping Download PDFInfo
- Publication number
- CN107140250A CN107140250A CN201710525793.2A CN201710525793A CN107140250A CN 107140250 A CN107140250 A CN 107140250A CN 201710525793 A CN201710525793 A CN 201710525793A CN 107140250 A CN107140250 A CN 107140250A
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- CN
- China
- Prior art keywords
- strap
- cylinder
- bending
- plate
- back word
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
- B65B13/24—Securing ends of binding material
- B65B13/32—Securing ends of binding material by welding, soldering, or heat-sealing; by applying adhesive
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
Full-automatic band sweating welder of cramping, including baling press frame, strap conveying mechanism, rub thermosol welding mechanism, strap bending mechanism, Back Word button conveying mechanism and cut belting, the strap conveying mechanism includes strap rotating disk, delivery platform, one group of conveying pressure roller and one group of motor, the delivery platform is provided with strap delivery chute, the strap rotating disk is movably arranged on delivery platform by support, delivery platform is fixedly mounted in baling press frame, one group of conveying pressure roller is movably arranged in baling press frame by rotating shaft respectively;1st, need not be hand-manipulated, greatly reduce labor intensity;2nd, programming automation control welding process is employed, welding quality is basically identical, substantially increases welding quality;3rd, speed of welding is substantially increased, production cost is reduced.
Description
Technical field
The present invention relates to trade effluent technical field, and in particular to full-automatic band sweating welder of cramping.
Background technology
Band of cramping is used for staple fibre;Cotton;Or the packing of some loose materials etc..For the ease of transport
Prevent one kind of expansion bounce-back, binding from cramping band after hydraulic pressure or mechanical ramming shaping.Be widely used, consumption compared with
Greatly.Existing band production shortcoming of cramping, is had no progeny through fixed size scissors(General length is 3 to 3.5 meters), manually or by
Two is carried out bending by some mechanical respectively, then with heating welding equipment goes sweat soldering respectively, wherein one will also add metal
Back Word button.The strap being welded is lost at sixes and sevens on the ground, goes to arrange bailing again to certain quantity.Or have weldering
Connecing the machine of bending one will also go the first head of strap one of scale to go welding by hand, do one by one.Work
Intensity is big, low production efficiency, so the price of product will be improved.
These welding equipments at present on the market, method all be unable to do without directly or indirectly goes operation to complete manually,
It is imperative with automatic producing technology under modern high-technology industry technical background.
The content of the invention
The purpose of the present invention is primarily to be directed to above-mentioned technical problem, and provide full-automatic band sweat soldering of cramping
Machine.
The present invention include baling press frame, strap conveying mechanism, friction thermosol welding mechanism, strap bending mechanism,
Back Word button conveying mechanism includes strap rotating disk, delivery platform, one group of delivery pressure with belting, the strap conveying mechanism is cut
Roller and one group of motor, the delivery platform are provided with strap delivery chute, and the strap rotating disk is pacified by support activity
On delivery platform, delivery platform is fixedly mounted in baling press frame, and one group of conveying pressure roller is lived by rotating shaft respectively
It is dynamic to be arranged in baling press frame, and be pressed on delivery platform, the power output shaft driving conveying pressure roller of the motor turns
Dynamic, the friction thermosol welding mechanism includes bonding machine fixed plate, stroke cylinder and friction thermosol bonding machine, and the bonding machine is consolidated
Fixed board is fixedly mounted in baling press frame, and the cylinder body of the stroke cylinder is fixedly mounted in bonding machine fixed plate, described to rub
The housing of the molten bonding machine of chafing is connected on the piston rod of stroke cylinder, and the strap bending mechanism includes fixed apparatus for bending
With movable apparatus for bending, the fixed apparatus for bending includes the first bending motor, the first bending plate, the first bending inserted link and inserted link
Cylinder, the housing of the first bending motor and inserted link cylinder is respectively and fixedly installed in baling press frame, first bending
The two ends of plate are respectively equipped with movable axis, and the delivery platform is provided with one group of fluting, and it is flat that the first bending plate is movably arranged on conveying
At fluting on platform, and the power output shaft of the first bending motor drives the first bending plate to rotate by shaft coupling, and described first
Bending inserted link is connected provided with packing band insertion hole, one end of the first bending inserted link with the piston rod of inserted link cylinder, the activity
Apparatus for bending includes movable platform plate, movable platform drive cylinder and movable foldable component, and the movable platform drive cylinder is consolidated
Dingan County is in baling press frame, and the side of the movable platform plate is connected with the piston rod of movable platform drive cylinder, and hides
Keep off at the fluting on delivery platform, the movable foldable component includes movable foldable component installing plate, rotary shaft, installing plate and driven
