CN107116284A - Road assembles device after a kind of road vehicle bulb - Google Patents
Road assembles device after a kind of road vehicle bulb Download PDFInfo
- Publication number
- CN107116284A CN107116284A CN201710365491.3A CN201710365491A CN107116284A CN 107116284 A CN107116284 A CN 107116284A CN 201710365491 A CN201710365491 A CN 201710365491A CN 107116284 A CN107116284 A CN 107116284A
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- Prior art keywords
- fixed
- cylinder
- plate
- support
- bulb
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1039—Recovery of excess liquid or other fluent material; Controlling means therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
- B23K9/133—Means for feeding electrodes, e.g. drums, rolls, motors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Optics & Photonics (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
- Lighting Device Outwards From Vehicle And Optical Signal (AREA)
Abstract
Device, including packaging mechanism, automatically the first transmission belt, focusing welding mechanism, the second transmission belt, coating head device, first mechanical arm, second mechanical arm, three-mechanical arm and the 4th mechanical arm are assembled the present invention relates to road after a kind of road vehicle bulb；First transmission belt is located between packaging mechanism and full-automatic focusing welding mechanism, second transmission belt is located between full-automatic focusing welding mechanism and coating head device, first mechanical arm is arranged between packaging mechanism and the first transmission belt, second mechanical arm is arranged between the first transmission belt and full-automatic focusing welding mechanism, three-mechanical arm is arranged between full-automatic focusing welding mechanism and the second transmission belt, 4th mechanical arm is arranged between the second transmission belt and coating head device, automation mechanized operation, bulb is filled into head welding fabrication, it is easy to operation, operating personnel are avoided directly to be contacted with bulb, it is safe and reliable.
Description
Technical field
Assembling device in road after device, more particularly to a kind of road vehicle bulb is assembled the present invention relates to one kind.
Background technology
Chinese herbaceous peony illuminator is to ensure one of important component of safety running of motor-vehicle, and automobile halogen headlamp is used as automobile
The principal light source of headlamp, its luminous intensity distribution performance, illuminance are the important indicators for ensureing ride safety of automobile.According to statistics, evening and
Vehicle driving mileage in the case that available light is not enough accounts for the 25% of total kilometrage, and the traffic accident occurred during this period is accounted for
33%.Wherein significant portion is that it can not only be provided for driver because automobile headlamp bulb off quality is caused
Good illumination and alarm signal, but also opposite car driver and road pedestrian is produced strongly dazzling, make them right
Vehicle and itself relative position misjudgment and occur accident.
The component of existing automobile halogen headlamp includes hair bubble, cover lid, lamp holder and lamp panel, and rear road assembling, which refers to, wears hair bubble
Cross in cover lid insertion lamp holder and be welded and fixed, then lamp panel is fixed on lamp holder, finally carry out coating head operation on hair bubble,
Existing assembling process is manual operations, and tedious process, efficiency is low, and low precision, it is impossible to ensure final product quality yields poorly.
The content of the invention
Device, automation mechanized operation, by lamp are assembled it is an object of the invention to provide road after a kind of road vehicle bulb
Bubble dress head welding fabrication, is easy to operation, it is to avoid operating personnel directly contact with bulb, safe and reliable.
In order to solve the above problems, the technical scheme is that：
Road assembles device, including packaging mechanism, the first transmission belt, full-automatic focusing weldering after a kind of road vehicle bulb
Connection mechanism, the second transmission belt, coating head device, first mechanical arm, second mechanical arm, three-mechanical arm and the 4th mechanical arm；
First transmission belt is located between packaging mechanism and full-automatic focusing welding mechanism, and the second transmission belt is located at full-automatic
Focus between welding mechanism and coating head device, first mechanical arm is arranged between packaging mechanism and the first transmission belt, the second machinery
Arm is arranged between the first transmission belt and full-automatic focusing welding mechanism, and three-mechanical arm is arranged on full-automatic focusing welding mechanism
And second between transmission belt, the 4th mechanical arm is arranged between the second transmission belt and coating head device.
Road assembles device after a kind of above-mentioned road vehicle bulb, wherein, the packaging mechanism includes the first rotating disk, the
One clamping device, the first motor, first support, first base, divided mechanism, laminating mechanism and argon arc welding welding mechanism, first
Rotating disk is rotatably fixed in first base by first support, and the first main shaft being connected with the first motor passes through first base
It is connected with the center of the first rotating disk, hair bubble feeding station, cover lid feeding station, cover is sequentially provided with by direction of rotation on the first rotating disk
Lid detection station, sub-wire station, lamp holder feeding station, lamp holder bonding station, the first welding post, the second welding post, the 3rd
Welding post, bulb detection station, bulb discharging station and backup station, each station is provided with first clamping device；
Divided mechanism is arranged on sub-wire station, and laminating mechanism is arranged on lamp holder bonding station, argon arc welding welding mechanism
Quantity be three, be separately positioned on the first welding post, the second welding post, on the 3rd welding post；
Hair bubble feeding station is used to load hair bubble on the first clamping device；
Cover lid feeding station is used on hair bubble load cover lid；
Cover lid detection station is provided with infrared ray sensor, for detecting that cover lid whether there is, if detection is sealed in cover lid
Fill work to continue, if being not detected by cover lid, the first motor stalls, encapsulation work pause fills into cover lid post package again
Work continues；
Sub-wire station is used to separate on three filaments that hair steeps, and makes three filaments on the arrangement and lamp holder of filament
Hole is corresponding；
Lamp holder feeding station is used to, by hair bubble insertion lamp holder, make three filaments through three filament holes on lamp holder；
Lamp holder bonding station is covered for lamp holder pressing to be fixed on into cover；
First welding post, the second welding post, the 3rd welding post are used in three times weld three different filaments
On lamp holder；
Bulb detection station is used to observe bulb envelope situation；
Bulb discharges station positioned at bulb discharging, to carry out next step.
Road assembles device after a kind of above-mentioned road vehicle bulb, wherein, first transmission belt and the second transmission belt
Include transmission belt base, transmission belt base is provided with chain, and chain realizes that coiling is set by some tumbler gears, wherein one
Individual tumbler gear realizes and is driven that chain is provided with some transhipment support bases by the 3rd motor；The transhipment support base includes branch
Seat main body is supportted, support base main body steeps standing groove provided with hair, and support base main body is provided with bulb holder holders, bulb holder holders and hair
It is connected between bubble standing groove by transition passage.
Road assembles device after a kind of above-mentioned road vehicle bulb, wherein, the full-automatic focusing welding mechanism includes
Weld base, spot-welding mechanism, the second transmission mechanism and Focusing mechanism；
Second transmission mechanism includes the second rotating disk, the second clamping device, the second motor, second support and the second bottom
Seat, the second rotating disk is rotatably fixed in second base by second support, and the second main shaft being connected with the second motor is passed through
Second base is connected with the center of the second rotating disk, and some second clamping devices are uniform circumferentially fixed outside the second rotating disk；
The spot-welding mechanism is located above the second clamping device, and spot-welding mechanism includes the 3rd cylinder, spot welding platform, spot welding electricity
Pole, the 3rd cylinder is fixed on welding base, and spot welding platform is connect by connecting plate with the 3rd cylinders, the quantity of spot-wedling electrode
For four, four spot-wedling electrodes are fixed on spot welding platform bottom by the way that four the first transfer blocks are inclined respectively, and spot-wedling electrode leads to
Electric wire is crossed with power supply to be connected；
The Focusing mechanism include video camera, oil pressure revolving cylinder, three-jaw oil cylinder, the first rotary cylinder support platform, second time
Turn cylinder support platform, camera support platform and the 4th cylinder, the first rotary cylinder support platform is fixed on welding base, the 4th
The quantity of cylinder is two, and two the 4th cylinders are each attached on welding base, and the push rod of the 4th cylinder passes through the first rotary cylinder
Support platform and it is fixedly connected with the second rotary cylinder support platform above the first rotary cylinder support platform, oil pressure is returned
Turn cylinder to be fixed in the second rotary cylinder support platform, three-jaw oil cylinder is fixedly connected with oil pressure revolving cylinder, three-jaw oil cylinder is located at second
Below clamping device, the quantity of video camera is three, is fixed on respectively by camera support platform on welding base, three are taken the photograph
Camera is respectively positioned between the second clamping device and three-jaw oil cylinder.
