CN107138826A - Milling machine pick processes welding quenching unit automatically - Google Patents

Milling machine pick processes welding quenching unit automatically Download PDF

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Publication number
CN107138826A
CN107138826A CN201710303111.3A CN201710303111A CN107138826A CN 107138826 A CN107138826 A CN 107138826A CN 201710303111 A CN201710303111 A CN 201710303111A CN 107138826 A CN107138826 A CN 107138826A
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CN
China
Prior art keywords
milling machine
shoulder
fixed
pick
heating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710303111.3A
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Chinese (zh)
Other versions
CN107138826B (en
Inventor
范玉
范佳琦
黄继战
付红
杨梅
高红
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANGHAI HORNGSHIUE INDUSTRIAL CO LTD
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Jiangsu Institute of Architectural Technology
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Priority to CN201710303111.3A priority Critical patent/CN107138826B/en
Publication of CN107138826A publication Critical patent/CN107138826A/en
Application granted granted Critical
Publication of CN107138826B publication Critical patent/CN107138826B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/04Heating appliances
    • B23K3/047Heating appliances electric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/04Heating appliances
    • B23K3/047Heating appliances electric
    • B23K3/0475Heating appliances electric using induction effects, e.g. Kelvin or skin effects
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/62Quenching devices
    • C21D1/63Quenching devices for bath quenching
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/50Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for welded joints

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Thermal Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Dermatology (AREA)
  • General Health & Medical Sciences (AREA)
  • Heat Treatment Of Articles (AREA)

Abstract

The present invention announces a kind of milling machine pick and processes welding quenching unit automatically, belongs to milling machine pick processing technique field.Track, control main frame control main frame side are fixed with cistern and is provided with transmission platform;Track plates and leading screw are fixed with transmission platform;Leading screw lower end is connected with the clutch end in transmission platform;Nut is installed, nut side is provided with quenching manipulator on leading screw;Heating generator is provided with heating ring;Be slidably installed support ring below heating ring;Support base is removably connected with support ring;Be slidably installed catching robot above heating ring.The present invention is simple in construction, and motion process is reasonable, and the recyclable operation of whole process, can greatly improve the welding efficiency of hard alloy pick point, shorten man-hour, effectively reduce production cost, and can ensure that product quality.

