One kind is plucked eyebrows corrugated blade automatic assembling production equipment and its method
Technical field
The invention belongs to machinery automation processing field, and in particular to one kind pluck eyebrows ripple knife automatic assembling production equipment and
Its method.
Background technology
Plucked eyebrows in specialty plucks eyebrows industry ripple knife generally by corrugated blade, corrugated blade folder, pluralities of wrappers into.It is existing at present
Some installation methods are the production that ripple knife is completed by pressure corrugated blade folder and the Manual Packaging scraps of paper by hand.
It is existing not enough in three below due to being to use hand assembled:
1st, homogeneity of product is poor:Elasticity, corrugated blade and ripple knife that the ripple knife of hand assembled is pressed from both sides with corrugated blade
Piece folder relative position uniformity it cannot be guaranteed that;It is elastic that different people or same person assemble ripple knife under different physical states
Degree and homogeneity of product have differences;
2nd, person works' intensity is big, injury is also easy to produce to operator:Hand assembled working strength is big, and corrugated blade ratio
It is sharp that actual bodily harm is produced to operator;
3rd, low production efficiency:Due to hand assembled low production efficiency, cost of labor burden is big, it is difficult to realize that high-volume is raw
Production.
The content of the invention
The invention provides a kind of structure novelty, pluck eyebrows corrugated blade automatic assembling production equipment and its side of highly effective
Method.
The technical scheme of offer of the present invention is:One kind is plucked eyebrows corrugated blade automatic assembling production equipment, including control
Unit, wrapping paper shut-off mechanism, corrugated blade clamp feeding mechanism, corrugated blade feed mechanism, corrugated blade folder engaging support mechanism, folder
Tight transport establishment, point gum machine and package mechanism;
The wrapping paper shut-off mechanism includes material-feeding rolling wheels, the first cylinder fixed seat, shearing die and motor fixing seat,
Corresponding first cylinder and motor are separately installed with first cylinder fixed seat, motor fixing seat;
The corrugated blade clamp feeding mechanism, including guide bar, the second cylinder fixed seat, the first expeller and with it is described
Corresponding second cylinder, described second are installed in the first guide rail that first expeller matches, second cylinder fixed seat
Cylinder connects first expeller, and the first pusher groove, the guide bar are provided with the first expeller pusher path
It is arranged on the top that first pusher groove feeds one end;
The corrugated blade feed mechanism includes ripple knife deflector chute, horizontal air cylinder fixed plate, vertical cylinder fixed plate, sent
Expect air cylinder fixed plate, material taking piece, the second expeller and with matching used second guide rail of second expeller;In the water
Corresponding horizontal movement cylinder is set respectively in flat air cylinder fixed plate, vertical cylinder fixed plate and feeding cylinder fixed plate, hung down
Straight motion cylinder and feeding cylinder, the horizontal movement cylinder and vertical movement cylinder are all connected with the material taking piece, are taken described
The second pusher groove is provided with below material block, second expeller is set in one end of second pusher groove;
The ripple cutter holder engaging support mechanism includes the 4th cylinder fixed seat, compact heap and buckling groove, in the 4th gas
Corresponding 4th cylinder is installed, the 4th cylinder connects the compact heap, and the compact heap connection is described in cylinder fixed seat
Buckling groove, one end of the buckling groove connects first pusher groove, the corresponding other end connection described second of the buckling groove
Pusher groove;
The clamping transport establishment includes the pneumatic hand folder of ripple knife and ripple knife transport establishment, the pneumatic hand folder of ripple knife
Including hand folder clamping cylinder, hand folder vertical movement cylinder, hand folder chuck and it is arranged on hand folder clamping cylinder and hand folder hangs down