Dynamic motor, the second bending plate and the second bending plate motor, the movable foldable component installing plate are pacified by rotary shaft activity
Fill in baling press frame, the line shaft of the installing plate motor is connected by shaft coupling with transmission of rotary axis, described second
Bending plate is provided with packing band insertion hole and Back Word button by hole, and the housing of the second bending plate motor is fixedly mounted on work
On dynamic foldable component installing plate, the side of second bending plate is connected on the line shaft of the second bending plate motor, institute
State Back Word button conveying mechanism and buckle tube channel, the Back Word button storage including Back Word button accumulator tank, holddown spring, jacking cylinder and Back Word
Groove is deposited provided with jacking cylinder piston bar by hole, Back Word button accumulator tank is fixedly mounted in baling press frame, the holddown spring
Side be connected on Back Word button accumulator tank inwall, opposite side is pressed on one group of Back Word and buckled, and the cylinder body of the jacking cylinder is consolidated
Dingan County is mounted in the bottom of Back Word button accumulator tank, and piston rod passes through jacking cylinder piston bar by hole, the Back Word button tube channel
Two ends dock the Back Word button of the second bending plate respectively by hole and Back Word button accumulator tank, the belting of cutting includes cutting knife cylinder
With hot melt cutting knife, the cutting knife cylinder is fixedly mounted in baling press frame, the piston rod of the hot melt cutting knife and cutting knife cylinder
Connection.
It also has strap gathering mechanism, and the strap gathering mechanism includes gathering mechanism fixed mount, one group of cylinder branch
Frame, one group of strap decentralization cylinder, strap collect frid, strap and collect base and feeding door, and the gathering mechanism is fixed
The side of frame is docked with delivery platform, and the bottom of the air cylinder support is fixedly mounted on gathering mechanism fixed mount, the packing
Cylinder body with decentralization cylinder is hingedly mounted on air cylinder support, and the bottom that the strap collects frid is connected to by link
On the piston rod of one group of strap decentralization cylinder, the strap collects base and is provided with strap collecting tank, and is fixedly mounted on
The bottom of gathering mechanism fixed mount, the feeding door can be opened on gathering mechanism fixed mount by hinge.
It also has the controller based on PLC, and what the controller based on PLC controlled each actuator respectively performs action.
The method have the advantages that:1st, need not be hand-manipulated, greatly reduce labor intensity;2nd, program is employed automatic
Change control welding process, welding quality is basically identical, substantially increases welding quality;3rd, speed of welding is substantially increased, is reduced
Production cost.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention.
Fig. 2 is present invention friction thermosol welding mechanism overlooking the structure diagram.
Fig. 3 is the first bending inserted link of the invention and inserted link cylinder cooperation schematic diagram.
Fig. 4 is strap gathering mechanism structural representation of the present invention.
Embodiment
As shown in drawings, the present invention includes baling press frame 1, strap conveying mechanism, friction thermosol welding mechanism, packing
Band and cuts belting at bending mechanism, Back Word button conveying mechanism, and it is flat that the strap conveying mechanism includes strap rotating disk 2, conveying
Platform 3, one group of conveying pressure roller 4 and one group of motor 5, the delivery platform 3 are provided with strap delivery chute, and the strap turns
Disk 2 is movably arranged on delivery platform 3 by support, and delivery platform 3 is fixedly mounted in baling press frame 1, and described one group defeated
Send pressure roller 4 to be movably arranged on respectively by rotating shaft in baling press frame 1, and be pressed on delivery platform 3, the motor 5
Power output shaft driving conveying pressure roller 4 is rotated, and the friction thermosol welding mechanism includes bonding machine fixed plate 6, the and of stroke cylinder 7
Rubbed thermosol bonding machine 8, and the bonding machine fixed plate 6 is fixedly mounted in baling press frame 1, the cylinder body of the stroke cylinder 7
It is fixedly mounted in bonding machine fixed plate 6, the housing of the friction thermosol bonding machine 8 is connected on the piston rod of stroke cylinder 7,
The strap bending mechanism includes fixed apparatus for bending and movable apparatus for bending, and the fixed apparatus for bending includes the first bending
Motor 9, the first bending plate 10, the first bending inserted link 11 and inserted link cylinder 12, the first bending motor 9 and inserted link cylinder 12
Housing is respectively and fixedly installed in baling press frame 1, and the two ends of first bending plate 10 are respectively equipped with movable axis, the conveying
Platform 3 is provided with one group of fluting, and the first bending plate 10 is movably arranged at the fluting on delivery platform 3, and the first bending motor 9
Power output shaft by shaft coupling drive the first bending plate 10 rotate, the first bending inserted link 11 passes through provided with strap
Hole, one end of the first bending inserted link 11 is connected with the piston rod of inserted link cylinder 12, and the movable apparatus for bending includes movable platform
