A kind of durability hydroelectric power generating apparatus
Technical field
The invention belongs to water generating fields, and in particular to a kind of durability hydroelectric power generating apparatus.
Background technology
Existing hydroelectric power generating apparatus is largely all disposed in larger hydraulic engineering, can't be too due to relatively large
Focus on hydraulic turbine related accessory damaged condition.And since flow is due to the influence of internal temperature, pressure and barrier etc., stream
Dynamic direction is not completely the same, and is easy be partially formed vortex, and such vortex can cause impeller left and right to shake,
To which the fixed component of impeller can be damaged for a long time.And for middle-size and small-size hydroelectric power generating apparatus, the requirement to water velocity
It is that comparison is stringent, water velocity is too fast, wheel rotation can be caused to overrun, to cause the acceleration of the accessories such as gear, bearing to damage
It is bad, but water flow velocity spends the defects of too low it will cause generating efficiency slowly.Therefore for middle-size and small-size hydroelectric power generating apparatus, how
Overcome the problems, such as that above-mentioned shortcomings become urgent need to resolve.
Invention content
A kind of durability hydroelectric power generating apparatus of proposition of the present invention.
It is realized by following technological means:
A kind of durability hydroelectric power generating apparatus, including culvert, the first power generation chamber and the second power generation chamber and generating set.
The culvert is provided with inlet of culvert in one end far from the first power generation chamber, and the inlet of culvert is that bottom is outward-facing
Truncated cone-shaped;In the inlet of culvert terminal of truncated cone-shaped(That is truncated cone-shaped top side location)It is provided with sundries strainer, the sundries strainer is
The netted copper wire of multilayer is formed by stacking, and the mesh diameter of every layer of netted copper wire is 1.5 ~ 2.5mm;Culvert exports and described first
The entrance of power generation chamber is connected.
The first power generation chamber includes cavity, the first water level control block, the second water level control block, the first gap, second
Gap, water conservancy turbine and water pipe;The cavity is in integrally rectangular parallelepiped structure, and entrance is set to one end, outlet setting
In the other end, the top close to entrance one end is integrally provided with the first water level control block in the cavity, in the cavity close to outlet
The top of one end is integrally provided with the second water level control block, and the first water level control block and the second water level control block are rectangular
Body solid construction, side surface are set as porous structure, it is described it is porous be blind hole;In the first water level control block and the second water level control
Region between clamp dog is provided with water conservancy turbine, and the water conservancy turbine interior is provided with the first impeller, the leaf of first impeller
Wheel shaft is connected by gear with the input shaft of generating set;The top of the cavity of water conservancy turbine both sides is respectively arranged with first
Gap and the second gap, first gap and the second gap are connected by water pipe with the outlet of cavity,
And the water pipe terminal of the first gap is provided with the first water fender respectively, in the water pipe terminal of the second gap
It is provided with second stop water board, first water fender and second stop water board are non-return structure setting.
First impeller is that whole package high-strength rubber forms outside high strength steel, and the high-strength rubber outer surface is equal
It is provided with villous strip-shaped rubber item;The component of the high strength steel is by mass percentage:C:0.6 ~ 0.85%, Si:
0.2 ~ 0.58%, Mn:0.8 ~ 1.2%, Cr:3.5 ~ 5.2%, Mo:1.02 ~ 1.08%, Ti:1.52 ~ 2.15%, P<0.02%, S<
0.01%, surplus is Fe and inevitable impurity, and the grain size of TiC hardening constituents is 1.1 ~ 1.8 μm in its microstructure;Institute
High-strength rubber is stated in parts by mass to contain:Natural rubber:50 ~ 60 parts, vinylsiloxane rubber:3 ~ 8 parts, epoxy resin:2~6
Part, white carbon:20~32 parts, zinc methacrylate:1 ~ 2 part, zinc oxide:2 ~ 5 parts.
The entrance of the second power generation chamber is connected with the outlet of the first power generation chamber, is set vertically in the second power generation intracavitary
It is equipped with shaft, is connected with the second impeller being laterally arranged by angular wheel in shaft lower end, the second power generation on shaft top
Be provided with gear-box outside chamber, rotated by the gear drive sprocket of shaft in the gear-box, the sprocket wheel by chain with
Second input shaft of the generating set is connected.
