Wet desulfurization wastewater recycling treatment system and treatment method thereof
Technical Field
The invention relates to the field of wet desulfurization wastewater of thermal power plants, in particular to a wet desulfurization wastewater recycling treatment system and a wet desulfurization wastewater recycling treatment method.
Background
Wet desulfurization in thermal power plant produces a large amount of waste water, the cost of waste water is more complicated, the main solid components in waste water are dust and gypsum, and the liquid phase is mainly magnesium sulfate, magnesium chloride, calcium sulfate, calcium chloride and other salts. Because of the complex condition of changing the fire coal condition, the composition difference of the wet desulphurization waste water is also larger. The existing wastewater treatment technology mainly comprises the steps of adding chemicals to pretreat through a three-header, and then carrying out advanced treatment through reverse osmosis membrane, multi-effect evaporation, MVR evaporation and other processes, so as to realize zero emission of desulfurization wastewater.
The three-header dosing is to sequentially add medicines such as slaked lime milk, sodium carbonate, flocculating agent and the like into the desulfurization wastewater, and adjust the PH of the wastewater to be neutral; the pretreated wastewater is subjected to advanced treatment by utilizing technologies such as reverse osmosis membrane, multi-effect evaporation, MVR evaporation and the like. The technology has higher dosing cost, reverse osmosis membrane cost and steam consumption running cost, poor economy, the treated wastewater can not realize resource utilization, and a large amount of magnesium ions and chloride ions in the wastewater can not be effectively recycled.
Calcium chloride and magnesium hydroxide are two important chemical synthetic products, wherein the calcium chloride is mainly used for drying agents and snow melting agents, the magnesium hydroxide is mainly used for fireproof flame retardants, and the application is huge. At present, the domestic calcium chloride production adopts a method of hydrochloric acid and limestone (slaked lime) neutralization to generate a calcium chloride solution, and then the calcium chloride solution is dried to obtain a calcium chloride finished product; magnesium hydroxide is produced by using magnesia as material and alkali solution after dissolution. Both the production needs to consume a certain amount of raw materials, so the current market price is higher.
The wastewater of the limestone-gypsum wet desulfurization process contains a large amount of chloride ions and magnesium ions, and the chloride ions and the magnesium ions in the wastewater are directly discharged after the conventional wastewater treatment, so that water pollution and waste are caused. To above-mentioned problem, this patent provides a wet flue gas desulfurization waste water resourceful treatment system, utilizes the flue gas of desulfurization entry as dry medium, carries out concentration decrement to desulfurization waste water, obtains strong acidity, high chloride ion's concentrate, later utilizes low-priced slaked lime to add medicine, solid-liquid separation, flocculation precipitation process, obtains calcium chloride clear solution and magnesium hydrate solid, can produce calcium chloride and magnesium hydrate product respectively after the drying, realizes changing waste into valuables, solves desulfurization waste water emission's problem simultaneously.
Disclosure of Invention
The invention aims to provide a wet desulphurization wastewater recycling treatment system and a wet desulphurization wastewater recycling treatment method, which aim to solve the technical problems that the prior art is easy to cause water pollution and waste; and solves the technical problems of complex technical process and higher operation cost in the prior art.