Plate 13, movable platform drive cylinder 14 and movable foldable component, the movable platform drive cylinder 14 are fixedly mounted on baling press
In frame 1, the side of the movable platform plate 13 is connected with the piston rod of movable platform drive cylinder 14, and blocks flat in conveying
At fluting on platform 3, the movable foldable component includes movable foldable component installing plate 15, rotary shaft 16, installing plate driving electricity
Machine 17, the second bending plate 18 and the second bending plate motor 19, the movable foldable component installing plate 15 pass through rotary shaft 16
Activity is installed in baling press frame 1, and the line shaft of the installing plate motor 17 is driven phase by shaft coupling with rotary shaft 16
Even, second bending plate 18 is provided with packing band insertion hole and Back Word button by hole, the second bending plate motor 19
Housing is fixedly mounted on movable foldable component installing plate 15, and the side of second bending plate 18 is connected to the drive of the second bending plate
On the line shaft of dynamic motor 19, the Back Word button conveying mechanism includes Back Word button accumulator tank 20, holddown spring 21, jacking cylinder 22
With Back Word button tube channel 23, the Back Word button accumulator tank 20 is provided with jacking cylinder piston bar by hole, and Back Word button accumulator tank 20 is consolidated
Dingan County is in baling press frame 1, and the side of the holddown spring 21 is connected to Back Word and buckled on the inwall of accumulator tank 20, another side pressure
Tightly buckled in one group of Back Word, the cylinder body of the jacking cylinder 22 is fixedly mounted on the bottom of Back Word button accumulator tank 20, and piston rod
Through jacking cylinder piston bar by hole, the Back Word button of the second bending plate 18 is docked at the two ends of the Back Word button tube channel 23 respectively
By hole and Back Word button accumulator tank 20, the belting of cutting includes cutting knife cylinder 30 and hot melt cutting knife 31, the cutting knife cylinder 30
It is fixedly mounted in baling press frame 1, the hot melt cutting knife 31 is connected with the piston rod of cutting knife cylinder 30.
It also has strap gathering mechanism, and the strap gathering mechanism includes gathering mechanism fixed mount 24, one group of cylinder
Support 25, one group of strap decentralization cylinder 26, strap collect frid 27, strap and collect base 28 and feeding door 29, described
The side of gathering mechanism fixed mount 24 is docked with delivery platform 3, and the bottom of the air cylinder support 25 is fixedly mounted on gathering mechanism
On fixed mount 24, the cylinder body of the strap decentralization cylinder 26 is hingedly mounted on air cylinder support 25, the strap collecting tank
The bottom of plate 27 is connected to one group of strap by link and transferred on the piston rod of cylinder 26, and the strap collects base 28
Provided with strap collecting tank, and the bottom of gathering mechanism fixed mount 24 is fixedly mounted on, the feeding door 29 can be opened by hinge
On gathering mechanism fixed mount 24.
It also has the controller based on PLC, and what the controller based on PLC controlled each actuator respectively performs action.
Working method and principle:One end of strap, which is connected to, in the coiled strap rotating disk 2 that front end has been produced beats
Under the conveying pressure roller 4 of band conveying mechanism, starting device, the power output shaft driving conveying pressure roller 4 of motor 5 is rotated, and is driven
Dynamic strap is constantly run forward along delivery platform 3, during beginning, and the second bending plate 18 of movable foldable component, which is located at conveying, puts down
At the fluting of platform 3, jacking cylinder 22, which starts, ejects Back Word button a Back Word button in the second folding by Back Word button tube channel 23
The Back Word button of bent plate 18 by hole at, at this moment the termination of strap passes through Back Word button, the second bending plate motor 19 driving the
Two bending plates 18 are rotated, by the termination bending of strap, and friction thermosol welding mechanism starts, the driving friction thermosol of stroke cylinder 7
Bonding machine 8 runs to strap end, the sweat soldering of the start completion strap end of friction thermosol bonding machine 8, welding
After the completion of, the line shaft of installing plate motor 17 drives rotary shaft 16 to rotate by shaft coupling, and movable foldable component is left
Delivery platform 3, then the driving of movable platform drive cylinder 14 movable platform plate 13 block at the fluting on delivery platform 3, protect
The trouble-free operation of strap is demonstrate,proved, conveying pressure roller 4 continues to drive strap to run forward, when strap all holds arrival designated length
When, belting startup is cut, the driving hot melt cutting knife 31 of cutting knife cylinder 30 cuts off strap, and the first bending motor 9 drives after cut-out
First bending plate 10 completes the bending to strap tail end, and the thermosol welding mechanism start completion that now rubs is to strap tail end
Welding, the buckled strap that welding is completed continues to be fed forward the top surface for entering gathering mechanism fixed mount 24, when beating
When band is completely into 24 top surface of institutions fixator, strap decentralization cylinder 26 starts, and driving strap is collected under frid 27
Fall, so that strap is collected in base 28 into strap is fallen under a shape, general equipment was run after 2 hours, and work people
Member opens feeding door 29, takes out the completed belt put in order and cramps band.