Preferably, the component of the netted copper wire material of the multilayer is by mass percentage:Zn:10 ~ 12%, Al:1~
3%, Ni:1 ~ 3%, Fe:8 ~ 13%, Zr:0.02 ~ 0.12%, RE:0.01 ~ 0.02%, surplus is Cu and inevitable impurity.
Preferably, the high-strength rubber also contains antioxidant:0.5 ~ 0.8 part, vulcanizing agent:3 ~ 6 parts, plasticizer:3
~ 5 parts, activating agent:6 ~ 9 parts.
Preferably, the villous strip-shaped rubber material is identical as the high-strength rubber outer surface, and integrally
Molding.
It is connect with water pipe preferably, first water fender and second stop water board one end are elasticity, the other end exists
Block is provided on water pipe, when flow is flowed out from gap one end, first water fender and second stop water board
As water (flow) direction opens, when flow flows out to gap direction from the first power generation chamber outlet, first water fender and the
Two water fenders are stopped by block and flow are prevented to flow.
Preferably, centre bit of the lower end of first gap and second gap with the water conservancy turbine
It is identical to set height.
Effect of the invention is that:
1, pass through the first power generation chamber of setting and the second power generation chamber so that water flow dynamic energy is more completely converted into electric energy, right
Its energy is more fully utilized, and at the same time, when water velocity is larger(Flow velocity is very fast), avoid conventional only one
Impeller rotation velocity soon damages the acceleration of the related easily worn part such as bearing, gear very much when a power generation chamber.By being rationally arranged
The water level control block in the intracavitary that generates electricity portion, horizontal plane is controlled substantially in turbine center, when water bigger, passes through two
The gap of side flows out, in the case where not reducing flow energy, be transferred into the second power generation chamber, utilize the second impeller
Continue generating operation, not only avoids the damage of easily worn part, but also do not cause the loss of the water conservancy energy.
2, by the setting to the first impeller overall material, setting high strength steel in inside wraps up high intensity in its outer surface
Rubber, and entire surface is provided with appearance shape rubber.Internal high strength steel ensure that the intensity of impeller, outer surface it is high-strength
Degree rubber ensure that the elasticity of impeller is delayed when larger speed flow flows through by the elasticity of high-strength rubber
Impact to impeller, to ensure that the stability of wheel rotation.And by being provided with villous rubber in impeller surface,
Flow has been broken up in microcosmic point, its flow direction has been adjusted, it is non-during wheel rotation to substantially reduce
The pressure of rotation direction(Substantially reduce the vibrations of impeller), to also significantly reduce impeller and impeller axle contact position
Loss.
Due to specific purposes, must need to carry out purposes adaptability to the material of high strength steel and high-strength rubber
Transformation.Pass through the change to high strength steel constituent content so that it realizes the lighting to a certain extent of steel, but logical
The adjustment to Ti constituent contents is crossed, coordinates the adjustment of Cr, Mo, C content so that TiC hardening constituents in the high strength steel microstructure
It is finer and closely woven, to ensure that its intensity in the case of lighting.By the improvement to high-strength rubber material, especially its
Middle main rubber is set as natural rubber and vinylsiloxane rubber, coordinates the reasonable set of white carbon and zinc oxide content so that
The high-strength rubber surface elasticity is strengthened, and since the villous rubber strip material in its surface is also the high intensity rubber
Glue, therefore its resilience is also adapted to the application of the villiform rubber strip, ensure that its resilience and intensity.
Also be improved by the material of copper wire so that its while stopping sundries also to water part harmful substance into
Row absorption, to reach further purifying water effect, to reduce its erosion to the intracavitary component that generates electricity.
3, by being set as wide-mouth structure to inlet of culvert so that enter the water of culvert more than the water in culvert, thus
Part improves flow rate of water flow.And the present invention is by being configured with the first power generation chamber internal structure so that water velocity again it is big not yet
The defect that wheel speed can be caused excessively high, therefore by the way that above-mentioned culvert structure is arranged so that the water velocity for entering water is improved,
To improve generated energy.
Description of the drawings
Fig. 1 is the structural schematic diagram that the present invention faces section.
Fig. 2 is the structural schematic diagram that the present invention overlooks.