Road assembles device after a kind of above-mentioned road vehicle bulb, wherein, the coating head device, including coating head device bottom
Seat, the 7th motor, the second chain, the second driving gear, the second driven gear, coating head fulcrum bearing, detent mechanism, coating mechanism,
First Pneumatic clamping jaw, tear drop mechanism, except clout mechanism and drying mechanism；Second driving gear and the second driven gear are rotatable
It is fixed on coating head device pedestal, the second chain is annularly wrapped between the second driving gear and the second driven gear, the 7th
Motor is connected with the second driving gear, and some coating head fulcrum bearings are uniformly fixed on the second chain, detent mechanism, coating machine
Structure, tear drop mechanism, set gradually according to the rotation direction of the second chain except clout mechanism and drying mechanism, on coating head device point
Not Xing Cheng feeding station, coating station, tear drop station, except clout station, drying station and discharge station；
Coating head fulcrum bearing is used to place first product bulb；
First Pneumatic clamping jaw is used to clamp the first product bulb being placed in coating head fulcrum bearing；
Feeding station is used for first product bulb feeding；
Station is coated under detent mechanism, coating mechanism, the collective effect of the first Pneumatic clamping jaw to first product bulb coating head；
Tear drop station shakes off the coating head coating being had more than needed on bulb in the presence of tear drop mechanism；
Except clout station further absorbs unnecessary coating head coating in the presence of except clout mechanism；
Drying station heating, drying coating head coating in the presence of drying mechanism；
Discharge station is used for finished product bulb blanking.
Road assembles device after a kind of above-mentioned road vehicle bulb, wherein, the first mechanical arm, the second machinery
Arm, three-mechanical arm and the 4th mechanical arm include mechanical arm support base, the first cylinder, support platform, the 3rd motor, swing arm,
Transshipment acitivity, the first cylinder is fixed on mechanical arm support base, being fixed on the push rod of the first cylinder for support platform level, is revolved
It is connected between bar and support platform by the second rotating shaft, second rotating shaft one end is fixed on support platform by the way that bearing is rotatable
On, the second rotating shaft other end is fixedly connected with swing arm, and the 3rd motor is fixed in support platform, and the 3rd motor is provided with the first master
Moving gear, the first driving gear is meshed with the first driven gear being fixed in the second rotating shaft, and the transshipment acitivity includes solid
Determine block, the first fixed plate, the second fixed plate, the second cylinder and clamping plate, the first fixation plate level is fixed on swing arm, fixed block
It is fixed on below the first fixed plate, the quantity of the second fixed plate is two, is separately fixed at the both sides of fixed block, the quantity of clamping plate
For two, relative rotatable of two clamping plates is fixed between two the second fixed plates, and clamping plate is provided with semicircular structure
Guide wheel, guide wheel is provided with latch, and the second cylinder is fixed at the top of the first fixed plate, and the push rod of the second cylinder passes through the first fixed plate
And fixed block is located between two the second fixed plates, the push rod of the second cylinder is provided with rack, rack and the latch phase on guide wheel
Engagement, passes through the relative folding of two clamping plates of extension and contraction control of the push rod of the second cylinder；
The transshipment acitivity of first mechanical arm is between corresponding first clamping device and the transhipment support base of the first transmission belt
Mobile, the transshipment acitivity of second mechanical arm is moved between the transhipment support base and the second clamping device of corresponding first transmission belt
Dynamic, three-mechanical arm is moved between corresponding second clamping device and the transhipment support base of the second transmission belt, the 4th mechanical arm
Moved between the transhipment support base and coating head fulcrum bearing of corresponding second transmission belt.
Automation mechanized operation of the present invention, head welding fabrication is filled by bulb, and supporting mechanism is used to accept the hair bubble being in place,
Prevent from causing irreversible damage to hair bubble in stitching operation, improve product quality, reduce cost, the present invention is easy to behaviour
Make, it is to avoid operating personnel directly contact with bulb, safe and reliable, at the same time, the present invention can be according to different product types
Adjust the size of the first fixed card slot, highly versatile.
Brief description of the drawings
Fig. 1 is structure chart of the present invention.Fig. 2 is packaging mechanism top view.
Fig. 3 is packaging mechanism side view.Fig. 4 is first product bulb structure figure.
Fig. 5 is the first clamping device structural representation.Fig. 6 is Fig. 5 side view.
Fig. 7 is Fig. 5 front view.Fig. 8 is supporting mechanism sectional view.
Fig. 9 is the first fixed card slot sectional view.Figure 10 is divided mechanism sectional view.
Figure 11 is the first sub-wire bar side view.Figure 12 is the second sub-wire bar side view.
Figure 13 is the hair bubble structure figure after sub-wire.Figure 14 is laminating mechanism structure chart.
Figure 15 is argon arc welding welding mechanism structure chart.Figure 16 is the first transmission belt side view.
Figure 17 is transhipment support base sectional view.Figure 18 is full-automatic focusing welding mechanism structure chart.
Figure 19 is full-automatic focusing welding mechanism top view.Figure 20 is the second transmission mechanism side view.
Figure 21 is the second clamping device upward view.Figure 22 is the second clamping device structure chart.
The sectional view that Figure 23 loads after bulb for A-A directions in Figure 22.Figure 24 is Figure 22 front view.
Figure 25 is the second grip block structure chart.Figure 26 is the 3rd grip block structure chart.
Figure 27 is the 4th grip block structure chart.Figure 28 is the 4th grip block sectional view.
Figure 29 is triangular plate structure chart.Figure 30 is coating head device top view.
Figure 31 is coating station layout drawing.Figure 32 is detent mechanism structure chart (1).
Figure 33 is detent mechanism structure chart (2).Figure 34 is coating mechanism top view.
Figure 35 is coating mechanism in coating structure graph.Figure 36 is the first Pneumatic clamping jaw structure chart.
Figure 37 is tear drop station layout drawing.Figure 38 is except clout station layout drawing.
Figure 39 is drying station layout drawing.
Figure 40 is the mechanical arm structure chart of first mechanical arm/second mechanical arm/three-mechanical arm/the 4th.
Figure 41 is transshipment acitivity structure chart.
Embodiment
The present invention is further described below in conjunction with the accompanying drawings.