Fixed plate between straight motion cylinder;The hand folder vertical movement cylinder connects the hand folder clamping cylinder, and the folder clamps gas
Cylinder connects the hand folder chuck;The ripple knife transport establishment includes the 3rd guide rail and the 7th cylinder fixed seat, the ripple knife
Pneumatic hand folder is arranged on the 3rd guide rail;One end of 3rd guide rail is arranged on the top of the buckling groove, described
The corresponding other end of three guide rails is arranged on the top of the package mechanism;It is provided with correspondingly in the 7th cylinder fixed seat
7th cylinder, the 7th cylinder connects the pneumatic hand folder of the ripple knife;
The package mechanism includes the 3rd cylinder fixed seat, the 5th cylinder fixed seat, the 6th cylinder fixed seat, rotary pneumatic
Cylinder, rotary chuck, clamping cylinder, the first side pushing block, the first packaging bar, package post, the second side pushing block and the second packaging bar;
3rd cylinder fixed seat installs the rotary cylinder, divides in the 5th cylinder fixed seat and the 6th cylinder fixed seat
Corresponding 5th cylinder and the 6th cylinder are not installed;The rotary cylinder connects the clamping cylinder, and the clamping cylinder connects
Connect the rotary chuck;5th cylinder connects first side pushing block, first side pushing block connection, first packaging
Bar;6th cylinder connects second side pushing block, second side pushing block connection the second packaging bar;Described first
The package post is set between packaging bar and the second packaging bar, and the top of the package post sets the wrapping paper shut-off mechanism.
The control circuit of described control unit connect respectively the wrapping paper shut-off mechanism, corrugated blade clamp feeding mechanism,
Corrugated blade feed mechanism, corrugated blade folder engaging support mechanism, clamping transport establishment, point gum machine and the corresponding cylinder of package mechanism
And motor.
As a modification of the present invention, the corresponding other end of the 3rd guide rail is arranged on the rotation of the package mechanism
Above chuck, the initial position of the correspondence rotary chuck rotation;The package post is arranged on the side of the rotary chuck, right
Answer the final position of the rotary chuck rotation.
The control circuit of described control unit connect respectively the wrapping paper shut-off mechanism, corrugated blade clamp feeding mechanism,
Corrugated blade feed mechanism, corrugated blade folder engaging support mechanism, clamping transport establishment, point gum machine and the corresponding cylinder of package mechanism
And motor;
As a modification of the present invention, the feeding block of material uses magnetic material, and materials and parts are contacted in the material taking piece
One side on be additionally provided with strip breach.
As a modification of the present invention, described control unit includes PLC and the cylinder gas circuit control matched
Magnetic valve processed.
As a modification of the present invention, the material taking piece uses alnico alloy magnetic steel material.
As a modification of the present invention, the width of the strip breach is 40 millimeters to 45 millimeters, is highly 25 millimeters
To 80 millimeters, 6 millimeters to 20 millimeters of depth.
As a modification of the present invention, the size of the strip breach is:40 millimeters of width, 40 millimeters of height, depth 8
Millimeter.
The present invention also provides a kind of method for corrugated blade automatic assembling of plucking eyebrows, and is filled automatically using the corrugated blade of plucking eyebrows
With production equipment, step is produced by below by described control unit control:
A) the wrapping paper shut-off mechanism cut-out wrapping paper, point gum machine completes dispensing;Meanwhile, corrugated blade clamp feeding mechanism
Complete feeding;
B) corrugated blade feed mechanism completes feeding;
C) ripple cutter holder engaging support mechanism completes squeeze buckle closing operation;
D) the pneumatic hand of ripple knife clamped in transport establishment picks up the corrugated blade and by ripple of plucking eyebrows fastened
Wen Dao transport establishments transport the rotary chuck into the package mechanism;
E) the rotary chuck rotation transmits material to the package post;
F) package mechanism carries out paper wrapper.