In order to achieve the above purpose, the invention adopts the following technical scheme:
a wet desulfurization wastewater recycling treatment system is characterized in that: the desulfurization waste water pretreatment system comprises a concentration tower, a pre-desulfurization flue and a desulfurization waste water storage tank, wherein the pre-desulfurization flue and the desulfurization waste water storage tank are connected with the concentration tower in sequence, the lower part of the concentration tower is connected with the pre-desulfurization flue through a booster fan, the upper part of a part connected with the pre-desulfurization flue on the pre-desulfurization flue is connected with the top of the concentration tower through a pipeline, the desulfurization waste water storage tank is connected with the lower part of the concentration tower through a conveying pump, a demister and a spraying layer are sequentially arranged in the upper part of the concentration tower from top to bottom, and the spraying layer is connected with the lower part of the concentration tower through a circulating pump arranged outside the concentration tower;
the first-stage conditioning system comprises a thick slurry discharge pump, a first-stage conditioning box and a first solid-liquid separation device which are sequentially connected along the water flow direction, wherein the thick slurry discharge pump is connected with the bottom of the concentrating tower, the first-stage conditioning box is connected with a first chemical adding device, and the first solid-liquid separation device is connected with a first collecting tank;
the depth modulation system comprises a depth modulation box, a clarification flocculation tank and a solid-liquid separation device II which are sequentially connected along the water flow direction, wherein the depth modulation box is simultaneously connected with the solid-liquid separation device I and the dosing device II, and the clarification flocculation tank and the solid-liquid separation device II are both connected with the collecting tank II;
the solid calcium chloride generation system comprises a dryer, a drying fan and a collecting tank III, wherein the dryer is connected with the deep modulation system through a solid-liquid separation device II, and the dryer and the collecting tank III are both connected with the dryer.
Further preferably, the spraying layers are at least two layers, a single-phase hollow cone pressure nozzle is arranged on the spraying layers, and the particle size of the sprayed liquid drops is 1500-1400 microns.
Further, the demister is at least one layer and is a mechanical demister.
In addition, the first dosing device is internally provided with slaked lime, the second dosing device is a multistage series dosing device, and the slaked lime and the flocculating agent are arranged in the second dosing device.
More preferably, the first collecting tank is a first-stage waste residue collecting tank, the second collecting tank is a magnesium hydroxide collecting tank, and the third collecting tank is a calcium chloride collecting tank.
The treatment method of the wet desulfurization wastewater recycling treatment system is characterized by comprising the following steps of:
step one, desulfurization wastewater pretreatment: pumping desulfurization wastewater in a desulfurization wastewater storage tank into a concentration tower through a delivery pump, pumping high-temperature flue gas in a desulfurization front flue into the concentration tower through a booster fan, sequentially passing through a spraying layer in the concentration tower and a demister, returning the high-temperature flue gas to the desulfurization front flue through a pipeline arranged at the top of the concentration tower, spraying the desulfurization wastewater through the spraying layer, and evaporating the desulfurization wastewater into concentrated waste liquid through the high-temperature flue gas;
step two, primary tempering of desulfurization wastewater: pretreating desulfurization wastewater in the first step, enabling concentrated waste liquid to enter a first-stage conditioning tank through a thick slurry discharge pump, conditioning the desulfurization wastewater in the first-stage conditioning tank by using slaked lime arranged in a first dosing device, and separating generated first-stage filtering liquid from first-stage waste residues after conditioning by a first solid-liquid separation device;
step three, deep tempering of desulfurization wastewater: after desulfurization wastewater is subjected to primary quenching and tempering in the second step, the primary filtering liquid enters a deep-mixing box, slaked lime and flocculating agent in a second dosing device are utilized for quenching and tempering, and after quenching and tempering, the generated calcium chloride clear liquid is separated from magnesium hydroxide solids after being treated by a solid-liquid clarification flocculation tank and a second separation device;
step four, generating solid calcium chloride: and (3) after the desulfurization wastewater is subjected to deep tempering treatment in the step (III), enabling the calcium chloride clear liquid to enter a dryer, and drying the calcium chloride clear liquid through hot air by a drying fan to generate calcium chloride salt, so that the recycling treatment of the desulfurization wastewater is completed.
Further preferably, the temperature of the high-temperature flue gas in the first step is 100-150 ℃, and the flow velocity of the high-temperature flue gas in the tower is 2-5 m/s; the spraying liquid-gas ratio of the spraying layer is 1-10L/M 3 The method comprises the steps of carrying out a first treatment on the surface of the The PH value of the concentrated waste liquid is 0.2-2.0, and the concentration of chloride ions is 50000 mg/L-250000 mg/L, so that the concentrated waste liquid is a strong acid high corrosion liquid.
In addition, the PH value of the primary filtering liquid in the second step is 4-6.