Description

Milling machine pick processes welding quenching unit automatically
Technical field
The present invention relates to milling machine pick processing technique field, specifically a kind of milling machine pick processes welding quenching automatically Device.
Background technology
Asphalt road plane milling machine is used to carry out bituminous paving milling and plane operation, and the equipment of milling machine is milling and planing drum, milling When digging operation, milling and planing drum rotates at a high speed, road surface is impacted using the pick point of high intensity, so that milling road surface.In prior art In, milling machine pick is main to be made up of hard alloy pick point and medium carbon alloy steel pick body;The sharp and middle carbon of hard alloy pick Steel alloy pick body after treatment, then by human weld is connected, and process is more, takes manpower, inefficiency so that be produced into This is of a relatively high.
The content of the invention
In order to solve the above technical problems, the present invention provides a kind of milling machine pick processes welding quenching unit automatically.
The present invention is achieved through the following technical solutions:A kind of milling machine pick processes welding quenching unit automatically, including upper Hold open cistern and a heating generator;Track is fixed with the cistern;Control is slidably fitted with the track Main frame processed;The control main frame side is provided with transmission platform;Vertical track plates and and track are fixed with the transmission platform The parallel leading screw of plate;The leading screw upper and lower ends may be rotatably mounted on track plates respectively, in leading screw lower end and transmission platform Clutch end is connected;Nut is installed on the leading screw, nut side is provided with quenching manipulator;The quenching manipulator It is connected by control circuit with control main frame;The heating generator heats in ring provided with a heating ring and is full of heater wire Circle;Provided with a support ring being slidably mounted on heating generator below the heating ring;It is detachable in the support ring It is connected with support base;The support base upper end is provided with the neck being engaged with hard alloy pick pointed tooth end;In the heating ring Top is provided with a catching robot for being used to capture medium carbon alloy steel pick body being slidably mounted on heating generator.
It is further:Two chutes parallel with leading screw are provided with the track plates;Two are fixed with the nut Roller bearing;The roller bearing end is rotatably mounted roller, and roller rolls and is connected to chute;Described roller bearing one end is provided with external screw thread, Roller bearing is threadedly attached in the mounting hole on nut;Clamp nut is also equipped with roller bearing.
The chute inwall is provided with a groove, and the roller is rolled and is connected in chute groove;The track plates include Inner plating and lamina rara externa, inner plating and lamina rara externa are merged by bolt to link together.
The hard alloy pick sharp upper surface center is provided with circular protrusions, and medium carbon alloy steel pick body lower surface center is opened There is the groove coordinated with circular protrusions;Deep-slotted chip breaker is provided with the circular protrusions and hard alloy pick sharp upper surface intersection, Step seam is provided between circular protrusions upper surface and periphery;Provided with connection chamfering between the bottom portion of groove and periphery; Annular welding wire is placed with respectively on the circular protrusions deep-slotted chip breaker and step seam.
It is located along the same line above and below the catching robot, heating ring and support base;It is fixed in the heating generator There is an axis;Half the circumference of the sleeve where it joins the shoulder, middle fixed half the circumference of the sleeve where it joins the shoulder and lower fixed half the circumference of the sleeve where it joins the shoulder are fixed on being fixed with successively from top to bottom on the axis; Also it is set with upper screw rod and lower screw mandrel on axis successively successively from top to bottom;The upper screw rod two ends may be rotatably mounted at respectively On fixed half the circumference of the sleeve where it joins the shoulder, middle fixed half the circumference of the sleeve where it joins the shoulder, upper transfer gear is installed in upper screw rod lower end;The lower screw mandrel two ends are rotatable respectively to pacify On middle fixed half the circumference of the sleeve where it joins the shoulder and lower fixed half the circumference of the sleeve where it joins the shoulder, lower transmissioning gear is installed in lower screw mandrel lower end.
Compared with prior art, the beneficial effects of the invention are as follows:Simple in construction, motion process is reasonable, and whole process can Circulate operation, can greatly improve the welding efficiency of hard alloy pick point, shorten man-hour, effectively reduce production cost, and energy Ensure product quality.
Brief description of the drawings
Fig. 1 is overall structure diagram of the present invention;
Fig. 2 is the structural representation of control main frame part in Fig. 1;
Fig. 3 is A-A direction views in 2;
Fig. 4 is the structural representation of Fig. 1 medium-high frequency heater sections;
Fig. 5 is hard alloy pick point and structural representation at medium carbon alloy steel pick body cooperation in Fig. 4.
In figure:1st, cistern;2nd, track;3rd, control main frame;4th, quenching manipulator;4-1, control circuit;5th, high-frequency heating Device;6th, hard alloy pick point;6-1, circular protrusions;7th, ring is heated;8th, medium carbon alloy steel pick body;8-1, groove;9th, capture Manipulator;10th, transmission platform;11st, track plates;11-1, chute;11-2, inner plating;11-3, lamina rara externa;12nd, leading screw;13rd, spiral shell It is female;14th, roller bearing;15th, roller;16th, support ring;17th, support base;17-1, neck;18th, annular welding wire;19th, axis;19-1, on Fixed half the circumference of the sleeve where it joins the shoulder;19-2, middle fixed half the circumference of the sleeve where it joins the shoulder;19-3, lower fixed half the circumference of the sleeve where it joins the shoulder;20th, upper screw rod;21st, lower screw mandrel;22nd, upper transfer gear; 23rd, lower transmissioning gear.
