CN107096732B - Operation method of automatic detection device - Google Patents
Operation method of automatic detection device Download PDFInfo
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- CN107096732B CN107096732B CN201710421794.2A CN201710421794A CN107096732B CN 107096732 B CN107096732 B CN 107096732B CN 201710421794 A CN201710421794 A CN 201710421794A CN 107096732 B CN107096732 B CN 107096732B
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- workbench
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- detected
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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Abstract
The invention discloses an operation method of an automatic detection device, which comprises a rack, an electric cabinet, six robots and a workbench, wherein the electric cabinet is arranged on one side inside the rack, the workbench is arranged at the upper end of the rack, a protective cover is arranged at the upper end of the workbench, a tray to be detected is arranged on one side of the front side of the upper end of the workbench, a material placing tray is arranged on the other side of the front side of the upper end of the workbench, the six robots are arranged in the middle of the upper end of the workbench, a second push-out cylinder is arranged on one side of the middle part of the upper end of the workbench, a first push-out cylinder is arranged on the other side of the middle part of the upper end of the workbench, a second detection box; and double-station detection is adopted to realize interval operation. The invention has the advantages that: the material will be transported, the material is detected, the material screening action is integrated, the test flow is simplified, the robot is adopted to transport the material, the labor intensity can be reduced, and the working efficiency is improved.
Description
Technical Field
The invention belongs to the field of detection devices, and particularly relates to an operation method of an automatic detection device.
Background
In the product manufacturing, in order to ensure the product quality, the product needs to be inspected. The manual detection efficiency is low, the influence of personal factors is large, and errors are easy to occur when the measurement is carried out for a long time. In order to ensure the precision and efficiency of detection, a measuring device is often used for detection. However, the current measuring device can only simply measure, cannot realize the integration of material conveying, material detection and material screening, still needs the participation of angular manpower in the detection process, invisibly improves the cost, and influences the detection efficiency. Therefore, a device which is integrated in material conveying, material detecting and material screening and has high working efficiency is designed.
Disclosure of Invention
In order to overcome the defects that material conveying, material detection and material screening cannot be integrated, the cost is high and the working efficiency is low in the prior art, the automatic detection device integrates the actions of conveying materials, detecting materials and screening materials, simplifies the testing process, and can reduce the labor intensity and improve the working efficiency by adopting a robot to convey the materials.
In order to achieve the above purpose, the invention provides the following technical scheme:
an operation method of an automatic detection device comprises a rack, an electric cabinet, a six-axis robot and a workbench, wherein the electric cabinet is arranged on one side inside the rack, universal wheels are arranged at the lower end of the rack, the workbench is arranged at the upper end of the rack, a protective cover is arranged at the upper end of the workbench, a front box door is arranged on the front side of the protective cover, a rear box door is arranged on the rear side of the protective cover, observation windows are arranged on two sides of the protective cover, a work indicator lamp is arranged at the upper end of the protective cover, a tray to be detected is arranged on one side of the front side of the upper end of the workbench, a placing groove to be detected is arranged at the upper end of the tray to be detected, a placing tray is arranged on the other side of the front side of the upper end of the workbench, a qualified placing groove is arranged at, a first push-out air cylinder is mounted on the other side of the middle of the upper end of the workbench, a second detection box is mounted on one side of the rear side of the upper end of the workbench, and a first detection box is mounted on the other side of the rear side of the upper end of the workbench;
by adopting the structure, before measurement, the tray to be detected is taken out, materials to be detected are placed in the placing groove to be detected at the upper end of the tray to be detected, the tray to be detected is placed at the upper end of the workbench, the electric cabinet controls the six-axis robot to grab the materials in the placing groove to be detected, meanwhile, the electric cabinet controls the first push-out air cylinder to work, the box cover of the first detection box is pushed open, the six-axis robot puts the grabbed materials in the first detection box for detection, then, the electric cabinet controls the second push-out air cylinder to work, the box cover of the second detection box is opened, the six-axis robot grabs the materials in the placing groove to be detected and places the materials in the second detection box for detection, and automatic grabbing and conveying of the materials are realized, the automatic material screening device has the advantages that the labor intensity is reduced, the working efficiency is improved, double stations are adopted for detection, interval operation is realized, the time is reasonably utilized, the working efficiency is further improved, when the first detection box detects the finished materials, the first push-out cylinder opens the box cover of the first detection box, the six-axis robot takes out the materials which are detected and finished, if the materials are detected to be qualified, the materials are placed in the qualified placing groove at the upper end of the material placing tray, if the materials are detected to be unqualified, the original positions are placed, the operation is also carried out after the detection of the second detection box is finished, so that the automatic material screening is realized, the operations are repeated, the integration of material conveying, material detection and material screening is finally realized, the six-axis robot is adopted for conveying the materials, the working efficiency is improved, and the labor cost is reduced.