Wherein:1- culverts, 11- inlet of culvert, 12- sundries strainers, the outlet of 13- culverts, the power generation chambers of 2- first, 21- first
Water level control block, 22- the second water level control blocks, the outlet of the first spilling waters of 23-, the outlet of the second spilling waters of 24-, 25- generating sets, 26-
Water, 27- water conservancy turbines, the first impellers of 28-, the first water fenders of 291-, 292- second stop water boards, the power generation chambers of 3- second, 31- turn
Axis, the second impellers of 32-, 33- gear-boxes, 331- chains.
Specific implementation mode
Embodiment 1
A kind of durability hydroelectric power generating apparatus, including culvert, the first power generation chamber and the second power generation chamber and generating set.
The culvert is provided with inlet of culvert in one end far from the first power generation chamber, and the inlet of culvert is that bottom is outward-facing
Truncated cone-shaped;In the inlet of culvert terminal of truncated cone-shaped(That is truncated cone-shaped top side location)It is provided with sundries strainer, the sundries strainer is
The netted copper wire of multilayer is formed by stacking, and the mesh diameter of every layer of netted copper wire is 1.8mm;Culvert is exported to generate electricity with described first
The entrance of chamber is connected.
The first power generation chamber includes cavity, the first water level control block, the second water level control block, the first gap, second
Gap, water conservancy turbine and water pipe;The cavity is in integrally rectangular parallelepiped structure, and entrance is set to one end, outlet setting
In the other end, the top close to entrance one end is integrally provided with the first water level control block in the cavity, in the cavity close to outlet
The top of one end is integrally provided with the second water level control block, and the first water level control block and the second water level control block are rectangular
Body solid construction, side surface are set as porous structure, it is described it is porous be blind hole;In the first water level control block and the second water level control
Region between clamp dog is provided with water conservancy turbine, and the water conservancy turbine interior is provided with the first impeller, the leaf of first impeller
Wheel shaft is connected by gear with the input shaft of generating set;The top of the cavity of water conservancy turbine both sides is respectively arranged with first
Gap and the second gap, first gap and the second gap are connected by water pipe with the outlet of cavity,
And the water pipe terminal of the first gap is provided with the first water fender respectively, in the water pipe terminal of the second gap
It is provided with second stop water board, first water fender and second stop water board are non-return structure setting.
First impeller is that whole package high-strength rubber forms outside high strength steel, and the high-strength rubber outer surface is equal
It is provided with villous strip-shaped rubber item;The component of the high strength steel is by mass percentage:C:0.68%, Si:0.31%,
Mn:0.9%, Cr:3.8%, Mo:1.03%, Ti:1.61%, P:0.01%, S:0.001%, surplus be Fe and inevitable impurity,
And the grain size of TiC hardening constituents is 1.3 μm in its microstructure;The high-strength rubber contains in parts by mass:Natural rubber:
53 parts, vinylsiloxane rubber:3.5 parts, epoxy resin:3 parts, white carbon:25 parts, zinc methacrylate:1.3 parts, zinc oxide:
2.8 part.
The entrance of the second power generation chamber is connected with the outlet of the first power generation chamber, is set vertically in the second power generation intracavitary
It is equipped with shaft, is connected with the second impeller being laterally arranged by angular wheel in shaft lower end, the second power generation on shaft top
Be provided with gear-box outside chamber, rotated by the gear drive sprocket of shaft in the gear-box, the sprocket wheel by chain with
Second input shaft of the generating set is connected.
The component of the netted copper wire material of the multilayer is by mass percentage:Zn:11%, Al:1.5%, Ni:1.6%,
Fe:9%, Zr:0.05%, RE:0.013%, surplus is Cu and inevitable impurity.
The high-strength rubber also contains antioxidant:0.6 part, vulcanizing agent:3.8 parts, plasticizer:3.5 parts, activating agent:
6.2 part.
The villous strip-shaped rubber material is identical as the high-strength rubber, and is integrally formed.
First water fender and second stop water board one end are that elasticity is connect with water pipe, and the other end is on water pipe
It is provided with block, when flow is flowed out from gap one end, first water fender and second stop water board are with flow side
To opening, when flow flows out to gap direction from the first power generation chamber outlet, first water fender and second stop water board are equal
Stopped by block and flow is prevented to flow.
Center height phase of the lower end of first gap and second gap with the water conservancy turbine
Together.