This full-automatic to have button sweating welder the programming of science has been carried out from entering to take to finished product in production process, there is journey
Sequence executing agency(Including machine driving, connector arrangement, electric system, compressed air system, signal detection reponse system etc.)
Oneself each step task is each completed, and each step has been carried out orderly excessive and linking, reaches and has quickly finished button
The production process of strap.200 can be automatically performed under conditions of unattended(Two pieces one 100)Task.Root
Quantity extension can also be carried out according to needs.
This automatic production line is to use disk strap, hundreds of meters long to more than 1,000 meters(Thickness width unequal length is not
One 20 kilogram of one disk).Length as needed goes setting, have program performs shearing, program execution bending, upper button, weld, go out with,
Put and take in special take-up container, complete a program circulation.Subsequently into the beginning of next circulation.
Claims (3)
1. full-automatic band sweating welder of cramping, it is characterised in that it includes baling press frame(1), strap conveyer
Structure, friction thermosol welding mechanism, strap bending mechanism, Back Word button conveying mechanism and belting is cut, the strap conveyer
Structure includes strap rotating disk(2), delivery platform(3), one group of conveying pressure roller(4)With one group of motor(5), the delivery platform
(3)It is provided with strap delivery chute, the strap rotating disk(2)Delivery platform is movably arranged on by support(3)On, conveying is flat
Platform(3)It is fixedly mounted on baling press frame(1)On, one group of conveying pressure roller(4)Packing is movably arranged on by rotating shaft respectively
Machine frame(1)On, and it is pressed in delivery platform(3)On, the motor(5)Power output shaft driving conveying pressure roller(4)Turn
Dynamic, the friction thermosol welding mechanism includes bonding machine fixed plate(6), stroke cylinder(7)With friction thermosol bonding machine(8), institute
State bonding machine fixed plate(6)It is fixedly mounted on baling press frame(1)On, the stroke cylinder(7)Cylinder body be fixedly mounted on weldering
Pick fixed plate(6)On, the friction thermosol bonding machine(8)Housing be connected to stroke cylinder(7)Piston rod on, it is described to beat
Band bending mechanism includes fixed apparatus for bending and movable apparatus for bending, and the fixed apparatus for bending includes the first bending motor
(9), the first bending plate(10), the first bending inserted link(11)With inserted link cylinder(12), the first bending motor(9)With inserted link gas
Cylinder(12)Housing be respectively and fixedly installed to baling press frame(1)On, first bending plate(10)Two ends be respectively equipped with work
Moving axis, the delivery platform(3)Provided with one group of fluting, the first bending plate(10)It is movably arranged on delivery platform(3)On open
At groove, and the first bending motor(9)Power output shaft pass through shaft coupling drive the first bending plate(10)Rotate, first folding
Bend cutting bar(11)Provided with packing band insertion hole, the first bending inserted link(11)One end and inserted link cylinder(12)Piston rod connect
Connect, the movable apparatus for bending includes movable platform plate(13), movable platform drive cylinder(14)With movable foldable component, it is described
Movable platform drive cylinder(14)It is fixedly mounted on baling press frame(1)On, the movable platform plate(13)Side with activity
Platform drive cylinder(14)Piston rod connection, and block in delivery platform(3)On fluting at, the movable foldable component bag
Include movable foldable component installing plate(15), rotary shaft(16), installing plate motor(17), the second bending plate(18)With the second folding
Bent plate motor(19), the movable foldable component installing plate(15)Pass through rotary shaft(16)Baling press frame is installed in activity
(1)On, the installing plate motor(17)Line shaft pass through shaft coupling and rotary shaft(16)Transmission is connected, second folding
Bent plate(18)Provided with packing band insertion hole and Back Word button by hole, the second bending plate motor(19)Housing fix peace
Mounted in movable foldable component installing plate(15)On, second bending plate(18)Side be connected to the second bending plate motor