Embodiment
The following is the specific embodiment of the present invention, in conjunction with accompanying drawing, the present invention will be further described.
As shown in Figure 1 to Figure 3, a kind of milling machine pick processes welding quenching unit automatically, and the upper end of cistern 1 is open; The upper end of cistern 1 is fixed with track 2, and control main frame 3 is slidably mounted on track 2.The side of control main frame 3 is provided with transmission platform 10;Vertical track plates 11 and the leading screw 12 parallel with track plates 11 are fixed with transmission platform 10;The upper and lower ends point of leading screw 12 It not may be rotatably mounted on track plates 11.Transmission platform 10 includes servomotor and travelling gear, travelling gear power output End is connected with the lower end of leading screw 12, and nut 13 is provided with leading screw 12.Two cunnings parallel with leading screw 12 are provided with track plates 11 Groove 11-1, chute 11-1 inwalls are provided with a groove;Track plates 11 include inner plating 11-2 and lamina rara externa 11-3, inner plating 11-2 Merged with lamina rara externa 11-3 by bolt and linked together;Two roller bearings 14 are fixed with nut 13;The end of roller bearing 14 is rotatable Roller 15 is installed, roller 15 is rolled and is connected in chute 11-1 grooves;The end of roller bearing 14 is provided with external screw thread, and roller bearing 14 passes through spiral shell Line is connected in the mounting hole on nut 13;Clamp nut is also equipped with roller bearing 14.The side of nut 13 is provided with quenching press Tool hand 4;Quenching manipulator 4 is connected by control circuit 4-1 with control main frame 3.Control main frame 3 itself can be transported on track 2 It is dynamic, during work, the movement of the control quenching manipulator 4 of control main frame 3 and grasping manipulation.
As shown in figure 4, heating generator 5 heats in ring 7 provided with a heating ring 7 and is full of heating coil;In heating ring 7 lower sections are provided with a support ring 16 being slidably mounted on heating generator 5;Support base is removably connected with support ring 16 17;The upper end of support base 17 is provided with the neck 17-1 being engaged with sharp 6 increments of hard alloy pick;One is provided with the top of heating ring 7 The individual catching robot 9 for being used to capture medium carbon alloy steel pick body 8 being slidably mounted on heating generator 5.Catching robot 9th, heating ring 7 and support base are located along the same line about 17;An axis 19 is fixed with heating generator 5;In axis 19 On be fixed with fixed half the circumference of the sleeve where it joins the shoulder 19-1, middle fixed half the circumference of the sleeve where it joins the shoulder 19-2 and lower fixed half the circumference of the sleeve where it joins the shoulder 19-3 successively from top to bottom;On axis 19 Also it is set with upper screw rod 20 and lower screw mandrel 21 successively successively from top to bottom;The two ends of upper screw rod 20 may be rotatably mounted at fixation respectively On half the circumference of the sleeve where it joins the shoulder 19-1, middle fixed half the circumference of the sleeve where it joins the shoulder 19-2, upper transfer gear 22 is installed in the lower end of upper screw rod 20;The lower two ends of screw mandrel 21 respectively can It is rotatably installed on fixed half the circumference of the sleeve where it joins the shoulder 19-2 and lower fixed half the circumference of the sleeve where it joins the shoulder 19-3, lower transmissioning gear 23 is installed in the lower lower end of screw mandrel 21. Heating generator 5 can control to heat ring 7 start and stop, the upper and lower displacement of catching robot 9 and support base 17, and crawl The grasping manipulation of manipulator 9.
As shown in figure 5,6 upper surface centers of hard alloy pick point are provided with circular protrusions 6-1, medium carbon alloy steel pick body 8 Lower surface center is provided with the groove 8-1 coordinated with circular protrusions;In circular protrusions 6-1 and the sharp 6 upper surface phases of hard alloy pick Deep-slotted chip breaker is provided with friendship, step seam is provided between circular protrusions 6-1 upper surfaces and periphery;Groove 8-1 bottoms and periphery Between provided with connection chamfering;It is placed with annular welding wire 18 respectively on circular protrusions 6-1 deep-slotted chip breakers and step seam.
The course of work:
Support ring 16 is moved up, and is against the downside of heating ring 7;
The crawl hard alloy pick of catching robot 9 point 6(Two annular welding wires 18 have been placed on hard alloy pick point 6), It is placed in heating ring 7, hard alloy pick 6 lower ends of point are sunk in the support base 17 in support ring 16 through heating ring 7;
Support ring 16 is moved down so that 6 ends of hard alloy pick point are sunk in heating ring 7 completely;
The crawl medium carbon alloy steel pick of catching robot 9 body 8;Catching robot 9 is moved down so that 8 sets of medium carbon alloy steel pick body Enter sharp 6 upper ends of hard alloy pick;
Heating ring 7 is begun to warm up, 6 upper ends of hard alloy pick point, the lower end of medium carbon alloy steel pick body 8, and annular welding wire 18 Start to be heated;
Catching robot 9 is slowly moved down, and the annular welding wire 18 of thawing is gradually filled in sharp 6 upper ends of hard alloy pick, middle carbon and closed Between the golden lower end of steel pick body 8, and deep-slotted chip breaker, step seam on hard alloy pick point 6;
After the completion of welding, the crawl medium carbon alloy steel pick of quenching manipulator 4 body 8 invades cistern 1, completes quenching.