Reference
Packaging mechanism 1, the first transmission belt 2, full-automatic focusing welding mechanism 3, the second transmission belt 4, coating head device 5, first
Mechanical arm 6, second mechanical arm 7, three-mechanical arm 8, the 4th mechanical arm 9, the first rotating disk 11, first the 12, first electricity of clamping device
Machine 13, first support 14, first base 15, divided mechanism 16, laminating mechanism 17, argon arc welding welding mechanism 18, the first main shaft 19,
Hair bubble feeding station 110, cover lid feeding station 111, cover lid detection station 112, sub-wire station 113, lamp holder feeding station 114,
Lamp holder bonding station 115, the first welding post 116, the second welding post 117, the 3rd welding post 118, bulb detection station
119th, bulb discharging station 120, backup station 121, hair bubble 122, cover lid 123, infrared ray sensor 124, filament 125, lamp holder
126th, plate 132, clamping top plate 133, middle plate plate body 134, stopper slot 135, clamping in triangular plate 127, Holding seat 131, clamping
Plate 136, the first buckling groove 137, the second buckling groove 138, positive stop 139, fixed support block 1310, the first fastening bolt
1311st, supporting mechanism 1312, vertical support bar 1313, horizontal supporting plate 1314, support baseboard 1315, supporting side walls 1316, branch
It is support plate 1317, the first compression spring 1318, the second compression spring 1319, the first extension spring 1320, bearing ring 1321, spacing
Baffle ring 1322, the first neck 1323, the second neck 1324, the 3rd neck 1325, the 9th cylinder 141, divided mechanism housing 142,
3rd rotating shaft 143, the 4th rotating shaft 144, the first sub-wire bar 145, the second sub-wire bar 146, the 5th motor 147, the 6th motor 148,
First dividing plate 149, the second motor support platform 1410, the 3rd driven gear 1411, the 4th driven gear 1412, the first belt
1413rd, the second belt 1414, fixed slot 1415, the first sub-wire groove 416, the second sub-wire groove 1417, pressing support 151, the tenth gas
Cylinder 152, lamp holder pressing block 153, lamp holder pressing groove 154, the 11st cylinder 161, argon arc welding fixed platform 162, argon arc welding gun
163rd, transmission belt base 216, chain 217, tumbler gear 218, transhipment support base 219, support base main body 250, hair bubble standing groove
251st, bulb holder holders 252, transition passage 253, welding base 31, spot-welding mechanism 32, the second transmission mechanism 33, Focusing mechanism
34th, the second rotating disk 311, the second clamping device 312, the second motor 313, second support 314, second base 315, the 3rd cylinder
35th, spot welding platform 36, spot-wedling electrode 37, the first transfer block 38, electric wire 39, power supply 310, video camera 316, oil pressure revolving cylinder 317,
Three-jaw oil cylinder 318, the first rotary cylinder support platform 319, the second rotary cylinder support platform 320, camera support platform 321,
Four cylinders 322, the first grip block 341, the second grip block 342, the 3rd grip block 343, the 4th grip block 344, strainer
345th, first passage 346, second channel 347, third channel 348, regulation passage 349, horizontal grip block 3410, vertical grip block
3411st, regulating tank 3412, fourth lane 3413, the first fix bar 3414, the second fix bar 3415, the second extension spring 3416,
Tensioning block 3417, first through hole 3418, base 51, the second chain 53, the second driving gear 54, the second driven gear 55, coating head
Fulcrum bearing 56, detent mechanism 57, coating mechanism 58, the first Pneumatic clamping jaw 59, tear drop mechanism 510, except clout mechanism 512, drying
Mechanism 513, feeding station 514, coating station 515, tear drop station 516, except clout station 517, drying station 518, blankers
Position 519, first product bulb 520, finished product bulb 521, positioning base 522, positioning push pedal 523, positioning sliding block 524, locating slide rod
525th, the 5th cylinder 526, positioning push away groove 527, the coating coating of support block 529, second of paint can 528, first support block 530, the
Three coating support blocks 531, guide rail 532, the second gag lever post 533, caging bolt 534, the 6th cylinder 535, coating head coating 536, the
Two Pneumatic clamping jaws 537, the 7th cylinder 538, blanking basin 539, clamping jaw connecting rod 511, except clout support base 540, the 8th cylinder 541,
Suction sponge 542, drying mechanism housing 543, electric heater 544, mechanical arm support base 620, the first cylinder 621, support platform
622nd, the 3rd motor 623, swing arm 624, transshipment acitivity 625, the second rotating shaft 626, the first driving gear 627, the first driven gear
628th, fixed block 629, the first fixed plate 6210, the second fixed plate 6211, the second cylinder 6212, clamping plate 6213, guide wheel 6214, tooth
Bar 6215.
Road assembles device after a kind of road vehicle bulb as shown in the figure, including packaging mechanism 1, the first transmission belt 2, complete
Auto-focusing welding mechanism 3, the second transmission belt 4, coating head device 5, first mechanical arm 6, second mechanical arm 7, the and of three-mechanical arm 8
4th mechanical arm 9；
First transmission belt is located between packaging mechanism and full-automatic focusing welding mechanism, and the second transmission belt is located at full-automatic right
Between burnt welding mechanism and coating head device, first mechanical arm is arranged between packaging mechanism and the first transmission belt, second mechanical arm
Be arranged between the first transmission belt and full-automatic focusing welding mechanism, three-mechanical arm be arranged on full-automatic focusing welding mechanism and
Between second transmission belt, the 4th mechanical arm is arranged between the second transmission belt and coating head device.
The packaging mechanism include the first rotating disk 11, the first clamping device 12, the first motor 13, first support 14,
First base 15, divided mechanism 16, laminating mechanism 17 and argon arc welding welding mechanism 18, the first rotating disk are rotatable by first support
Be fixed in first base, center phase of the first main shaft 19 being connected with the first motor through first base and the first rotating disk
Even, hair bubble feeding station 110, cover lid feeding station 111, cover lid detection station are sequentially provided with by direction of rotation on the first rotating disk
112nd, sub-wire station 113, lamp holder feeding station 114, lamp holder bonding station 115, the first welding post 116, the second welding post
117th, set on the 3rd welding post 118, bulb detection station 119, bulb discharging station 120 and backup station 121, each station
There is first clamping device；
Divided mechanism is arranged on sub-wire station, and laminating mechanism is arranged on lamp holder bonding station, argon arc welding welding mechanism
Quantity be three, be separately positioned on the first welding post, the second welding post, on the 3rd welding post；
Hair bubble feeding station is used to load hair bubble 122 on the first clamping device；Cover lid feeding station is used in hair bubble
Load cover lid 123；Cover lid detection station is provided with infrared ray sensor 124, for detecting that cover lid whether there is, if detection is in cover
Lid, then encapsulation work continuation, if being not detected by cover lid, the first motor stalls, encapsulation work pause fills into cover lid again
Post package work continues；Sub-wire station is used to separate on three filaments 125 that hair steeps, and makes on the arrangement and lamp holder of filament
Three filament holes it is corresponding；Lamp holder feeding station is used to, by hair bubble insertion lamp holder 126, make three filaments through three on lamp holder
Individual filament hole；Lamp holder bonding station is covered for lamp holder pressing to be fixed on into cover；First welding post, the second welding post,
Three welding posts are used to three different filaments are welded on into lamp holder in three times；Bulb detection station is used to observe bulb envelope
Situation；Bulb discharges station positioned at bulb discharging, to carry out next step.
First clamping device includes plate 132 and clamping top plate 133, plate in the clamping in Holding seat 131, clamping
Quantity be two, in clamping plate include middle plate plate body 134, middle plate plate body one end provided with stopper slot 135, the other end be provided with clamping
Plate 136, makes plate in clamping integrally be of an L-shaped structure, and card adapter plate is provided with the first buckling groove 137 of semicircular structure, two clampings
Middle plate is fixed on Holding seat in mirror image, relative the first fixed card slot for being spliced into circle of two the first buckling grooves, institute
The shape and the shape of middle plate plate body for stating clamping top plate are mutually agreed with, and the length L1 of clamping top plate is less than the length L2 of middle plate plate body,
Clamp top plate and be provided with the second buckling groove 138, the quantity of clamping top plate is two, is separately fixed at the middle plate plate body of plate in clamping
On, two the second buckling grooves it is relative be spliced into the second fixed card slot；
The Holding seat is provided with two positive stops 139, during two positive stops are clamped with two respectively on plate
Stopper slot mutually agrees with, and fixed support block 1310 is additionally provided with Holding seat, and fixed support block is located in two clampings between plate,
Two the first fastening bolts 1311 are each passed through in two clampings that plate is relative is locked in fixed support block.