Beneficial effect:
Structure of the present invention is novel, practical function, replaces manual operations using automation equipment, substantially increases ripple of plucking eyebrows
The production efficiency of knife, according to data statistics, mainly has following characteristics using automation equipment with manual operations contrast:
1st, homogeneity of product height, qualification rate are high:Counted according to creation data, fastening packaging using automated production equipment plucks eyebrows
The once production qualification rate of ripple knife reaches 99.99%, and much qualification rates than before manual 99.0% are high;
And equipment operation is used, the fastening tightness and sheet package dimensional uniformity of product are high;
2nd, production efficiency is high:Using automation equipment, every equipment can produce 2000 in one hour, and equipment is small according to 8
When/day calculates, every equipment can produce 1.6 ten thousand daily.As long as producers are responsible for checking machine operation and charging,
The charging and production operation of 4 equipment can be completed by taking charge of a producers at me, and a production can be calculated from data above
Personnel can be with/day of output 64000, and a manual producers produce 3000/day before being far longer than;
3rd, producers' working strength is reduced:Producers are only responsible for folding up corrugated blade and corrugated blade into guide Cao
It is interior, calculated by single device, charging in average 25/ minute once, is calculated by everyone charging work for being responsible for 4 equipment, produces people
Averagely 6.25 minutes/charging of member once, greatly reduces employee work strong team, than the action one in average 5 seconds of manual operations before
It is secondary to improve 75 times fully.
In addition, corrugated blade folder carries out material correcting by guide bar to cutting blade clip, lower pusher, cylinder are carried out using gravity
Expeller pinches corrugated blade to the closed position in buckling groove, the running orbit progress correcting that the first guide rail can be to cylinder,
Cylinder is avoided by shearing force, it is ensured that the accuracy and service life of cylinder operation, improve production precision;
Material taking piece uses band magnetic material to process, while being provided with strip breach, enables to material taking piece to be taken from blade heap
The operation for walking blade is more smooth, improves equipment dependability;Strip breach is sized to 40 millimeters of width to 45 millis
Rice, height 25 millimeters to 80 millimeters, 6 millimeters to 20 millimeters of depth, the size of a variety of corrugated blades can either be met to greatest extent
Demand, can effectively improve the efficiency of feeding again.
Brief description of the drawings
Fig. 1 is the equipment general structure schematic diagram in the present invention;
Fig. 2 is the equipment positive structure schematic in the present invention;
Fig. 3 is the equipment side partial schematic diagram in the present invention;
Fig. 4 is the wrapping paper shut-off mechanism positive structure schematic in present device;
Fig. 5 is the wrapping paper shut-off mechanism structure schematic diagram in present device;
Fig. 6 is the corrugated blade clamp feeding structural scheme of mechanism in present device;
Fig. 7 is the ripple knife feed mechanism schematic diagram in present device;
Fig. 8 is the material taking piece structural representation in present device;
Fig. 9 is the ripple cutter holder engaging support mechanism schematic diagram in present device;
Figure 10 is the clamping transport establishment schematic diagram in present device;
Figure 11 is the package mechanism schematic diagram in present device;
Figure 12 is the automatic assembling schematic flow sheet of the inventive method.
In figure, 1 is control unit, and 2 be wrapping paper shut-off mechanism, and 3 be corrugated blade clamp feeding mechanism;4 be corrugated blade
Feed mechanism;5 be ripple cutter holder engaging support mechanism;6 be the pneumatic hand folder of ripple knife;7 be ripple knife transport establishment;8 be package mechanism;
9 be material-feeding rolling wheels;10 be the first cylinder fixed seat;11 be shearing die;12 be motor fixing seat;13 be that corrugated blade presss from both sides guide
Bar;14 be the second cylinder fixed seat;15 be cylinder expeller;16 be the first guide rail;17 be ripple knife deflector chute;18 be horizontal gas
Cylinder fixed plate;19 be vertical cylinder fixed plate;20 be feeding cylinder fixed plate;21 it is material taking piece, 211 is strip breach;22 are
3rd cylinder fixed seat, 221 be rotary cylinder, 222 be rotary chuck, 223 be clamping cylinder;23 be expeller;24 be second
Guide rail;25 be the 4th cylinder fixed seat, 251 be fasten pushing block, 252 be buckling groove;27 be hand folder clamping cylinder, 271 be hand folder
Chuck;28 be hand folder vertical movement cylinder;29 be fixed plate;30 be the 3rd guide rail;31 be the 5th cylinder fixed seat;32 be the 6th
Cylinder fixed seat;33 it is the first side pushing block, 331 be the first packaging bar, 332 is package post;34 it is the second side pushing block, 341 is
Two packaging bars;35 be the 7th cylinder fixed seat;36 be wrapping paper hitch.