Preferably, the electric cabinet is fixedly installed on one side inside the rack through a bolt base, the universal wheels are fixedly installed at the lower end of the rack through bolts, and the number of the universal wheels is four.
Preferably, the workbench is welded to the upper end of the rack, the protective cover is fixedly mounted at the upper end of the workbench through bolts, and the protective cover is a square frame.
Preferably, the front box door is hinged to the front side of the protective cover through a hinge, the rear box door is hinged to the rear side of the protective cover through a hinge, and transparent plastic windows are arranged in the middle of the front box door and the middle of the rear box door.
Preferably, the observation window is inlayed the safety cover both sides, the observation window is made by transparent plastic, the work pilot lamp passes through electronic base fixed mounting in the safety cover upper end to access through the signal line the electric cabinet.
Preferably, the trays to be tested are fixedly clamped on one side of the front side of the upper end of the workbench through clamping grooves, the placing grooves to be tested are formed in the upper end of the trays to be tested in a machining mode, the number of the placing grooves to be tested is 100, the placing grooves to be tested are uniformly distributed in the upper end of the trays to be tested, the placing trays are fixedly clamped on the other side of the front side of the upper end of the workbench through clamping grooves, the qualified placing grooves are formed in the upper end of the placing trays in a machining mode, the number of the qualified placing grooves is 100, and the placing grooves are uniformly distributed in the upper end of the placing trays.
Preferably, the six-axis robot is fixedly installed in the middle of the upper end of the workbench through a bolt base and is connected into the electric cabinet through a signal wire.
Preferably, the second detection box is fixedly installed on one side of the rear side of the upper end of the workbench through bolts, a box cover is arranged on the upper end of the second detection box, and the first detection box is fixedly installed on the other side of the rear side of the upper end of the workbench through bolts.
Preferably, the second push-out cylinder is fixedly installed on one side of the middle of the upper end of the workbench through a bolt base, the first push-out cylinder is fixedly installed on the other side of the middle of the upper end of the workbench through a bolt base, and the first push-out cylinder and the second push-out cylinder are both connected into the electric cabinet through signal lines.
The invention has the advantages that:
the device will transport the material, detects the material, and the screening material action is integrated integratively, has simplified the test procedure, adopts the robot to carry out transporting of material, can reduce intensity of labour, improves work efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a perspective view of an automated inspection device according to the present invention;
FIG. 2 is an enlarged view of a portion of a first station of an automated inspection apparatus according to the present invention;
FIG. 3 is an enlarged view of a portion of the bottom support of an automated inspection device according to the present invention;
fig. 4 is a partially enlarged view of a second station of the automated inspection device of the present invention.
The reference numerals are explained below:
1. an electric cabinet; 2. a frame; 3. a rear box door; 4. a protective cover; 5. a first detection box; 6. a discharging tray; 7. a work indicator light; 8. a work table; 9. a front box door; 10. a six-axis robot; 11. an observation window; 12. a tray to be tested; 13. a second detection box; 14. a first push-out cylinder; 15. a qualified placing groove; 16. a universal wheel; 17. a second push-out cylinder; 18. the standing groove that awaits measuring.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the examples given herein without any inventive step, are within the scope of the present invention.