Plate is provided with supporting mechanism 1312 in the clamping, and the supporting mechanism includes vertical support bar 1313, level branch
Fagging 1314, support baseboard 1315, supporting side walls 1316, roof supporting 1317, the first compression spring 1318, the second compression spring
1319 and first extension spring 1320, the quantity of vertical support bar is two, is separately fixed at the both sides of plate in clamping, level branch
Fagging is fixed between two vertical support bars, and supporting side walls are to be set at the top of the column structure that section is annular, supporting side walls
There is the bearing ring 1321 that a ring cross-section is right angled triangle, the direct hypotenuse that bearing ring is in is interior for bearing ring
Wall, right-angle side are the outer wall of bearing ring, and the outer wall of bearing ring is provided with a circle limit baffle ring 1322, and supporting side walls pass through level branch
Fagging, support baseboard is fixed on supporting side walls bottom, and support baseboard is located at below horizontal supporting plate, and limit baffle ring is located at level branch
Above fagging, the first extension spring is fixed between support baseboard and horizontal supporting plate, and the first compression spring is fixed on limiting block
Between ring and horizontal supporting plate, roof supporting is truncated cone-shaped structure, and roof supporting is fixed on level branch by the second compression spring
On fagging, in supporting side walls, roof supporting coordinates with limit baffle ring gap.
First fixed card slot includes the first interconnected neck 1323, the and of the second neck 1324 successively from top to bottom
The cross sectional shape of 3rd neck 1325, the first neck and the 3rd neck is isosceles trapezoidal structure, the cross sectional shape of the second neck
For rectangular parallelepiped structure, the width of the first neck upper surface is L3, and the width of the second neck is L4, the width of the 3rd neck lower surface
For L5, L3 ＞ L4 ＞ L5.
The divided mechanism include the 9th cylinder 141, divided mechanism housing 142, the 3rd rotating shaft 143, the 4th rotating shaft 144,
First sub-wire bar 145, the second sub-wire bar 146, the 5th motor 147, the 6th motor 148, the first dividing plate 149 and the second motor support
Platform 1410；Divided mechanism housing is fixed on the 9th cylinder, and the first dividing plate is arranged in divided mechanism housing, the 3rd rotating shaft and
4th rotating shaft is rotatably fixed between the first dividing plate and divided mechanism housing, the 3rd rotating shaft and the 4th rotating shaft difference position
In being equipped with external screw thread on the both sides of the first dividing plate, the 3rd rotating shaft and the 4th rotating shaft, the 3rd rotating shaft through the first sub-wire bar the
One fixing hole, the external screw thread of the 3rd rotating shaft mutually agrees with the internal thread of the first fixing hole, and the 4th rotating shaft passes through the second sub-wire bar
Second fixing hole, the external screw thread of the 4th rotating shaft mutually agrees with the internal thread of the second fixing hole, and the 3rd rotating shaft is driven provided with the 3rd
Gear 1411, the 4th rotating shaft is provided with the 4th driven gear 1412, and the 5th motor and the 6th motor are fixed on the second motor support
On platform, the 3rd driving gear on the 5th motor is realized by the first belt 1413 and the 3rd driven gear to link, the 6th electricity
The 4th driving gear on machine is realized by the second belt 1414 and the 4th driven gear to link, and the first sub-wire bar is cuboid knot
Structure, the first sub-wire bar is provided with the first sub-wire groove provided with the fixed slot 1415 that section is trapezium structure, the cell wall of fixed slot
416, the second sub-wire bar is provided with the second sub-wire groove 1417, and the first sub-wire groove and the second sub-wire groove are oppositely arranged, and the first sub-wire
Groove and the second sub-wire groove correspond to the centre one of three filaments of hair bubble, and the first sub-wire groove and the second sub-wire groove are in the 5th motor
Relatively moved with the presence of the 6th motor, the centre one for stirring three filaments is outward-dipping, the reach of the 3rd rotating shaft
Less than the reach of the 4th rotating shaft.
The laminating mechanism includes pressing support 151, the tenth cylinder 152 and lamp holder pressing block 153, and the tenth cylinder is fixed on
Press on support, lamp holder pressing block is fixed on the tenth cylinder, lamp holder pressing block presses groove 154, lamp holder pressing provided with lamp holder
Lamp holder pressing is fixed on cover in the presence of the tenth cylinder and covered by block.
Argon arc welding welding mechanism includes the 11st cylinder 161, argon arc welding fixed platform 162 and argon arc welding gun 163, argon arc
Solid welding fixed platform is fixed on the 11st cylinder, and argon arc welding gun is fixed in argon arc welding fixed platform, and argon arc welding gun is used for
Filament is welded on lamp holder.
First transmission belt and the second transmission belt include transmission belt base 216, and transmission belt base is provided with chain
217, chain realizes that coiling is set by some tumbler gears 218, and one of tumbler gear is realized by the 3rd motor and is driven,
Chain is provided with some transhipment support bases 219；The transhipment support base includes support base main body 250, and support base main body is provided with
Hair bubble standing groove 251, support base main body is provided with bulb holder holders 252, and mistake is passed through between bulb holder holders and hair bubble standing groove
Passage 253 is crossed to be connected.
The full-automatic focusing welding mechanism includes welding base 31, spot-welding mechanism 32, the and of the second transmission mechanism 33
Focusing mechanism 34；
Second transmission mechanism includes the second rotating disk 311, the second clamping device 312, the second motor 313, second support
314 and second base 315, the second rotating disk is rotatably fixed in second base by second support, is connected with the second motor
The second main shaft be connected through second base with the center of the second rotating disk, some second clamping devices are uniform circumferentially fixed the
Outside two rotating disks；
The spot-welding mechanism is located above the second clamping device, and spot-welding mechanism includes the 3rd cylinder 35, spot welding platform 36, point
Welding electrode 37, the 3rd cylinder is fixed on welding base, and spot welding platform is connect by connecting plate with the 3rd cylinders, spot-wedling electrode
Quantity be four, four spot-wedling electrodes are fixed on spot welding platform bottom, point by the way that four the first transfer blocks 38 are inclined respectively
Welding electrode is connected by electric wire 39 with power supply 310；
The Focusing mechanism includes video camera 316, oil pressure revolving cylinder 317, three-jaw oil cylinder 318, the first rotary cylinder and supports flat
Platform 319, the second rotary cylinder support platform 320, the cylinder 322 of camera support platform 321 and the 4th, the first rotary cylinder support platform
It is fixed on welding base, the quantity of the 4th cylinder is two, and two the 4th cylinders are each attached on welding base, the 4th cylinder
Push rod through the first rotary cylinder support platform and with above the first rotary cylinder support platform the second rotary cylinder support
Platform is fixedly connected, and oil pressure revolving cylinder is fixed in the second rotary cylinder support platform, and three-jaw oil cylinder is fixed with oil pressure revolving cylinder to be connected
Connect, three-jaw oil cylinder is located at below the second clamping device, the quantity of video camera is three, is fixed respectively by camera support platform
On welding base, three video cameras are respectively positioned between the second clamping device and three-jaw oil cylinder.