Embodiment
As shown in accompanying drawing 1 to accompanying drawing 11, one kind in the present embodiment is plucked eyebrows corrugated blade automatic assembling production equipment, including
Control unit 1, wrapping paper shut-off mechanism 2, corrugated blade clamp feeding mechanism 3, corrugated blade feed mechanism 4, corrugated blade clip
Close mechanism 5, clamp transport establishment, point gum machine and package mechanism 8;
The wrapping paper shut-off mechanism 2 includes material-feeding rolling wheels 9, the first cylinder fixed seat 10, shearing die 11 and motor
Fixed seat 12, is separately installed with corresponding first cylinder and motor in first cylinder fixed seat 10, motor fixing seat 12;
The corrugated blade clamp feeding mechanism 3, including guide bar 13, the second cylinder fixed seat 14, the first expeller 15 with
And the first guide rail 16 matched with first expeller 15, corresponding is provided with second cylinder fixed seat 14
Two cylinders, second cylinder connects first expeller 15, and the is provided with the pusher path of the first expeller 15
One pusher groove, the guide bar 13 is arranged on the top that first pusher groove feeds one end;
The corrugated blade feed mechanism 4, which includes ripple knife deflector chute 17, horizontal air cylinder fixed plate 18, vertical cylinder, to be fixed
Plate 19, feeding cylinder fixed plate 20, material taking piece 21, the second expeller 23 and with second expeller 23 matching used
Two guide rails 24;Set respectively in the horizontal air cylinder fixed plate 18, vertical cylinder fixed plate 19 and feeding cylinder fixed plate 20
Corresponding horizontal movement cylinder, vertical movement cylinder and feeding cylinder are put, the horizontal movement cylinder and vertical movement cylinder are equal
The material taking piece 21 is connected, the lower section of the material taking piece 21 is provided with the second pusher groove, in one end of second pusher groove
Second expeller 23 is set;
The ripple cutter holder engaging support mechanism 5 includes the 4th cylinder fixed seat 25, compact heap 251 and buckling groove 252,
Corresponding 4th cylinder is installed, the 4th cylinder connects the compact heap 251, described in the 4th cylinder fixed seat 25
Compact heap 251 connects the buckling groove 252, and one end of the buckling groove 252 connects first pusher groove, the buckling groove
The 252 corresponding other end connects second pusher groove;
The clamping transport establishment includes the pneumatic hand folder 6 of ripple knife and ripple knife transport establishment 7, the pneumatic hand of ripple knife
Folder 6 includes hand and presss from both sides clamping cylinder 27, hand folder vertical movement cylinder 28, hand folder chuck 271 and be arranged on the hand folder clamping gas
Fixed plate 29 between cylinder 27 and hand folder vertical movement cylinder 28;The hand folder vertical movement cylinder 28 connects the hand folder and clamped
Cylinder 27, the folder clamping cylinder 27 connects the hand folder chuck 271;The ripple knife transport establishment 7 includes the 3rd guide rail 30
With the 7th cylinder fixed seat 35, the pneumatic hand folder 6 of ripple knife is arranged on the 3rd guide rail 30;3rd guide rail 30
One end is arranged on the top of the buckling groove 252, and the corresponding other end of the 3rd guide rail 30 is arranged on the package mechanism 8
Top;Correspondingly the 7th cylinder is installed in the 7th cylinder fixed seat 35, the 7th cylinder connects the ripple knife
Pneumatic hand folder 6;
The package mechanism 8 include the 3rd cylinder fixed seat 22, the 5th cylinder fixed seat 31, the 6th cylinder fixed seat 32,
Rotary cylinder 221, rotary chuck 222, clamping cylinder 223, the first side pushing block 33, first packaging bar 331, package post 332, second
Side pushing block 34 and second packs bar 341;The rotary cylinder 221 is installed in the 3rd cylinder fixed seat 22, described
Corresponding 5th cylinder and the 6th cylinder are respectively mounted in five cylinder fixed seats 31 and the 6th cylinder fixed seat 32;It is described
