CN107116683A - 彩色混凝土的加工工艺 - Google Patents
彩色混凝土的加工工艺 Download PDFInfo
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Abstract
本专利公开了彩色混凝土的加工工艺,包括以下步骤:准备:需要使用混凝土的加工装置;倒料:将工业废料倒入进料管内收集至空心圆筒内;打碎:第一电机带动打碎叶片转动打碎工业废料得到原料;排料:利用气缸带动第一电机、挡板和打碎叶片在空心圆通内沿竖直方向做往复运动;利用打碎叶片挤压弹性铁片使得排料孔与空心圆筒相通,原料经排料孔移至凹槽内;添料:在原料内添加足量的色浆和骨料;搅拌:滑板在原料的重力作用下逐渐向凹槽的底部方向移动并挤压触发开关启动第二电机,利用第二电机带动辅助杆上的搅拌叶片转动实现搅拌工序,得到混凝土。本方案主要解决了传统混凝土生产成本高和污染环境的问题。
Description
技术领域
本发明涉及一种含有无机黏结剂或无机与有机黏结剂反应产物的混凝土领域。
背景技术
混凝土,是指由胶凝材料将骨料胶结成整体的工程复合材料的统称。通常讲的混凝土一词是指用水泥作胶凝材料,砂、石作骨料;与水(可含外加剂和掺合料)按一定比例配合,经搅拌而得的水泥混凝土,它广泛应用于土木工程。
目前,公园及人行道多采用混凝土铺装及压砖。混凝土的原材料多采用水泥、石灰、石膏等无机胶凝材料,每次混凝土的生产需要购置新的原材料,导致生产成本较高,因此,结合市场情况,考虑将工业废料再加工作为混凝土的原材料,既经济又环保;另外,混凝土中的水泥会增加二氧化碳的排放,造成环境的污染。
发明内容
本发明意在提供一种彩色混凝土的加工工艺,以解决传统混凝土生产成本高和污染环境的问题。
为了达到上述目的,本发明的基础方案如下:彩色混凝土的加工工艺,包括以下步骤:
(1)准备:需要使用混凝土的加工装置,混凝土的加工装置包括箱体,所述箱体内设有凹槽,所述凹槽内滑动连接的滑板,且滑板与凹槽的底部之间设有压簧;所述凹槽的底部设有触发开关;所述滑板的中部设有空心圆筒,所述空心圆筒的顶部设有进料管,所述进料管靠近滑板的一端周向设有与空心圆筒内壁相抵的弹性铁片;所述空心圆筒侧壁上周向设有若干排料孔,且若干排料孔均位于进料管与弹性铁片之间;所述滑板上还设有气缸,且气缸位于空心圆筒内;所述气缸的活塞杆连接有第一电机,所述第一电机的转轴穿设有能与空心圆筒内壁滑动连接的挡板,所述第一电机的转轴上还周向设有若干打碎叶片,且若干打碎叶片均位于挡板上方;所述凹槽的内壁上周向设有若干第二电机,且若干第二电机均与触发开关电连接;每个所述第二电机的转轴均连接有辅助杆,且辅助杆位于排料孔的下方;所述辅助杆上周向设有若干搅拌叶片;
(2)倒料:将工业废料倒入进料管内收集至空心圆筒内;
(3)打碎:启动第一电机,第一电机带动打碎叶片转动打碎工业废料得到原料,打碎时间为20-30min;
(4)排料:启动气缸,气缸带动第一电机、挡板和打碎叶片在空心圆通内沿竖直方向做往复运动;利用打碎叶片挤压弹性铁片使得排料孔与空心圆筒相通,步骤(3)中的原料经排料孔移至凹槽内;
(5)添料:在原料内添加足量的色浆和骨料;
(6)搅拌:凹槽内的原料逐渐增多,滑板受到重量的挤压逐渐向凹槽的底部方向移动,最终滑板挤压触发开关启动第二电机,且此时压簧处于压缩状态;第二电机带动辅助杆上的搅拌叶片转动实现搅拌工序,得到混凝土,且混凝土的内部孔隙率为15%-20%,强度等级达到C30MPa。