Referring to fig. 1-4, the invention provides an operation method of an automatic detection device, the automatic detection device comprises a frame 2, an electric cabinet 1, a six-axis robot 10 and a workbench 8, the electric cabinet 1 is arranged on one side inside the frame 2, the electric cabinet 1 is a control core of the whole device, universal wheels 16 are arranged at the lower end of the frame 2, the universal wheels 16 are convenient for moving with the device and leveling the device, the workbench 8 is arranged at the upper end of the frame 2, the workbench 8 plays a bearing role, a protective cover 4 is arranged at the upper end of the workbench 8, the protective cover 4 plays a protective role, a front box door 9 is arranged at the front side of the protective cover 4, the front box door 9 is convenient for taking out a tray 12 to be detected and a discharging tray 6, a rear box door 3 is arranged at the rear side of the protective cover 4, the rear box door 3 is convenient for realizing detection and maintenance of the device, observation windows 11, the observation window 11 is convenient for observing the working condition in the device, the working indicator lamp 7 is installed at the upper end of the protective cover 4, the working indicator lamp 7 flickers to indicate the working state of the device, the red light flickers to indicate that the device is abnormal, the yellow light flickers to indicate that all the objects are measured, the tray 12 to be measured is installed at one side of the front side of the upper end of the workbench 8, the tray 12 to be measured is convenient for storing the materials, the placing groove 18 to be measured is arranged at the upper end of the tray 12 to be measured, the placing groove 18 to be measured is used for storing the objects to be measured and detecting unqualified objects, the placing tray 6 is installed at the other side of the front side of the upper end of the workbench 8, the placing tray 6 is convenient for storing the materials, the qualified placing groove 15 is arranged at the upper end of the placing tray 6, the qualified placing groove 15 is used for storing the materials to be detected, the six-axis robot 10 is installed at the middle, the second push-out cylinder 17 is used for opening the second detection box 13, the first push-out cylinder 14 is installed on the other side of the middle of the upper end of the workbench 8, the first push-out cylinder 14 is used for opening the first detection box 5, the second detection box 13 is installed on one side of the rear side of the upper end of the workbench 8, the second detection box 13 is used for detecting materials, two-station detection is achieved, the first detection box 5 is installed on the other side of the rear side of the upper end of the workbench 8, and the first detection box 5 is used for detecting materials and achieving two-station detection;
by adopting the structure, before measurement, the tray 12 to be detected is taken out, materials to be detected are placed in the placing groove 18 to be detected at the upper end of the tray 12 to be detected, then the tray 12 to be detected is placed at the upper end of the workbench 8, the electric cabinet 1 controls the six-axis robot 10 to grab the materials in the placing groove 18 to be detected, meanwhile, the electric cabinet 1 controls the first push-out cylinder 14 to work, the box cover of the first detection box 5 is pushed open, the grabbed materials are placed in the first detection box 5 by the six-axis robot 10 to be detected, then, the electric cabinet 1 controls the second push-out cylinder 17 to work, the box cover of the second detection box 13 is opened, the six-axis robot 10 grabs the materials in the placing groove 18 to be detected and places the materials in the second detection box 13 to be detected, automatic grabbing and conveying of the materials are realized, the labor intensity is reduced, and the working efficiency is improved, adopt the duplex position to detect, realize the interval operation, the time is utilized rationally, further improve work efficiency, after first detection case 5 detects the completion, first release cylinder 14 is opened the case lid of first detection case 5, six axis robot 10 takes out the material that detects the completion, if the material detects qualifiedly, place the material inside qualified standing groove 15 in blowing tray 6 upper end, if the material detects nonconforming, then place the primary importance, this operation is carried out equally after the detection of second detection case 13 is accomplished, thereby realize the autofilter of material, repeat the above-mentioned operation, finally realized the material transport, the material detects, the integration of material screening, adopt six axis robot 10 to carry out the transportation of material, the work efficiency is improved, the cost of labor is reduced.