Rotary cylinder 221 connects the clamping cylinder 223, and the clamping cylinder 223 connects the rotary chuck 222;5th gas
Cylinder connects first side pushing block 33, and first side pushing block 33 connects the first packaging bar 331;The 6th cylinder connection
Second side pushing block 34, second side pushing block 34 connects the second packaging bar 341;The He of bar 331 is packed described first
The package post 332 is set between second packaging bar 341, and the top of the package post 332 sets the wrapping paper shut-off mechanism
2;
The control circuit of described control unit 1 connects the wrapping paper shut-off mechanism 2, corrugated blade clamp feeding mechanism respectively
3rd, corrugated blade feed mechanism 4, corrugated blade folder engaging support mechanism 5, clamping transport establishment, point gum machine and package mechanism 8 are corresponding
Cylinder and motor.
In the present embodiment, the corresponding other end of the 3rd guide rail 30 is arranged on the rotary chuck of the package mechanism 8
222 tops, the initial position that the correspondence rotary chuck 222 rotates;The package post 332 is arranged on the rotary chuck 222
Side, the final position that the correspondence rotary chuck 222 rotates;The material of material taking piece 21 uses alnico alloy magnet steel material
Material, contacts in the material taking piece 21 and is additionally provided with strip breach 211 in the one side of materials and parts, the size of the strip breach 211 is:
40 millimeters of width, 40 millimeters of height, 8 millimeters of depth, the strip breach 211 of size effect when band takes ripple knife materials and parts
Most preferably, it is convenient and swift, enter groove location more accurate.
Described control unit 1 includes PLC and the cylinder gas circuit matched control magnetic valve, the PLC controls
Device can be using existing Omron or domestic HCFA programmable controllers and the cylinder gas circuit matched control magnetic valve.
As shown in Figure 12, a kind of method of corrugated blade automatic assembling of plucking eyebrows in the present embodiment, is plucked eyebrows using described
Corrugated blade automatic assembling production equipment, step is produced by below by the control of described control unit 1:First, the wrapping paper cut-out
Mechanism 2 cuts off wrapping paper, and point gum machine completes dispensing;Meanwhile, corrugated blade clamp feeding mechanism 3 completes feeding;Then, corrugated blade
Feed mechanism 4 completes feeding;Then, ripple cutter holder engaging support mechanism 5 completes squeeze buckle closing operation;Then, the clamping transporter
The pneumatic hand folder 6 of ripple knife in structure picks up plucking eyebrows of having fastened and corrugated blade and transported by ripple knife transport establishment 7 to described
Rotary chuck 222 in package mechanism 8;Then, the rotation of rotary chuck 222 transmits material to the package post 332;Most
Afterwards, the package mechanism 8 carries out paper wrapper;Point gum machine in the present invention uses existing equipment, single by control before material package
The control of member 1 starts and dispensing on the wrapper, during packaging, and the 5th cylinder drives first to pack bar by first side pushing block 33
331 start corresponding stroke so that the wrapping paper turnover 180 degree of side, similarly, the 6th cylinder passes through second side pushing block 34
Drive second to pack bar 341 and start corresponding stroke so that the wrapping paper turnover 180 degree of opposite side, you can complete packaging discharging.
The specific embodiment of the present invention is described in detail above, but it is intended only as example, and the present invention is not limited
It is formed on above description specific embodiment.To those skilled in the art, it is any to the equivalent modifications that carry out of the present invention and to replace
In generation, is also all among scope of the invention.Therefore, the equalization made without departing from the spirit and scope of the invention is converted and repaiied
Change, all cover within the scope of the present invention.