基础方案的原理及优点:步骤(1)中,利用混凝土的加工装置,既能实现对工业废料的打碎处理,还能将工业废料配合色浆和骨料制得混凝土。步骤(2)中,引入工业废料作为混凝土的原材料,既经济又环保。步骤(3)中,利用第一电机转轴上的打碎叶片实现工业废料的再加工,即打碎处理,保证原材料的更好使用。步骤(4)中,当气缸带动挡板和打碎叶片向进料管的方向移动时,利用打碎叶片挤压弹性铁片使得排料孔与空心圆筒相通,为原料进入凹槽提供了路径;当气缸带动挡板和打碎叶片向进料管的方向移动时,弹性铁片在自身的弹力作用下回复至初始位置,利用弹性铁片挡住排料孔,进而保证了空心圆筒的密封性;并且,气缸带动原料在空心圆筒内往复移动的过程中,原料会发生翻滚,配合始终工作的打碎叶片可保证对工业废料的打碎效果。步骤(5)中,在原料中添加制得混凝土的原材料,利用色浆代替水泥,可减少二氧化碳的排放,进而降低环境的污染;并且,色浆还能提升混凝土的美感。步骤(6)中,通过原料的不断增多使得滑板受到的压力逐渐增大,最终利用滑板挤压触发开关启动第二电机,进而实现对原料、色浆和骨料的搅拌,制得混凝土;当取出混凝土后,滑板受到的压力消失,滑板在压簧的作用下回复至初始位置,触发开关不被挤压使得第二电机自动停止工作,自动性强;混凝土的内部孔隙率为15%-20%,能够促使雨水渗透,避免造成道路的积水。
优选方案一:作为基础方案的优选方案,所述色浆的颜色至少有两种;通过上述设置,制得的混凝土色彩更丰富,更具有美感;且还可以利用不同颜色代表不同的标志,可对行人起到引导作用。
优选方案二:作为优选方案一的优选方案,将步骤(6)中制得混凝土放置于温度22℃的环境中养护;通过上述设置,将制得混凝土放置于22℃的环境中养护,可进一步加快混凝土的正常硬化,保证混凝土的硬化效果。
优选方案三:作为基础方案的又一优选方案,所述进料管的宽度从上至下逐渐减小;通过上述设置,增大了工业废料进入进料管的面积,进一步提高工业废料的利用率。
优选方案四:作为优选方案三的优选方案,所述进料管与弹性铁片之间设有复位弹簧;通过上述设置,利用复位弹簧可进一步加强弹性铁片的复位效果。
附图说明
图1为本发明混凝土的加工装置实施例的结构示意图。
具体实施方式
下面通过具体实施方式对本发明作进一步详细的说明:
说明书附图中的附图标记包括:箱体1、凹槽2、滑板3、压簧4、触发开关5、空心圆筒6、进料管7、弹性铁片8、排料孔9、气缸10、第一电机11、挡板12、打碎叶片13、第二电机14、辅助杆15、搅拌叶片16。
实施例基本如附图1所示:混凝土的加工装置,包括箱体1,箱体1内设有凹槽2,凹槽2内滑动连接的滑板3,且滑板3与凹槽2的底部之间固接有压簧4;凹槽2的底部安装有触发开关5;滑板3的中部安装有空心圆筒6,空心圆筒6的顶部固接有进料管7,且进料管7的宽度从上至下逐渐减小,增大了工业废料进入进料管7的面积,进一步提高工业废料的利用率;进料管7的下端周向设置有与空心圆筒6内壁相抵的弹性铁片8,且进料管7与弹性铁片8之间固接有压簧4,可进一步加强弹性铁片8的复位效果。
空心圆筒6侧壁上周向设置有若干排料孔9,且若干排料孔9均位于进料管7与弹性铁片8之间;滑板3上还安装有气缸10,且气缸10位于空心圆筒6内;气缸10的活塞杆连接有第一电机11,第一电机11的转轴穿设有能与空心圆筒6内壁滑动连接的挡板12,第一电机11的转轴上还周向固接有若干打碎叶片13,且若干打碎叶片13均位于挡板12上方;凹槽2的内壁上周向安装有若干第二电机14,且若干第二电机14均与触发开关5电连接;每个第二电机14的转轴均连接有辅助杆15,且辅助杆15位于排料孔9的下方;辅助杆15上周向固接有若干搅拌叶片16。
本实施例