Second clamping device includes the first grip block 341, the second grip block 342, the 3rd grip block the 343, the 4th folder
Hold plate 344 and three groups of strainers 345, the first grip block provided with circular first passage 346, first passage it is a diameter of
D1, the second grip block is cylindrical structure, the second grip block provided with circular second channel 347, second channel it is a diameter of
D2, the 3rd grip block is cylindrical structure, the 3rd grip block provided with circular third channel 348, third channel it is a diameter of
Three regulation passages 349 are uniformly provided with d3, the 3rd grip block, regulation passage is connected with third channel, the 4th grip block bag
Horizontal grip block 3410 and three vertical grip blocks 3411 are included, horizontal grip block is cirque structure, and vertical grip block is circular arc
Shape plate, three vertical grip blocks being fixed on horizontal grip block inwall vertically is formed between two adjacent vertical grip blocks
Regulating tank 3412, three vertical grip blocks, which are surrounded, forms fourth lane 3413, a diameter of d4 of fourth lane, d3 ＞ d2=d4 ＞
D1, the second grip block is fixed on above the first grip block, and the 3rd grip block is fixed on above the second grip block, and the 4th grip block is consolidated
The position for being scheduled on above the 3rd grip block, making three regulating tanks is corresponding with the position that three adjust passages, and first passage, the
Two passages, third channel and fourth lane are coaxially disposed, and three first through hole, first through hole are additionally provided with the 4th grip block
Position with adjust passage position it is corresponding；The position distribution of three groups of strainers is corresponding with three regulation passages, tensioning
Mechanism includes the first fix bar 3414, the second fix bar 3415 and the second extension spring 3416, and the first fix bar is L-shaped structure,
First fix bar is fixed on the second grip block, and second extension spring one end is fixed in the first fix bar, the other end and second
Fix bar is connected, and the bottom of the second fix bar is provided with tensioning block 3417, and the second fix bar makes tensioning through first through hole 3418
Block is located in regulation passage, and the top of tensioning block is that truncated cone-shaped structure, the bottom of tensioning block are cylindrical structure, fixes when second
When bar is in vertical state, the second extension spring is in free state；
Full-automatic focusing welding mechanism is used to triangular plate 127 being weldingly fixed on lamp holder, first places bulb when using
In the second clamping device, load triangular plate, the position at three angles of triangular plate is corresponding with the position of three regulation passages, three
Three angles of angle disk are caught in regulating tank, and withstand tensioning block, the second fix bar is in heeling condition, the second extension spring
Tightly, so as to prevent triangular plate to be moved, to carry out next step welding operation；
When needing welding, the 4th cylinder controls the second rotary cylinder support platform to be lifted up, until three-jaw oil cylinder and bulb
It is in contact, three-jaw oil cylinder clamps bulb, video camera starts continuously to take pictures, and control terminal judges that filament is by the photo captured
No focusing, if do not focused, controls three-jaw oil cylinder to be rotated by oil pressure revolving cylinder, so that bulb turning, until
Filament is adjusted to the centre of luminescence, and the 3rd cylinder control spot-welding mechanism declines, and triangular plate is welded by spot-wedling electrode.
The coating head device includes coating head device pedestal 51, the 7th motor, the second chain 53, the second driving gear 54, the
Two driven gears 55, coating head fulcrum bearing 56, detent mechanism 57, coating mechanism 58, the first Pneumatic clamping jaw 59, tear drop mechanism 510, remove
Clout mechanism 512 and drying mechanism 513；Second driving gear and the second driven gear are rotatably fixed on coating head device pedestal
On, the second chain is annularly wrapped between the second driving gear and the second driven gear, the 7th motor and the second driving gear
Be connected, some coating head fulcrum bearings are uniformly fixed on the second chain, detent mechanism, coating mechanism, tear drop mechanism, except clout machine
Structure and drying mechanism are set gradually according to the rotation direction of the second chain, form feeding station 514, painting respectively on coating head device
Cover station 515, tear drop station 516, except clout station 517, drying station 518 and discharge station 519；
Coating head fulcrum bearing is used to place first product bulb 520；First Pneumatic clamping jaw is placed on coating head fulcrum bearing for clamping
First product bulb；Feeding station is used for first product bulb feeding；Station is coated in detent mechanism, coating mechanism, the first Pneumatic clamping jaw
Collective effect under to first product bulb coating head；Tear drop station is shaken off the coating head being had more than needed on bulb in the presence of tear drop mechanism and applied
Material；Except clout station further absorbs unnecessary coating head coating in the presence of except clout mechanism；Drying station is in drying mechanism
In the presence of heating, drying coating head coating；Discharge station is used for the blanking of finished product bulb 521.
The detent mechanism includes positioning base 522, positioning push pedal 523, positioning sliding block 524, locating slide rod 525 and the 5th
Cylinder 526, positioning base is U-shaped structure, and the quantity of locating slide rod is two, and what two locating slide rods were parallel to each other is fixed on
Between two side walls of positioning base, positioning sliding block is slidably disposed in positioning base through locating slide rod, localization handspike
It is fixed on positioning sliding block, localization handspike pushes away groove 527 provided with positioning, the push rod of the 5th cylinder is slided through positioning base with positioning
Block is connected；When first product bulb is moved to coating station, positioning push pedal is released in the presence of the 5th cylinder to first product bulb,
First product bulb is moved up under the push effect of localization handspike, and is locked with the first Pneumatic clamping jaw.
The coating mechanism includes the coating coating support block the 530, the 3rd of support block 529, second of paint can 528, first and applied
Cover and coating is provided with support block 531, guide rail 532, the second gag lever post 533, the cylinder 535 of caging bolt 534 and the 6th, paint can
Coating head coating 536 is provided with groove, coatings tank, paint can is fixed in the first coating support block, the first coating support block is fixed on
In second coating support block, the height of the first coating support block is more than the height of the second coating support block, the 3rd coating support block
For L-shaped structure, guide rail is fixed in the 3rd coating support block, and the second coating support block is slidably fixed on guide rail, and second
Gag lever post level is fixed on rail crown, and caging bolt is fixed on the second gag lever post, and the push rod of the 6th cylinder and first is applied
Cover support block to be connected, coatings tank is located at below coating head support base；After first product bulb and the first cylinder clamping jaw are locked, the
Five cylinders control paint can is moved up, and the head of bulb is infiltrated in coating head coating, is realized and carry out coating head to first product bulb,
The 5th cylinder control paint can resets after coating head, and the bulb after coating head moves to tear drop station.
The tear drop mechanism includes the second Pneumatic clamping jaw 537, the 7th cylinder 538 and blanking basin 539, and the second Pneumatic clamping jaw leads to
Cross clamping jaw connecting rod 511 to be fixed on the push rod of the 7th cylinder, the 7th cylinder is connected with magnetic valve, the second Pneumatic clamping jaw, which is located at, to be applied
Above head fulcrum bearing, blanking basin is located at below coating head support base；When bulb moves to tear drop station, the 7th cylinder controls the second gas
Dynamic clamping jaw is moved downward, and the second Pneumatic clamping jaw is clamped after bulb, the second Pneumatic clamping jaw in the presence of the 7th cylinder up and down reciprocatingly
Motion 2-3 times, makes the coating head coating tear drop being had more than needed on bulb into blanking basin, bulb is moved to except clout station.
The clout mechanism that removes includes removing clout support base 540, the 8th cylinder 541 and suction sponge 542, the 8th cylinder
It is fixed on except on clout support base, suction sponge is fixed on the push rod of the 8th cylinder, suction sponge is located under coating head fulcrum bearing
Side；When bulb is moved to except clout station, suction sponge moves up in the presence of the 8th cylinder, is in contact with bulb, enters
One step absorbs unnecessary coating head coating.
The drying mechanism includes drying mechanism housing 543 and electric heater 544, and drying mechanism housing is U-shaped structure, electricity
Heater is arranged in two side walls of drying mechanism housing, coating head fulcrum bearing be located at drying mechanism housing two side walls it
Between；When bulb moves to drying station, heating, drying is realized by electric heater, bulb finished product is obtained.