Comparative example 1
This comparative example is not provided with gap, other set-up modes are same as Example 1.By identical waters comparison in 8 days
Property experiment after, generating efficiency is sent out than embodiment 1 low 13%, and by comparing gear, in bearing after the wear rate of associated components
Existing, the average wear rate of all components is than embodiment 1 high 18%.
Embodiment 2
A kind of durability hydroelectric power generating apparatus, including culvert, the first power generation chamber and the second power generation chamber and generating set.
The culvert is provided with inlet of culvert in one end far from the first power generation chamber, and the inlet of culvert is that bottom is outward-facing
Truncated cone-shaped;In the inlet of culvert terminal of truncated cone-shaped(That is truncated cone-shaped top side location)It is provided with sundries strainer, the sundries strainer is
The netted copper wire of multilayer is formed by stacking, and the mesh diameter of every layer of netted copper wire is 2mm;Culvert exports and the first power generation chamber
Entrance be connected.
The first power generation chamber includes cavity, the first water level control block, the second water level control block, the first gap, second
Gap, water conservancy turbine and water pipe;The cavity is in integrally rectangular parallelepiped structure, and entrance is set to one end, outlet setting
In the other end, the top close to entrance one end is integrally provided with the first water level control block in the cavity, in the cavity close to outlet
The top of one end is integrally provided with the second water level control block, and the first water level control block and the second water level control block are rectangular
Body solid construction, side surface are set as porous structure, it is described it is porous be blind hole;In the first water level control block and the second water level control
Region between clamp dog is provided with water conservancy turbine, and the water conservancy turbine interior is provided with the first impeller, the leaf of first impeller
Wheel shaft is connected by gear with the input shaft of generating set;The top of the cavity of water conservancy turbine both sides is respectively arranged with first
Gap and the second gap, first gap and the second gap are connected by water pipe with the outlet of cavity,
And the water pipe terminal of the first gap is provided with the first water fender respectively, in the water pipe terminal of the second gap
It is provided with second stop water board, first water fender and second stop water board are non-return structure setting.
First impeller is that whole package high-strength rubber forms outside high strength steel, and the high-strength rubber outer surface is equal
It is provided with villous strip-shaped rubber item;The component of the high strength steel is by mass percentage:C:0.8%, Si:0.5%,
Mn:1.0%, Cr:3.9%, Mo:1.05%, Ti:2.02%, P:0.002%, S:0.005%, surplus be Fe and inevitable impurity,
And the grain size of TiC hardening constituents is 1.5 μm in its microstructure;The high-strength rubber contains in parts by mass:Natural rubber:
56 parts, vinylsiloxane rubber:5 parts, epoxy resin:3.5 parts, white carbon:25 parts, zinc methacrylate:1.5 parts, zinc oxide:3
Part.
The entrance of the second power generation chamber is connected with the outlet of the first power generation chamber, is set vertically in the second power generation intracavitary
It is equipped with shaft, is connected with the second impeller being laterally arranged by angular wheel in shaft lower end, the second power generation on shaft top
Be provided with gear-box outside chamber, rotated by the gear drive sprocket of shaft in the gear-box, the sprocket wheel by chain with
Second input shaft of the generating set is connected.
The component of the netted copper wire material of the multilayer is by mass percentage:Zn:11%, Al:2%, Ni:2.2%, Fe:
10.2%, Zr:0.08%, RE:0.015%, surplus is Cu and inevitable impurity.
The high-strength rubber also contains antioxidant:0.6 part, vulcanizing agent:5 parts, plasticizer:3.8 parts, activating agent:8
Part.
The villous strip-shaped rubber material is identical as the high-strength rubber outer surface, and is integrally formed.
First water fender and second stop water board one end are that elasticity is connect with water pipe, and the other end is on water pipe
It is provided with block, when flow is flowed out from gap one end, first water fender and second stop water board are with flow side
To opening, when flow flows out to gap direction from the first power generation chamber outlet, first water fender and second stop water board are equal
Stopped by block and flow is prevented to flow.
Center height phase of the lower end of first gap and second gap with the water conservancy turbine
Together.
Comparative example 2
First impeller of this comparative example uses existing stainless steel, other set-up modes are same as Example 2, passes through
It is found after 8 days identical waters contrast tests:The spoilage of impeller and shaft junction associated components is 1.38 times of embodiment 2.