彩色混凝土的加工工艺,包括以下步骤:
(1)准备:需要使用混凝土的加工装置;
(2)倒料:将工业废料倒入进料管7内收集至空心圆筒6内;
(3)打碎:启动第一电机11,第一电机11带动打碎叶片13转动打碎工业废料得到原料,打碎时间为25min;
(4)排料:启动气缸10,气缸10带动第一电机11、挡板12和打碎叶片13在空心圆通内沿竖直方向做往复运动;利用打碎叶片13挤压弹性铁片8使得排料孔9与空心圆筒6相通,步骤(3)中的原料经排料孔9移至凹槽2内;
(5)添料:在原料内添加足量骨料和两种颜色以上的色浆;
(6)搅拌:凹槽2内的原料逐渐增多,滑板3受到重量的挤压逐渐向凹槽2的底部方向移动,最终滑板3挤压触发开关5启动第二电机14,且此时压簧4处于压缩状态;第二电机14带动辅助杆15上的搅拌叶片16转动实现搅拌工序,得到混凝土,且混凝土的内部孔隙率为19%,强度等级达到C30MPa;
(7)养护:将步骤(6)中制得混凝土放置于温度22℃的环境中养护。
以上所述的仅是本发明的实施例,方案中公知的具体结构和/或特性等常识在此未作过多描述。应当指出,对于本领域的技术人员来说,在不脱离本发明结构的前提下,还可以作出若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。
Claims (5)
1.彩色混凝土的加工工艺,其特征在于,包括以下步骤:
(1)准备:需要使用混凝土的加工装置,混凝土的加工装置包括箱体,所述箱体内设有凹槽,所述凹槽内滑动连接的滑板,且滑板与凹槽的底部之间设有压簧;所述凹槽的底部设有触发开关;所述滑板的中部设有空心圆筒,所述空心圆筒的顶部设有进料管,所述进料管靠近滑板的一端周向设有与空心圆筒内壁相抵的弹性铁片;所述空心圆筒侧壁上周向设有若干排料孔,且若干排料孔均位于进料管与弹性铁片之间;所述滑板上还设有气缸,且气缸位于空心圆筒内;所述气缸的活塞杆连接有第一电机,所述第一电机的转轴穿设有能与空心圆筒内壁滑动连接的挡板,所述第一电机的转轴上还周向设有若干打碎叶片,且若干打碎叶片均位于挡板上方;所述凹槽的内壁上周向设有若干第二电机,且若干第二电机均与触发开关电连接;每个所述第二电机的转轴均连接有辅助杆,且辅助杆位于排料孔的下方;所述辅助杆上周向设有若干搅拌叶片;
(2)倒料:将工业废料倒入进料管内收集至空心圆筒内;
(3)打碎:启动第一电机,第一电机带动打碎叶片转动打碎工业废料得到原料,打碎时间为20-30min;
(4)排料:启动气缸,气缸带动第一电机、挡板和打碎叶片在空心圆通内沿竖直方向做往复运动;利用打碎叶片挤压弹性铁片使得排料孔与空心圆筒相通,步骤(3)中的原料经排料孔移至凹槽内;
(5)添料:在原料内添加足量的色浆和骨料;
(6)搅拌:凹槽内的原料逐渐增多,滑板受到重量的挤压逐渐向凹槽的底部方向移动,最终滑板挤压触发开关启动第二电机,且此时压簧处于压缩状态;第二电机带动辅助杆上的搅拌叶片转动实现搅拌工序,得到混凝土,且混凝土的内部孔隙率为15%-20%,强度等级达到C30MPa。
2.根据权利要求1所述的彩色混凝土的加工工艺,其特征在于:所述色浆的颜色至少有两种。
3.根据权利要求2所述的彩色混凝土的加工工艺,其特征在于:将步骤(6)中制得混凝土放置于温度22℃的环境中养护。
4.根据权利要求1所述的彩色混凝土的加工工艺,其特征在于:所述进料管的宽度从上至下逐渐减小。
5.根据权利要求4所述的彩色混凝土的加工工艺,其特征在于:所述进料管与弹性铁片之间设有复位弹簧。
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