The first mechanical arm, second mechanical arm, three-mechanical arm and the 4th mechanical arm include mechanical arm support base
620th, the first cylinder 621, support platform 622, the 3rd motor 623, swing arm 624, transshipment acitivity 625, the first cylinder are fixed on machine
On tool arm support base, being fixed on the push rod of the first cylinder for support platform level passes through second between swing arm and support platform
Rotating shaft 626 is connected, and second rotating shaft one end is fixed in support platform by the way that bearing is rotatable, the second rotating shaft other end and rotation
Bar is fixedly connected, and the 3rd motor is fixed in support platform, and the 3rd motor is provided with the first driving gear 627, the first driving tooth
Take turns the first driven gear 628 with being fixed in the second rotating shaft to be meshed, the transshipment acitivity is solid including fixed block 629, first
Fixed board 6210, the second fixed plate 6211, the second cylinder 6212 and clamping plate 6213, the first fixation plate level are fixed on swing arm,
Fixed block is fixed on below the first fixed plate, and the quantity of the second fixed plate is two, is separately fixed at the both sides of fixed block, clamping plate
Quantity be two, relative rotatable of two clamping plates is fixed between two the second fixed plates, and clamping plate is provided with semicircle
The guide wheel 6214 of structure, guide wheel is provided with latch, and the second cylinder is fixed at the top of the first fixed plate, and the push rod of the second cylinder is passed through
First fixed plate and fixed block are located between two the second fixed plates, and the push rod of the second cylinder is provided with rack 6215, rack with
Latch on guide wheel is meshed, and passes through the relative folding of two clamping plates of extension and contraction control of the push rod of the second cylinder；
The transshipment acitivity of first mechanical arm is between corresponding first clamping device and the transhipment support base of the first transmission belt
Mobile, the transshipment acitivity of second mechanical arm is moved between the transhipment support base and the second clamping device of corresponding first transmission belt
Dynamic, three-mechanical arm is moved between corresponding second clamping device and the transhipment support base of the second transmission belt, the 4th mechanical arm
Moved between the transhipment support base and coating head fulcrum bearing of corresponding second transmission belt.
Claims (6)
1. road assembles device after a kind of road vehicle bulb, it is characterized in that, including packaging mechanism, the first transmission belt, it is complete from
Dynamic focusing welding mechanism, the second transmission belt, coating head device, first mechanical arm, second mechanical arm, three-mechanical arm and the 4th machinery
Arm；
First transmission belt is located between packaging mechanism and full-automatic focusing welding mechanism, and the second transmission belt is located at full-automatic focusing weldering
Between connection mechanism and coating head device, first mechanical arm is arranged between packaging mechanism and the first transmission belt, and second mechanical arm is set
Between the first transmission belt and full-automatic focusing welding mechanism, three-mechanical arm is arranged on full-automatic focusing welding mechanism and second
Between transmission belt, the 4th mechanical arm is arranged between the second transmission belt and coating head device.
2. assembling device in road after a kind of road vehicle bulb as claimed in claim 1, it is characterized in that, the packaging mechanism
Including the first rotating disk, the first clamping device, the first motor, first support, first base, divided mechanism, laminating mechanism and argon arc
Welding mechanism is welded, the first rotating disk is rotatably fixed in first base by first support, first be connected with the first motor
Main shaft is connected through first base with the center of the first rotating disk, and hair bubble feeding work is sequentially provided with by direction of rotation on the first rotating disk
Position, cover lid feeding station, cover lid detection station, sub-wire station, lamp holder feeding station, lamp holder bonding station, the first welding post,
Second welding post, the 3rd welding post, bulb detection station, bulb discharging station and backup station, each station are provided with
One the first clamping device；
Divided mechanism is arranged on sub-wire station, and laminating mechanism is arranged on lamp holder bonding station, the number of argon arc welding welding mechanism
Measure as three, be separately positioned on the first welding post, the second welding post, on the 3rd welding post；
Hair bubble feeding station is used to load hair bubble on the first clamping device；
Cover lid feeding station is used on hair bubble load cover lid；
Cover lid detection station is provided with infrared ray sensor, for detecting that cover lid whether there is, if detection encapsulates work in cover lid
Work continues, if being not detected by cover lid, the first motor stalls, encapsulation work pause, and the work of cover lid post package is filled into again
Continue；
Sub-wire station is used to separate on three filaments that hair steeps, and makes the arrangement of filament and three filament hole phases on lamp holder
Correspondence；
Lamp holder feeding station is used to, by hair bubble insertion lamp holder, make three filaments through three filament holes on lamp holder；
Lamp holder bonding station is covered for lamp holder pressing to be fixed on into cover；
First welding post, the second welding post, the 3rd welding post are used to three different filaments are welded on into lamp in three times
On head；
Bulb detection station is used to observe bulb envelope situation；
Bulb discharges station positioned at bulb discharging, to carry out next step；
First clamping device includes plate and clamping top plate in Holding seat, clamping, and the quantity of plate is two in the clamping,
Plate includes middle plate plate body in clamping, and middle plate plate body one end is provided with card adapter plate provided with stopper slot, the other end, makes the plate in clamping be in integrally
L-type structure, card adapter plate is provided with the first buckling groove of semicircular structure, and plate is fixed on Holding seat in mirror image in two clampings
On, relative the first fixed card slot for being spliced into circle of two the first buckling grooves, the shape of the clamping top plate and middle plate plate body
Shape mutually agree with, clamping top plate length L1 be less than middle plate plate body length L2, clamping top plate be provided with the second buckling groove, folder
The quantity for holding top plate is two, is separately fixed in clamping on the middle plate plate body of plate, two the second buckling grooves are relative to be spliced into
Second fixed card slot；
The Holding seat is provided with two positive stops, the stopper slot phase during two positive stops are clamped with two respectively on plate
Agree with, fixed support block is additionally provided with Holding seat, fixed support block is located in two clampings between plate, two first fastening spiral shells
Bolt is each passed through in two clampings that plate is relative is locked in fixed support block；
Plate is provided with supporting mechanism in the clamping, and the supporting mechanism includes vertical support bar, horizontal supporting plate, support bottom
Plate, supporting side walls, roof supporting, the first compression spring, the second compression spring and the first extension spring, the quantity of vertical support bar
For two, the both sides of plate in clamping are separately fixed at, horizontal supporting plate is fixed between two vertical support bars, and supporting side walls are
Section is provided with the bearing ring that a ring cross-section is right angled triangle, bearing ring institute at the top of the column structure of annular, supporting side walls
The outer wall that the direct hypotenuse for being in is the inwall of bearing ring, right-angle side is bearing ring, the outer wall of bearing ring is provided with one
Limit baffle ring is enclosed, supporting side walls pass through horizontal supporting plate, and support baseboard is fixed on supporting side walls bottom, and support baseboard is located at level
Below supporting plate, limit baffle ring is located above horizontal supporting plate, and the first extension spring is fixed on support baseboard and horizontal supporting plate
Between, the first compression spring is fixed between limit baffle ring and horizontal supporting plate, and roof supporting is truncated cone-shaped structure, roof supporting
It is fixed on by the second compression spring on horizontal supporting plate, in supporting side walls, roof supporting coordinates with limit baffle ring gap；
First fixed card slot includes interconnected the first neck, the second neck and the 3rd neck successively from top to bottom, the
The cross sectional shape of one neck and the 3rd neck is isosceles trapezoidal structure, and the cross sectional shape of the second neck is rectangular parallelepiped structure, the
The width of one neck upper surface is L3, and the width of the second neck is L4, and the width of the 3rd neck lower surface is L5, L3 ＞ L4 ＞
L5；
The divided mechanism include the 9th cylinder, divided mechanism housing, the 3rd rotating shaft, the 4th rotating shaft, the first sub-wire bar, second point
Screw mandrel, the 5th motor, the 6th motor, the first dividing plate and the second motor support platform；Divided mechanism housing is fixed on the 9th cylinder
On, the first dividing plate is arranged in divided mechanism housing, the 3rd rotating shaft and the 4th rotating shaft be rotatably fixed on the first dividing plate and
Between divided mechanism housing, the 3rd rotating shaft and the 4th rotating shaft are respectively positioned at the both sides of the first dividing plate, the 3rd rotating shaft and the 4th rotating shaft
On be equipped with external screw thread, the 3rd rotating shaft passes through the first fixing hole of the first sub-wire bar, the external screw thread of the 3rd rotating shaft and the first fixation
The internal thread in hole mutually agrees with, and the 4th rotating shaft passes through the second fixing hole of the second sub-wire bar, and the external screw thread of the 4th rotating shaft and second are consolidated
The internal thread for determining hole mutually agrees with, and the 3rd rotating shaft is provided with the 3rd driven gear, and the 4th rotating shaft is provided with the 4th driven gear, the 5th
Motor and the 6th motor are fixed on the second motor support platform, the 3rd driving gear on the 5th motor by the first belt with
3rd driven gear is realized that the 4th driving gear on linkage, the 6th motor is realized by the second belt and the 4th driven gear and joined
Dynamic, the first sub-wire bar is provided with the first sub-wire groove, and the second sub-wire bar is provided with the second sub-wire groove, the first sub-wire groove and the second sub-wire
Groove is oppositely arranged, and the first sub-wire groove and the second sub-wire groove correspond to the centre one of three filaments of hair bubble, the first sub-wire groove
Relatively moved with the second sub-wire groove in the presence of the 5th motor and the 6th motor, the centre one for stirring three filaments leans outward
Tiltedly, the reach of the 3rd rotating shaft is less than the reach of the 4th rotating shaft；
The laminating mechanism includes pressing support, the tenth cylinder and lamp holder pressing block, and the tenth cylinder is fixed on pressing support, lamp
Head pressing block is fixed on the tenth cylinder, and lamp holder pressing block presses groove, work of the lamp holder pressing block in the tenth cylinder provided with lamp holder
Lamp holder pressing is fixed on cover and covered with lower；
Argon arc welding welding mechanism includes the 11st cylinder, argon arc welding fixed platform and argon arc welding gun, and argon arc welding fixed platform is consolidated
It is scheduled on the 11st cylinder, argon arc welding gun is fixed in argon arc welding fixed platform, argon arc welding gun is used to filament being welded on
On lamp holder.