Preferably, the electric cabinet 1 is fixedly arranged on one side inside the frame 2 through a bolt base, the universal wheels 16 are fixedly arranged on the lower end of the frame 2 through bolts, the number of the universal wheels 16 is four, the workbench 8 is welded on the upper end of the frame 2, the protective cover 4 is fixedly arranged on the upper end of the workbench 8 through bolts, the protective cover 4 is a square frame, the front box door 9 is hinged on the front side of the protective cover 4 through a hinge, the rear box door 3 is hinged on the rear side of the protective cover 4 through a hinge, transparent plastic windows are arranged in the middle parts of the front box door 9 and the rear box door 3, the observation windows 11 are embedded on two sides of the protective cover 4, the observation window 11 is made of transparent plastic, the work indicator lamp 7 is fixedly arranged on the upper end of the protective cover 4 through an electronic base and is connected into the electric cabinet 1 through a signal wire, the tray 12 to be measured is fixedly clamped on one side, the number of the placement grooves 18 to be detected is 100, the placement grooves are uniformly distributed at the upper end of the tray 12 to be detected, the material placing trays 6 are fixedly clamped at the other side of the front side of the upper end of the workbench 8 through clamping grooves, the qualified placement grooves 15 are formed at the upper end of the material placing trays 6 through a machining mode, the number of the qualified placement grooves 15 is 100, the placement grooves are uniformly distributed at the upper end of the material placing trays 6, the six-axis robot 10 is fixedly arranged at the middle part of the upper end of the workbench 8 through a bolt base and is connected into the electric cabinet 1 through a signal line, the second detection cabinet 13 is fixedly arranged at one side of the rear side of the upper end of the workbench 8 through a bolt, the upper end of the second detection cabinet 13 is provided with a cabinet cover, the first detection cabinet 5 is fixedly arranged at the other side of the rear side of the upper end of the workbench 8 through a bolt, the upper end of the second detection cabinet 13 is provided with a cabinet cover, the second push, the first ejecting cylinder 14 and the second ejecting cylinder 17 are both connected to the electric cabinet 1 through signal lines.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.
Claims (9)
1. An operation method of an automatic detection device, the automatic detection device comprises a rack (2), an electric cabinet (1), a six-axis robot (10) and a workbench (8), and is characterized in that: the automatic detection device is characterized in that an electric cabinet (1) is installed on one side inside a rack (2), universal wheels (16) are installed at the lower end of the rack (2), a workbench (8) is installed at the upper end of the rack (2), a protective cover (4) is installed at the upper end of the workbench (8), a front box door (9) is installed at the front side of the protective cover (4), a rear box door (3) is installed at the rear side of the protective cover (4), observation windows (11) are arranged on two sides of the protective cover (4), a work indicator lamp (7) is installed at the upper end of the protective cover (4), a tray (12) to be detected is installed on one side of the front side of the upper end of the workbench (8), a standing groove (18) to be detected is arranged at the upper end of the tray (12), a discharging tray (6) is installed on the other side of, the six-axis robot (10) is mounted in the middle of the upper end of the workbench (8), a second push-out cylinder (17) is mounted on one side of the middle of the upper end of the workbench (8), a first push-out cylinder (14) is mounted on the other side of the middle of the upper end of the workbench (8), a second detection box (13) is mounted on one side of the rear side of the upper end of the workbench (8), and a first detection box (5) is mounted on the other side of the rear side of the upper end of the workbench (8);
by adopting the structure, before measurement, the tray (12) to be detected is taken out, the material to be detected is placed in the placing groove (18) to be detected at the upper end of the tray (12) to be detected, the tray (12) to be detected is placed at the upper end of the workbench (8), the electric cabinet (1) controls the six-axis robot (10) to grab the material in the placing groove (18) to be detected, meanwhile, the electric cabinet (1) controls the first push-out cylinder (14) to work to push the box cover of the first detection box (5) open, the six-axis robot (10) puts the grabbed material in the first detection box (5) for detection, then, the electric cabinet (1) controls the second push-out cylinder (17) to work to open the box cover of the second detection box (13), the six-axis robot (10) grabs the material in the placing groove (18) to be detected and places the material in the second detection box (13) for detection, realize the automation of material and snatch and transport, after first detection case (5) detected the completion, first release cylinder (14) are opened the case lid of first detection case (5), six axis robot (10) take out the material that detects the completion, if the material detects qualifiedly, then place the material inside qualified standing groove (15) of blowing tray (6) upper end, if the material detects nonconformity, then place original position, this operation is carried out equally after the detection of second detection case (13) was accomplished, thereby realize the autofilter of material, repeat above-mentioned operation, finally realized the material and transported, the material detects, the integration of material screening.