(19)Line shaft on, the Back Word button conveying mechanism include Back Word button accumulator tank(20), holddown spring(21), jacking cylinder
(22)With Back Word button tube channel(23), the Back Word button accumulator tank(20)Pass through hole, the storage of Back Word button provided with jacking cylinder piston bar
Deposit groove(20)It is fixedly mounted on baling press frame(1)On, the holddown spring(21)Side be connected to Back Word button accumulator tank
(20)On inwall, opposite side is pressed on one group of Back Word and buckled, the jacking cylinder(22)Cylinder body be fixedly mounted on Back Word button storage
Deposit groove(20)Bottom, and piston rod through jacking cylinder piston bar by hole, the Back Word button tube channel(23)Two ends point
The second bending plate is not docked(18)Back Word button pass through hole and Back Word button accumulator tank(20), the belting of cutting is including cutting knife cylinder
(30)With hot melt cutting knife(31), the cutting knife cylinder(30)It is fixedly mounted on baling press frame(1)On, the hot melt cutting knife(31)
With cutting knife cylinder(30)Piston rod connection.
2. full-automatic band sweating welder of cramping according to claim 1, it is characterised in that it also has strap receipts
Hold together mechanism, the strap gathering mechanism includes gathering mechanism fixed mount(24), one group of air cylinder support(25), under one group of strap
Deflation cylinder(26), strap collect frid(27), strap collect base(28)With feeding door(29), the gathering mechanism fixes
Frame(24)Side and delivery platform(3)Docking, the air cylinder support(25)Bottom be fixedly mounted on gathering mechanism fixed mount
(24)On, the strap transfers cylinder(26)Cylinder body be hingedly mounted on air cylinder support(25)On, the strap collecting tank
Plate(27)Bottom one group of strap be connected to by link transfer cylinder(26)Piston rod on, the strap collects bottom
Seat(28)Provided with strap collecting tank, and it is fixedly mounted on gathering mechanism fixed mount(24)Bottom, feeding door(29)It is logical
Crossing hinge can open installed in gathering mechanism fixed mount(24)On.
3. full-automatic band sweating welder of cramping according to claim 1, it is characterised in that it also has based on PLC's
Controller, what the controller based on PLC controlled each actuator respectively performs action.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710525793.2A CN107140250A (en) | 2017-06-30 | 2017-06-30 | Full-automatic band sweating welder of cramping |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710525793.2A CN107140250A (en) | 2017-06-30 | 2017-06-30 | Full-automatic band sweating welder of cramping |
Publications (1)
Publication Number | Publication Date |
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CN107140250A true CN107140250A (en) | 2017-09-08 |
Family
ID=59785974
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201710525793.2A Withdrawn CN107140250A (en) | 2017-06-30 | 2017-06-30 | Full-automatic band sweating welder of cramping |
Country Status (1)
Country | Link |
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CN (1) | CN107140250A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109178398A (en) * | 2018-10-24 | 2019-01-11 | 杨文康 | A kind of auto-steering hot pressing and blanking integrated equipment for packing machine |
CN109421278A (en) * | 2017-09-04 | 2019-03-05 | 诸暨马谷亲科技有限公司 | Full-automatic band sweating welder of cramping |
CN114104370A (en) * | 2021-11-23 | 2022-03-01 | 湖州金螺智能科技有限公司 | Automatic steel band baling press is detained in joining in marriage |
-
2017
- 2017-06-30 CN CN201710525793.2A patent/CN107140250A/en not_active Withdrawn
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109421278A (en) * | 2017-09-04 | 2019-03-05 | 诸暨马谷亲科技有限公司 | Full-automatic band sweating welder of cramping |
CN109178398A (en) * | 2018-10-24 | 2019-01-11 | 杨文康 | A kind of auto-steering hot pressing and blanking integrated equipment for packing machine |
CN114104370A (en) * | 2021-11-23 | 2022-03-01 | 湖州金螺智能科技有限公司 | Automatic steel band baling press is detained in joining in marriage |
CN114104370B (en) * | 2021-11-23 | 2023-11-07 | 湖州金螺智能科技有限公司 | Automatic join in marriage and detain steel band baling press |
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PB01 | Publication | ||
PB01 | Publication | ||
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Application publication date: 20170908 |