Claims (5)

1. a kind of milling machine pick processes welding quenching unit, including the open cistern in upper end automatically(1)Add with a high frequency Hot device(5);The cistern(1)On be fixed with track(2);The track(2)On be slidably fitted with control main frame(3);
It is characterized in that:
The control main frame(3)Side is provided with transmission platform(10);The transmission platform(10)On be fixed with vertical track plates (11)With with track plates(11)Parallel leading screw(12);The leading screw(12)Upper and lower ends may be rotatably mounted at track plates respectively (11)On, leading screw(12)Lower end and transmission platform(10)In clutch end connection;In the leading screw(12)On spiral shell is installed It is female(13), nut(13)Side is provided with quenching manipulator(4);The quenching manipulator(4)Pass through control circuit(4-1)With control Main frame processed(3)Connection;
The heating generator(5)Provided with a heating ring(7), heat ring(7)Inside it is full of heating coil;In the heating ring (7)Lower section is slidably mounted on heating generator provided with one(5)On support ring(16);The support ring(16)On detachably connect It is connected to support base(17);The support base(17)Upper end is provided with and hard alloy pick point(6)The neck that increment is engaged(17- 1);In the heating ring(7)Top is slidably mounted on heating generator provided with one(5)On be used for capture medium carbon alloy steel cut Denticle(8)Catching robot(9).
2. milling machine pick according to claim 1 processes welding quenching unit automatically, it is characterised in that:The track plates (11)On be provided with two and leading screw(12)Parallel chute(11-1);The nut(13)On be fixed with two roller bearings(14);Institute State roller bearing(14)End is rotatably mounted roller(15), roller(15)Rolling is connected to chute(11-1);The roller bearing(14) One end is provided with external screw thread, roller bearing(14)It is threadedly attached in nut(13)On mounting hole in;In roller bearing(14)On also install There is clamp nut.
3. milling machine pick according to claim 2 processes welding quenching unit automatically, it is characterised in that:The chute (11-1)Inwall is provided with a groove, the roller(15)Rolling is connected to chute(11-1)In groove;The track plates(11) Including inner plating(11-2)And lamina rara externa(11-3), inner plating(11-2)And lamina rara externa(11-3)Merged by bolt and be connected to one Rise.
4. milling machine pick according to claim 1 processes welding quenching unit automatically, it is characterised in that:The hard is closed Golden pick point(6)Upper surface center is provided with circular protrusions(6-1), medium carbon alloy steel pick body(8)Lower surface center is provided with and circle The groove of shape male cooperation(8-1);In the circular protrusions(6-1)With hard alloy pick point(6)Upper surface intersection is provided with Deep-slotted chip breaker, circular protrusions(6-1)Step seam is provided between upper surface and periphery;The groove(8-1)Bottom and periphery Between provided with connection chamfering;In the circular protrusions(6-1)Annular welding wire is placed with respectively on deep-slotted chip breaker and step seam(18).
5. milling machine pick according to claim 1 processes welding quenching unit automatically, it is characterised in that:The gripper Tool hand(9), heating ring(7)And support base(17)It is located along the same line up and down;
The heating generator(5)Inside it is fixed with an axis(19);In the axis(19)On be fixed with successively from top to bottom Upper fixed half the circumference of the sleeve where it joins the shoulder(19-1), middle fixed half the circumference of the sleeve where it joins the shoulder(19-2)With lower fixed half the circumference of the sleeve where it joins the shoulder(19-3);In axis(19)On from top to bottom successively Upper screw rod is also set with successively(20)With lower screw mandrel(21);The upper screw rod(20)Two ends may be rotatably mounted at fixed lift respectively Shoulder(19-1), middle fixed half the circumference of the sleeve where it joins the shoulder(19-2)On, in upper screw rod(20)Lower end is provided with upper transfer gear(22);The lower screw mandrel (21)Two ends may be rotatably mounted at middle fixed half the circumference of the sleeve where it joins the shoulder respectively(19-2)With lower fixed half the circumference of the sleeve where it joins the shoulder(19-3)On, in lower screw mandrel(21)Lower end Lower transmissioning gear is installed(23).
CN201710303111.3A 2017-05-03 2017-05-03 Milling machine pick processes welding quenching unit automatically Active CN107138826B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710303111.3A CN107138826B (en) 2017-05-03 2017-05-03 Milling machine pick processes welding quenching unit automatically