3. assembling device in road after a kind of road vehicle bulb as claimed in claim 1, it is characterized in that, first transmission
Band and the second transmission belt include transmission belt base, and transmission belt base is provided with chain, and chain is realized by some tumbler gears
Coiling is set, and one of tumbler gear is realized by the 3rd motor and is driven, and chain is provided with some transhipment support bases；Described turn
Transporting support base includes support base main body, and support base main body steeps standing groove provided with hair, and support base main body is provided with bulb holder holders,
It is connected between bulb holder holders and hair bubble standing groove by transition passage.
4. assembling device in road after a kind of road vehicle bulb as claimed in claim 1, it is characterized in that, it is described full-automatic right
Burnt welding mechanism includes welding base, spot-welding mechanism, the second transmission mechanism and Focusing mechanism；
Second transmission mechanism includes the second rotating disk, the second clamping device, the second motor, second support and second base, the
Two rotating disks are rotatably fixed in second base by second support, and the second main shaft being connected with the second motor passes through the second bottom
Seat is connected with the center of the second rotating disk, and some second clamping devices are uniform circumferentially fixed outside the second rotating disk；
The spot-welding mechanism is located above the second clamping device, and spot-welding mechanism includes the 3rd cylinder, spot welding platform, spot-wedling electrode,
3rd cylinder is fixed on welding base, and spot welding platform is connect by connecting plate with the 3rd cylinders, and the quantity of spot-wedling electrode is
Four, four spot-wedling electrodes are fixed on spot welding platform bottom by the way that four the first transfer blocks are inclined respectively, and spot-wedling electrode passes through
Electric wire is connected with power supply；
The Focusing mechanism includes video camera, oil pressure revolving cylinder, three-jaw oil cylinder, the first rotary cylinder support platform, the second rotary cylinder
Support platform, camera support platform and the 4th cylinder, the first rotary cylinder support platform are fixed on welding base, the 4th cylinder
Quantity be two, two the 4th cylinders are each attached on welding base, and the push rod of the 4th cylinder is through the support of the first rotary cylinder
Platform and it is fixedly connected with the second rotary cylinder support platform above the first rotary cylinder support platform, oil pressure revolving cylinder
It is fixed in the second rotary cylinder support platform, three-jaw oil cylinder is fixedly connected with oil pressure revolving cylinder, three-jaw oil cylinder is located at the second clamping
Below mechanism, the quantity of video camera is three, is fixed on respectively by camera support platform on welding base, three video cameras
It is respectively positioned between the second clamping device and three-jaw oil cylinder；
Second clamping device includes the first grip block, the second grip block, the 3rd grip block, the 4th grip block and three groups of tensionings
Mechanism, the first grip block is provided with circular first passage, and a diameter of d1 of first passage, the second grip block is cylinder knot
Structure, the second grip block is provided with circular second channel, and a diameter of d2 of second channel, the 3rd grip block is cylindrical structure,
Three tune are uniformly provided with third channel of 3rd grip block provided with circle, a diameter of d3 of third channel, the 3rd grip block
Passage is saved, regulation passage is connected with third channel, and the 4th grip block includes horizontal grip block and three vertical grip blocks, level
Grip block is cirque structure, vertical grip block be circular arc plate, three vertical grip blocks vertically be fixed on horizontal grip block
On inwall, regulating tank is formed between two adjacent vertical grip blocks, three vertical grip blocks, which are surrounded, forms fourth lane, the 4th
A diameter of d4 of passage, d3 ＞ d2=d4 ＞ d1, the second grip block are fixed on above the first grip block, and the 3rd grip block is fixed on
Above second grip block, the 4th grip block is fixed on above the 3rd grip block, made the position of three regulating tanks and three regulations are led to
The position in road is corresponding, and first passage, second channel, third channel and fourth lane are coaxially disposed, the 4th grip block
On be additionally provided with three first through hole, the position of first through hole is corresponding with the position for adjusting passage；The position of three groups of strainers
Distribution is corresponding with three regulation passages, and strainer includes the first fix bar, the second fix bar and the second extension spring, first
Fix bar is L-shaped structure, and the first fix bar is fixed on the second grip block, and second extension spring one end is fixed on the first fix bar
The upper, other end is connected with the second fix bar, and the bottom of the second fix bar is provided with tensioning block, and the second fix bar passes through first through hole
Tensioning block is set to be located in regulation passage, the top of tensioning block is that truncated cone-shaped structure, the bottom of tensioning block are cylindrical structure, when the
When two fix bars are in vertical state, the second extension spring is in free state.
