CN107129220A - A kind of heat-insulating masonry mortar and its compound method - Google Patents

A kind of heat-insulating masonry mortar and its compound method Download PDF

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Publication number
CN107129220A
CN107129220A CN201710459627.7A CN201710459627A CN107129220A CN 107129220 A CN107129220 A CN 107129220A CN 201710459627 A CN201710459627 A CN 201710459627A CN 107129220 A CN107129220 A CN 107129220A
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CN
China
Prior art keywords
heat
mortar
cement
masonry mortar
expanded perlite
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710459627.7A
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Chinese (zh)
Inventor
贾明
聂更新
艾亮
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Central South University
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Central South University
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Priority to CN201710459627.7A priority Critical patent/CN107129220A/en
Publication of CN107129220A publication Critical patent/CN107129220A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40Porous or lightweight materials

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Porous Artificial Stone Or Porous Ceramic Products (AREA)

Abstract

The weight ratio of a kind of heat-insulating masonry mortar, including cement, flyash, blast furnace slag, expanded perlite, hard shell granular polystyrene, compound additive, blast furnace slag and expanded perlite is 1:2~30:1, the weight of cement is 0.6 1.2 times of blast furnace slag and expanded perlite gross weight, and the weight ratio of flyash and cement is 1:8‑1:2;The weight ratio of hard shell granular polystyrene and cement is 1:10.The heat-insulating masonry mortar light weight of the present invention, high insulating effect, and intensity is equally matched with the intensity of traditional mortar.