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710303111.3A CN107138826B (en) 2017-05-03 2017-05-03 Milling machine pick processes welding quenching unit automatically

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CN107138826A true CN107138826A (en) 2017-09-08
CN107138826B CN107138826B (en) 2019-03-29

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103212767A (en) * 2013-05-07 2013-07-24 无锡市绿色热处理设备有限公司 Brazing thermal treatment line of coal mining cutting tooth and road cutting tooth
CN103447683A (en) * 2013-08-29 2013-12-18 安庆市灵宝机械有限责任公司 High-frequency welding coal cutting pick device
CN203495553U (en) * 2013-10-26 2014-03-26 山西晋航重工有限公司 Cutting tooth braze welding and hardening and tempering all-in-one machine
CN104400172A (en) * 2014-12-04 2015-03-11 山西利普利拓煤机部件制造有限公司 Non-oxidation brazing and thermal treatment device of hard alloy cutting teeth
CN105563139A (en) * 2016-03-17 2016-05-11 无锡市绿色热处理设备有限公司 Rotary type pick brazing and heat treatment integrated production line
CN205600095U (en) * 2016-03-25 2016-09-28 陕西理工学院 A auxiliary device for high -frequency induction brazing
CN106238897A (en) * 2016-07-29 2016-12-21 西安东瑞机械制造有限公司 A kind of hydraulic pump bimetallic cylinder high-frequency vacuum diffusion welding (DW) intelligent manufacturing system

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103212767A (en) * 2013-05-07 2013-07-24 无锡市绿色热处理设备有限公司 Brazing thermal treatment line of coal mining cutting tooth and road cutting tooth
CN103447683A (en) * 2013-08-29 2013-12-18 安庆市灵宝机械有限责任公司 High-frequency welding coal cutting pick device
CN203495553U (en) * 2013-10-26 2014-03-26 山西晋航重工有限公司 Cutting tooth braze welding and hardening and tempering all-in-one machine
CN104400172A (en) * 2014-12-04 2015-03-11 山西利普利拓煤机部件制造有限公司 Non-oxidation brazing and thermal treatment device of hard alloy cutting teeth
CN105563139A (en) * 2016-03-17 2016-05-11 无锡市绿色热处理设备有限公司 Rotary type pick brazing and heat treatment integrated production line
CN205600095U (en) * 2016-03-25 2016-09-28 陕西理工学院 A auxiliary device for high -frequency induction brazing
CN106238897A (en) * 2016-07-29 2016-12-21 西安东瑞机械制造有限公司 A kind of hydraulic pump bimetallic cylinder high-frequency vacuum diffusion welding (DW) intelligent manufacturing system

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Denomination of invention: Automatic machining, welding and quenching device for milling machine pick

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