Embodiment 3
A kind of durability hydroelectric power generating apparatus, including culvert, the first power generation chamber and the second power generation chamber and generating set.
The culvert is provided with inlet of culvert in one end far from the first power generation chamber, and the inlet of culvert is that bottom is outward-facing
Truncated cone-shaped;In the inlet of culvert terminal of truncated cone-shaped(That is truncated cone-shaped top side location)It is provided with sundries strainer, the sundries strainer is
The netted copper wire of multilayer is formed by stacking, and the mesh diameter of every layer of netted copper wire is 2.3mm;Culvert is exported to generate electricity with described first
The entrance of chamber is connected.
The first power generation chamber includes cavity, the first water level control block, the second water level control block, the first gap, second
Gap, water conservancy turbine and water pipe;The cavity is in integrally rectangular parallelepiped structure, and entrance is set to one end, outlet setting
In the other end, the top close to entrance one end is integrally provided with the first water level control block in the cavity, in the cavity close to outlet
The top of one end is integrally provided with the second water level control block, and the first water level control block and the second water level control block are rectangular
Body solid construction, side surface are set as porous structure, it is described it is porous be blind hole;In the first water level control block and the second water level control
Region between clamp dog is provided with water conservancy turbine, and the water conservancy turbine interior is provided with the first impeller, the leaf of first impeller
Wheel shaft is connected by gear with the input shaft of generating set;The top of the cavity of water conservancy turbine both sides is respectively arranged with first
Gap and the second gap, first gap and the second gap are connected by water pipe with the outlet of cavity,
And the water pipe terminal of the first gap is provided with the first water fender respectively, in the water pipe terminal of the second gap
It is provided with second stop water board, first water fender and second stop water board are non-return structure setting.
First impeller is that whole package high-strength rubber forms outside high strength steel, and the high-strength rubber outer surface is equal
It is provided with villous strip-shaped rubber item;The component of the high strength steel is by mass percentage:C:0.81%, Si:
0.52%, Mn:1.16%, Cr:5%, Mo:1.06%, Ti:2.10%, P:0.012%, S:0.003%, surplus is for Fe and inevitably
Impurity, and the grain size of TiC hardening constituents is 1.65 μm in its microstructure;The high-strength rubber contains in parts by mass:It
T PNR:58 parts, vinylsiloxane rubber:6.8 parts, epoxy resin:5 parts, white carbon:31 parts, zinc methacrylate:1.8 parts, oxygen
Change zinc:3.9 part.
The entrance of the second power generation chamber is connected with the outlet of the first power generation chamber, is set vertically in the second power generation intracavitary
It is equipped with shaft, is connected with the second impeller being laterally arranged by angular wheel in shaft lower end, the second power generation on shaft top
Be provided with gear-box outside chamber, rotated by the gear drive sprocket of shaft in the gear-box, the sprocket wheel by chain with
Second input shaft of the generating set is connected.
The component of the netted copper wire material of the multilayer is by mass percentage:Zn:11.8%, Al:2.5%, Ni:
2.8%, Fe:12%, Zr:0.11%, RE:0.018%, surplus is Cu and inevitable impurity.
The high-strength rubber also contains antioxidant:0.66 part, vulcanizing agent:5 parts, plasticizer:3.8 parts, activating agent:8
Part.
The villous strip-shaped rubber material is identical as the high-strength rubber outer surface, and is integrally formed.
First water fender and second stop water board one end are that elasticity is connect with water pipe, and the other end is on water pipe
It is provided with block, when flow is flowed out from gap one end, first water fender and second stop water board are with flow side
To opening, when flow flows out to gap direction from the first power generation chamber outlet, first water fender and second stop water board are equal
Stopped by block and flow is prevented to flow.
Center height phase of the lower end of first gap and second gap with the water conservancy turbine
Together.
Comparative example 3
This comparative example is not provided with gap, and the first impeller uses existing stainless steel, other set-up modes with
Embodiment 3 is identical.After the identical comparative experiment in waters in 8 days, generating efficiency passes through comparison tooth than embodiment 1 low 18%
It is found after the wear rate of associated components in wheel, bearing, the average wear rate of all components is than embodiment 3 high 19%, impeller and shaft
The spoilage of junction associated components is 1.51 times of embodiment 2.