Description

A kind of heat-insulating masonry mortar and its compound method
Technical field
The present invention relates to a kind of masonry mortar, more particularly to a kind of heat-insulating masonry mortar and its compound method.
Background technology
The problem of present energy-conserving and environment-protective have been the whole society, needs substantial amounts of to apply to mortar, tradition in building trade Mortar be difficult to meet civilized construction and environmental requirement while being also difficult to ensure that construction quality because raw material heap rally pair Surrounding environment is impacted, while being very easy to produce airborne dust;Measure and often manually estimate when being configured, together When mixing evenness be difficult to control to, the unusual fluctuations of material quality are also difficult to avoid that, therefore commodity mortar will replace traditional mortar Main flow as building trade.
Present the commercial house is both needed to reach the requirement that energy consumption is low, and developer can increase heat-insulation layer to reach that house is protected on wall The effect of temperature drop low energy consumption, domestic at present directly replace the technology of heat-insulation layer also immature with screed, mainly mortar is led Hot coefficient causes greatly the heat-insulating property of mortar low.
The content of the invention
The technical problem to be solved in the present invention is to overcome the deficiencies in the prior art there is provided a kind of heat-insulating masonry mortar.
In order to solve the above technical problems, technical scheme proposed by the present invention is:A kind of heat-insulating masonry mortar, including cement, Flyash, blast furnace slag, expanded perlite, hard shell granular polystyrene and compound additive, the blast furnace slag and swollen The weight ratio of swollen perlite is 1:2~30:1, the weight of the cement is blast furnace slag and expanded perlite gross weight 0.6-1.2 times, the weight ratio of the flyash and cement is 1:8-1:2;The weight ratio of the hard shell granular polystyrene and cement is 1:10;The amount of compound additive is 26-40
In the present invention, contained by flyashWithIt can be produced with hydrated cementitiousReaction, it is raw Into the hydrated calcium silicate or drated calcium aluminate in similar cement-hydrate, gelatification can be played.Coal dust is in high-temp combustion mistake The fly ash grain formed in journey, the overwhelming majority is glass microballoon, and internal friction can be reduced by being incorporated into concrete, so as to reduce The water consumption of concrete.The addition of flyash can improve the fine structure of bonding interface, improve mortar bonding strength;But mix Enter amount it is excessive when can reduce mortar early strength, increase slurry density and thermal conductivity, and the space in mortar can be caused excessive, The amount that cement slurry is not enough to fill most preferably flyash in the space in mortar, the present invention is the 40% of cement weight.
In the present invention, the thermal conductivity factor of mortar can be reduced by adding hard shell granular polystyrene, while the intensity of reinforced mortar.It is hard Shell granular polystyrene 0.1 ~ 4mm of granularity, the thermal conductivity factor of itself is small, and intensity is high, but comparatively its particle, which compares conference, exists Mortar is internally formed substantial amounts of cavity, and the subparticle being accomplished by this when in the subparticle in flyash, flyash is equal Even to be distributed in cement mortar, filling space and pore improve the pore structure of mortar, the cementability of reinforced mortar.
The weight of the aggregate of high-performance heat-insulating masonry mortar than 40%-60% compared with traditional mortar it is low by nearly 20%, Therefore the lightweight of aggregate is extremely important for the heat-insulating masonry mortar of the present invention, and blast furnace slag light weight just meets this The requirement of invention, and mineral matter inside blast furnace slag can react with the hyrate of cement, strengthen mortar of the present invention Adhesion strength.
In the present invention, the thermal conductivity factor of expanded perlite is low, and its thermal conductivity factor is 0.046 ~ 0.048W/ (m*k), therefore is added The thermal conductivity factor of mortar of the present invention can be reduced into the mortar of the present invention.
In the present invention, blast furnace slag and expanded perlite, the relative usage of hard shell granular polystyrene determine insulation The bulk density of masonry mortar, so as to influence mortar final performance.Blast furnace slag and expanded perlite volume ratio are preferably 1:2 ~30:Between 1, cement consumption is preferably in 300-400.Blast furnace slag plays skeleton in mortar.
In the present invention, compound additive include hydroxypropyl methyl cellulose, melamine formaldehyde resin, fine-celled foam and Bleed reinforcing agent.Hydroxypropyl methyl cellulose can significantly improve the water-retaining property of mortar, and reduction is mortar laminated, make mortar in hardening During slow dehydration, drying shrinkage speed is reduced, so as to improve the adhesion strength of mortar.Melamine formaldehyde resin can be carried significantly High Mortar'S Flowability, can reduce the water consumption of mortar, later stage drying shrinkage value be reduced, so as to improve the final pressure resistance of mortar Degree.Fine-celled foam can substantially reduce slurry density, mortar heat-insulating property be improved, while fine-celled foam can be tamped in mortar Pore and space.In the present invention, the content of bleed reinforcing agent is, under this content, the intensity of mortar It can be maintained, and the mobility of mortar is improved;The bubble being closed can above all be stablized, and it is a large amount of micro- Small is closed and equally distributed bubble, can make the density of mortar and reduce, heat-insulating property enhancing.Simultaneously because bubble is deposited , the bulbs of pressure for being converted into ice by water when can be endured cold to mortar play good cushioning effect, and are difficult to suck moisture, with The space connected greatly present in ordinary mortar is compared, and is greatly lowered the Cheng Bingliang in winter, swelling internal stress is obviously reduced.
In the present invention, bleed reinforcing agent includes the decrement composition such as polyol compound, hydrophobic micro mist and the chopped fibre of polypropylene The anticracking materials such as dimension, wood-fibred, can effectively reduce early-age plastic shrinkage and the later stage is dried and shunk.Polypropylene is participated in mortar short After cutting fiber and stirring, being gathered materials due to polypropylene chopped strand and cement base has extremely strong adhesion, can rapidly and easily Mix, be evenly distributed with concrete material;Simultaneously because trickle, surface area is big, and a kind of uniform unrest can be internally formed in mortar To support system.During mortar condenses, when cement matrix shrinks, disappear due to the effect of these spacing fine arrangements of reinforcement Energy has been consumed, the process of mortar cracking can be suppressed, the drying shrinkage of mortar is effectively reduced so that mortar cracking resistance of the invention It is good.
In the present invention, bleed reinforcing agent can introduce a large amount of 0.1 ~ 0.5mm of diameter in mortar, be evenly distributed and mutually only The micropore of vertical closing, can increase 10%-20% microporosities, reduce the quantity of harmful macropore, make the various functions of heat-insulating masonry mortar Be improved significantly.Experiment shows, 25 ~ 30 are added in this mortar, mortar mobility can be significantly improved, bleeding is eliminated Segregation phenomenon, improves adhesion strength and freeze thawing resistance and impermeability.
In the present invention, because slag surface is rough, cement product is closely wrapped in around slag.The present invention's Mortar is difficult to find perlite particle.Hydrated product is filled in the hole or depression part on light-weight aggregate surface, can reduce light collection Expect the stress concentration phenomenon in loading process, be effectively improved the force way of light-weight aggregate.
The preparation method of the heat-insulating masonry mortar of the present invention, comprises the following steps 1)By flyash, expanded perlite and heavily fortified point Shell granular polystyrene is uniformly mixed;2)In step 1)Cement is added when stirring, and is stirred;3)In step 2)Stirring Compound additive is added after uniform and is stirred;4)Water is added, prepares and completes heat-insulating masonry mortar.
Compared with prior art, the advantage of the invention is that:The heat-insulating masonry mortar light weight of the present invention, high insulating effect, And intensity is equally matched with the intensity of traditional mortar.
Embodiment
For the ease of understanding the present invention, present invention work more comprehensively, is meticulously described below in conjunction with preferred embodiment, But protection scope of the present invention is not limited to embodiment in detail below.
It should be strongly noted that when a certain element, to be described as " be fixed on, be fixed in, be connected to or be communicated in " another When on element, it can be directly fixed, affixed, connection or connect on another element or by connecting in the middle of other Fitting is indirectly fixed, affixed, connection or connection are on another element.
Unless otherwise defined, the implication that all technical terms used hereinafter are generally understood that with those skilled in the art It is identical.Technical term used herein is intended merely to describe the purpose of specific embodiment, is not intended to the limitation present invention Protection domain.
Embodiment
A kind of heat-insulating masonry mortar, including cement, flyash, blast furnace slag, expanded perlite, hard shell polyphenyl The weight ratio of grain, compound additive, blast furnace slag and expanded perlite is 1:1, the weight of cement is blast furnace slag With the 80% of expanded perlite gross weight, the amount of cement is the 40% of flyash weight;The weight ratio of hard shell granular polystyrene and cement For 1:10.
In the present embodiment, compound additive includes hydroxypropyl methyl cellulose, melamine formaldehyde resin, micropore bubble Foam, polyol compound, hydrophobic micro mist polypropylene chopped strand and wood-fibred.
The preparation method of the heat-insulating masonry mortar of the present embodiment, comprises the following steps 1)By flyash, expanded perlite and Hard shell granular polystyrene is uniformly mixed;2)In step 1)Cement is added when stirring, and is stirred;3)In step 2)Stir Mix uniform rear addition compound additive and stir;4)Water is added, prepares and completes heat-insulating masonry mortar.
Embodiment 2
In the present embodiment, the kg of cement 400, the kg of flyash 50, the kg of blast furnace slag 630, the kg of expanded perlite 30, hard shell The kg of granular polystyrene 40, the kg of compound additive 30, wherein causes reinforcing agent to have 25kg in compound additive.The present embodiment other Part is same as Example 1.