5. assembling device in road after a kind of road vehicle bulb as claimed in claim 1, it is characterized in that, the coating head dress
Put, including it is coating head device pedestal, the 7th motor, the second chain, the second driving gear, the second driven gear, coating head fulcrum bearing, fixed
Position mechanism, coating mechanism, the first Pneumatic clamping jaw, tear drop mechanism, except clout mechanism and drying mechanism；Second driving gear and second
Driven gear is rotatably fixed on coating head device pedestal, the second chain annularly wrap the second driving gear and second from
Between moving gear, the 7th motor is connected with the second driving gear, and some coating head fulcrum bearings are uniformly fixed on the second chain, fixed
Position mechanism, coating mechanism, tear drop mechanism, set gradually according to the rotation direction of the second chain except clout mechanism and drying mechanism,
Form feeding station, coating station, tear drop station respectively on coating head device, except clout station, drying station and discharge station；
Coating head fulcrum bearing is used to place first product bulb；
First Pneumatic clamping jaw is used to clamp the first product bulb being placed in coating head fulcrum bearing；
Feeding station is used for first product bulb feeding；
Station is coated under detent mechanism, coating mechanism, the collective effect of the first Pneumatic clamping jaw to first product bulb coating head；
Tear drop station shakes off the coating head coating being had more than needed on bulb in the presence of tear drop mechanism；
Except clout station further absorbs unnecessary coating head coating in the presence of except clout mechanism；
Drying station heating, drying coating head coating in the presence of drying mechanism；
Discharge station is used for finished product bulb blanking；
The detent mechanism includes positioning base, positioning push pedal, positioning sliding block, locating slide rod and the 5th cylinder, and positioning base is U
Shape structure, the quantity of locating slide rod is two, two side walls of what two locating slide rods were parallel to each other be fixed on positioning base it
Between, positioning sliding block is slidably disposed in positioning base through locating slide rod, and localization handspike is fixed on positioning sliding block, positioning
Push rod pushes away groove provided with positioning, and the push rod of the 5th cylinder is connected through positioning base with positioning sliding block；When the movement of first product bulb
During to coating station, positioning push pedal is released in the presence of the 5th cylinder to first product bulb, and first product bulb is pushed away localization handspike
Squeeze and moved up under effect, and be locked with the first Pneumatic clamping jaw；
The coating mechanism include paint can, first coating support block, second coating support block, the 3rd coating support block, guide rail,
It is provided with second gag lever post, caging bolt and the 6th cylinder, paint can in coatings tank, coatings tank and is provided with coating head coating, paint can
It is fixed in the first coating support block, the first coating support block is fixed in the second coating support block, the first coating support block
Highly it is more than the height of the second coating support block, the 3rd coating support block is L-shaped structure, and guide rail is fixed on the 3rd coating support block
On, the second coating support block is slidably fixed on guide rail, and the second gag lever post level is fixed on rail crown, caging bolt
It is fixed on the second gag lever post, the push rod of the 6th cylinder is connected with the first coating support block, and coatings tank is located at coating head support base
Lower section；After first product bulb and the first cylinder clamping jaw are locked, the 5th cylinder control paint can is moved up, and makes the head of bulb
Portion is infiltrated in coating head coating, realizes that the 5th cylinder control paint can after coating head, coating head is carried out to first product bulb to be resetted, after coating head
Bulb move to tear drop station；
The tear drop mechanism includes the second Pneumatic clamping jaw, the 7th cylinder and blanking basin, and the second Pneumatic clamping jaw is solid by clamping jaw connecting rod
On the push rod for being scheduled on the 7th cylinder, the 7th cylinder is connected with magnetic valve, and the second Pneumatic clamping jaw is located above coating head fulcrum bearing, falls
Feed basin is located at below coating head support base；When bulb moves to tear drop station, the 7th cylinder controls the second Pneumatic clamping jaw to move downward,
Second Pneumatic clamping jaw is clamped after bulb, and the second Pneumatic clamping jaw pumps 2-3 times in the presence of the 7th cylinder, makes bulb
Upper coating head coating tear drop more than needed is into blanking basin, and bulb is moved to except clout station；
It is described to be fixed on except clout mechanism including removing clout support base, the 8th cylinder and suction sponge, the 8th cylinder except clout branch
Support on seat, suction sponge is fixed on the push rod of the 8th cylinder, suction sponge is located at below coating head fulcrum bearing；Removed when bulb is moved to
During clout station, suction sponge moves up in the presence of the 8th cylinder, is in contact with bulb, further absorbs unnecessary painting
Head coating；
The drying mechanism includes drying mechanism housing and electric heater, and drying mechanism housing is U-shaped structure, and electric heater is set
In two side walls of drying mechanism housing, coating head fulcrum bearing is located between two side walls of drying mechanism housing；When bulb is moved
During to drying station, heating, drying is realized by electric heater, bulb finished product is obtained.
6. assembling device in road after a kind of road vehicle bulb as claimed in claim 1, it is characterized in that, first machinery
Arm, second mechanical arm, three-mechanical arm and the 4th mechanical arm include mechanical arm support base, the first cylinder, support platform, the 3rd
Motor, swing arm, transshipment acitivity, the first cylinder are fixed on mechanical arm support base, and support platform level is fixed on the first cylinder
Push rod on, be connected between swing arm and support platform by the second rotating shaft, second rotating shaft one end is rotatable solid by bearing
It is scheduled in support platform, the second rotating shaft other end is fixedly connected with swing arm, and the 3rd motor is fixed in support platform, the 3rd motor
The first driving gear is provided with, the first driving gear is meshed with the first driven gear being fixed in the second rotating shaft, described turn
Transporting mechanism includes fixed block, the first fixed plate, the second fixed plate, the second cylinder and clamping plate, and first fixes being fixed on for plate level
On swing arm, fixed block is fixed on below the first fixed plate, and the quantity of the second fixed plate is two, is separately fixed at the two of fixed block
Side, the quantity of clamping plate is two, and relative rotatable of two clamping plates is fixed between two the second fixed plates, and clamping plate is provided with
The guide wheel of semicircular structure, guide wheel is provided with latch, and the second cylinder is fixed at the top of the first fixed plate, and the push rod of the second cylinder is worn
Cross the first fixed plate and fixed block is located between two the second fixed plates, the push rod of the second cylinder is provided with rack, and rack is with leading
Latch on wheel is meshed, and passes through the relative folding of two clamping plates of extension and contraction control of the push rod of the second cylinder；
The transshipment acitivity of first mechanical arm is moved between corresponding first clamping device and the transhipment support base of the first transmission belt,
The transshipment acitivity of second mechanical arm is moved between the transhipment support base and the second clamping device of corresponding first transmission belt, and the 3rd
Mechanical arm is moved between corresponding second clamping device and the transhipment support base of the second transmission belt, and the 4th mechanical arm is corresponding
Moved between the transhipment support base and coating head fulcrum bearing of second transmission belt.
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| CN201710365491.3A CN107116284B (en) | 2017-05-22 | 2017-05-22 | Road assembles device after a kind of road vehicle light bulb |
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| CN201710365491.3A CN107116284B (en) | 2017-05-22 | 2017-05-22 | Road assembles device after a kind of road vehicle light bulb |
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| CN107116284B CN107116284B (en) | 2019-08-23 |
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| CN113731706A (en) * | 2021-08-24 | 2021-12-03 | 安徽谐和警用装备制造有限公司 | Processingequipment is used in production of alert helmet |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108332078A (en) * | 2018-03-09 | 2018-07-27 | 海宁市冬平照明电器厂 | A kind of preparation method of mosquito dispersing LED light |
| CN108361568B (en) * | 2018-03-31 | 2023-12-05 | 广州明森科技股份有限公司 | Carrying and positioning device for LED filament column |
| CN108361568A (en) * | 2018-03-31 | 2018-08-03 | 广州明森科技股份有限公司 | A kind of carrying positioning device of LED filament column |
| CN109277759A (en) * | 2018-10-30 | 2019-01-29 | 深圳市智联智造自动化有限公司 | Battery core welding and detection device |
| CN109531026A (en) * | 2018-10-30 | 2019-03-29 | 深圳市智联智造自动化有限公司 | Mobile power source battery core welding circuit board detection machine |
| CN109277759B (en) * | 2018-10-30 | 2024-03-19 | 韩冬年 | Battery cell welding and detecting equipment |
| CN109531026B (en) * | 2018-10-30 | 2024-02-09 | 东莞市海陆通实业有限公司 | Welding detector for mobile power supply cell circuit board |
| CN110410694A (en) * | 2019-07-08 | 2019-11-05 | 浙江美科电器有限公司 | A kind of automated system based on LED production |
| CN110410694B (en) * | 2019-07-08 | 2020-10-02 | 浙江美科电器有限公司 | Automatic system based on LED production |
| CN112058836A (en) * | 2020-08-28 | 2020-12-11 | 重庆冠昌光电科技有限公司 | Lamp body cleaning device for bulb production |
| CN112058836B (en) * | 2020-08-28 | 2023-01-17 | 重庆冠昌光电科技有限公司 | Lamp body cleaning device for bulb production |
| CN113731706B (en) * | 2021-08-24 | 2022-11-29 | 安徽谐和警用装备制造有限公司 | Processingequipment is used in production of alert helmet |
| CN113731706A (en) * | 2021-08-24 | 2021-12-03 | 安徽谐和警用装备制造有限公司 | Processingequipment is used in production of alert helmet |
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