2. The method of claim 1, wherein the automated inspection device comprises: the electric cabinet (1) is fixedly installed on one side inside the rack (2) through a bolt base, the universal wheels (16) are fixedly installed at the lower end of the rack (2) through bolts, and the number of the universal wheels (16) is four.
3. The method of claim 1, wherein the automated inspection device comprises: workstation (8) welding is in frame (2) upper end, safety cover (4) pass through bolt fixed mounting and are in workstation (8) upper end, safety cover (4) are square frame.
4. The method of claim 1, wherein the automated inspection device comprises: front chamber door (9) articulate through the hinge safety cover (4) front side, back chamber door (3) articulate through the hinge safety cover (4) rear side, front chamber door (9) with back chamber door (3) middle part all is provided with the transparent plastic window.
5. The method of claim 1, wherein the automated inspection device comprises: observation window (11) are inlayed safety cover (4) both sides, observation window (11) are made by transparent plastic, work pilot lamp (7) are in through electron base fixed mounting safety cover (4) upper end to access through signal line electric cabinet (1).
6. The method of claim 1, wherein the automated inspection device comprises: the utility model discloses a test, including workstation (8), stand and blowing tray (6), the mode shaping that awaits measuring tray (12) were in through draw-in groove fixed mounting card workstation (8) upper end front side one side, the standing groove (18) that awaits measuring is in through the mode shaping of machining stand (12) upper end that awaits measuring, the standing groove (18) that awaits measuring is total 100, and evenly distributed is in the tray (12) upper end that awaits measuring, blowing tray (6) are in through draw-in groove fixed mounting card workstation (8) upper end front side opposite side, qualified standing groove (15) are in through the mode shaping of machining blowing tray (6) upper end, total 100 of qualified standing groove (15), evenly distributed is in blowing tray (6) upper end.
7. The method of claim 1, wherein the automated inspection device comprises: the six-axis robot (10) is fixedly installed in the middle of the upper end of the workbench (8) through a bolt base and is connected into the electric cabinet (1) through a signal line.
8. The method of claim 1, wherein the automated inspection device comprises: the second detection box (13) is fixedly installed on one side of the rear side of the upper end of the workbench (8) through bolts, a box cover is arranged on the upper end of the second detection box (13), and the first detection box (5) is fixedly installed on the other side of the rear side of the upper end of the workbench (8) through bolts.
9. The method of claim 1, wherein the automated inspection device comprises: the second pushing cylinder (17) is fixedly mounted on one side of the middle of the upper end of the workbench (8) through a bolt base, the first pushing cylinder (14) is fixedly mounted on the other side of the middle of the upper end of the workbench (8) through a bolt base, and the first pushing cylinder (14) and the second pushing cylinder (17) are connected into the electric cabinet (1) through signal lines.
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| CN201710421794.2A CN107096732B (en) | 2017-06-07 | 2017-06-07 | Operation method of automatic detection device |
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| CN201710421794.2A CN107096732B (en) | 2017-06-07 | 2017-06-07 | Operation method of automatic detection device |
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| CN107096732B true CN107096732B (en) | 2020-02-11 |
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| CN107505456A (en) * | 2017-09-29 | 2017-12-22 | 重庆南方数控设备有限责任公司 | Full-automatic detection formula thrombelastogram instrument and application method |
| CN107866383A (en) * | 2017-11-29 | 2018-04-03 | 苏州博来喜电器有限公司 | A kind of power-driven saw measurement jig |
| CN110887850A (en) * | 2019-12-23 | 2020-03-17 | 江西服装学院 | Radiation protection surface fabric detection device |
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