Claims (4)

1. a kind of heat-insulating masonry mortar, it is characterised in that:Including cement, flyash, blast furnace slag, expanded perlite, heavily fortified point Shell granular polystyrene, compound additive, the weight ratio of the blast furnace slag and expanded perlite is 1:2~30:1, the cement Weight be 0.6-1.2 times of blast furnace slag and expanded perlite gross weight, the weight ratio of the flyash and cement is 1:8-1:2;The weight ratio of the hard shell granular polystyrene and cement is 1:10.
2. heat-insulating masonry mortar according to claim 1, it is characterised in that:The compound additive includes hydroxypropyl methyl Cellulose, melamine formaldehyde resin, fine-celled foam and bleed reinforcing agent.
3. heat-insulating masonry mortar according to claim 2, it is characterised in that:The bleed reinforcing agent includes polyol Thing, hydrophobic micro mist polypropylene chopped strand and wood-fibred.
4. the preparation method of the heat-insulating masonry mortar according to claim any one of 1-3, it is characterised in that:Including following step Rapid 1)Flyash, expanded perlite and hard shell granular polystyrene are uniformly mixed;2)In step 1)Water is added when stirring Mud, and stir;3)In step 2)It is stirring evenly and then adding into compound additive and stirs;4)Water is added, prepares and completes Heat-insulating masonry mortar.
CN201710459627.7A 2017-06-16 2017-06-16 A kind of heat-insulating masonry mortar and its compound method Pending CN107129220A (en)

Priority Applications (1)

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CN201710459627.7A CN107129220A (en) 2017-06-16 2017-06-16 A kind of heat-insulating masonry mortar and its compound method

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Application Number Priority Date Filing Date Title
CN201710459627.7A CN107129220A (en) 2017-06-16 2017-06-16 A kind of heat-insulating masonry mortar and its compound method

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115403351A (en) * 2022-09-09 2022-11-29 宋柏成 High-strength composite thermal-insulation masonry mortar

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1236699A1 (en) * 2001-03-01 2002-09-04 Sika AG, vorm. Kaspar Winkler & Co. Composite material and shaped article with thermal conductivity and specific gravity on demand
CN101570419A (en) * 2009-06-04 2009-11-04 安徽程氏建材有限公司 Heat retaining masonry mortar and preparation method thereof
CN101781918A (en) * 2009-01-16 2010-07-21 同济大学 Insulation block and method of using thermal insulation mortar to prepare insulation block
CN105330215A (en) * 2015-10-23 2016-02-17 潍坊德霖建材科技有限公司 Preparation method for warm-keeping mortar
CN105347766A (en) * 2015-10-23 2016-02-24 潍坊德霖建材科技有限公司 Gypsum-based thermal insulation mortar used for pouring

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1236699A1 (en) * 2001-03-01 2002-09-04 Sika AG, vorm. Kaspar Winkler & Co. Composite material and shaped article with thermal conductivity and specific gravity on demand
CN101781918A (en) * 2009-01-16 2010-07-21 同济大学 Insulation block and method of using thermal insulation mortar to prepare insulation block
CN101570419A (en) * 2009-06-04 2009-11-04 安徽程氏建材有限公司 Heat retaining masonry mortar and preparation method thereof
CN105330215A (en) * 2015-10-23 2016-02-17 潍坊德霖建材科技有限公司 Preparation method for warm-keeping mortar
CN105347766A (en) * 2015-10-23 2016-02-24 潍坊德霖建材科技有限公司 Gypsum-based thermal insulation mortar used for pouring

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115403351A (en) * 2022-09-09 2022-11-29 宋柏成 High-strength composite thermal-insulation masonry mortar

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Application publication date: 20170905

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