More preferably, after the primary filtering liquid in the third step is quenched and tempered by the slaked lime and the flocculating agent in the second dosing device, the PH value is 9-11.5.
Compared with the prior art, the invention has the following characteristics and beneficial effects:
the invention realizes the evaporation of the wastewater by utilizing the waste heat of the flue gas, can complete the concentration process of the desulfurization wastewater without an additional heat source, and solves the technical problem of the influence of complex and variable wastewater components on the process technology.
According to the invention, chloride ions and magnesium ions in the wastewater are utilized, and chemical dosing tempering is performed through the slaked lime with low price, so that calcium chloride and magnesium hydroxide products are finally generated, and the recycling of the wastewater is realized.
The invention has simple process and operation cost far lower than that of the conventional wastewater treatment processes such as membrane treatment, multi-effect evaporation and the like, can recycle the pure water in the wastewater, and reduces the water consumption of the subsequent desulfurization system.
The invention has the characteristics of safety, applicability and the like, has good popularization and practical value, and can generate good economic benefit after wide popularization and application.
Drawings
FIG. 1 is a schematic diagram of a wet desulfurization wastewater reclamation treatment system according to the present invention;
FIG. 2 is a flow chart of the operation of the invention for recycling desulfurization waste water.
Reference numerals: 1-a concentration tower; 2-a flue before desulfurization; 3-a desulfurization waste water storage tank; 4-a booster fan; 5-a delivery pump; 6-demister; 7-spraying a layer; 8-a circulating pump; 9-a thick stock discharge pump; 10-a first-stage tempering box; 11-a first solid-liquid separation device; 12-a first medicine adding device; 13-depth modulation box; 14-clarifying a flocculation tank; 15-a second solid-liquid separation device; 16-collecting groove I; 17-a second collecting tank; 18-a dryer; 19-a drying blower; 20-collecting tank III; 21-a second medicine adding device.
Detailed Description
In order to make the technical means, innovative features, achieved objects and effects of the present invention more obvious, the invention is further described with reference to the accompanying drawings.
The examples described herein are specific embodiments of the present invention, which are intended to illustrate the inventive concept, are intended to be illustrative and exemplary, and should not be construed as limiting the invention to the embodiments and scope of the invention. In addition to the embodiments described herein, those skilled in the art can adopt other obvious solutions based on the disclosure of the claims and specification of the present application, including those adopting any obvious substitutions and modifications to the embodiments described herein.
A wet desulfurization wastewater recycling treatment system is shown in fig. 1, and comprises a desulfurization wastewater pretreatment system, a primary tempering system, a deep modulation system and a solid calcium chloride generation system which are sequentially connected, wherein the desulfurization wastewater pretreatment system comprises a concentration tower 1, a desulfurization front flue 2 and a desulfurization wastewater storage tank 3 which are connected with the concentration tower 1, the lower part of the concentration tower 1 is connected with the desulfurization front flue 2 through a booster fan 4, the upper part of the portion, which is connected with the desulfurization front flue 2, of the desulfurization front flue 2 is connected with the top of the concentration tower 1 through a pipeline, the desulfurization wastewater storage tank 3 is connected with the lower tower body of the concentration tower 1 through a conveying pump 5, a demister 6 and a spraying layer 7 are sequentially arranged in the upper tower body of the concentration tower 1 from top to bottom, the demister 6 is at least one layer of mechanical demister, the spraying layer 7 is connected with the lower tower body of the concentration tower 1 through a circulating pump 8 which is arranged outside the concentration tower 1, the spraying layer 7 is at least two layers, a single-phase hollow cone pressure nozzle is arranged on the spraying layer 7, and the particle size of liquid drops is 1500-1400 microns.
The first-stage conditioning system comprises a thick slurry discharge pump 9, a first-stage conditioning box 10 and a first solid-liquid separation device 11 which are sequentially connected along the water flow direction, wherein the thick slurry discharge pump 9 is connected with the bottom of the concentration tower 1, the first-stage conditioning box 10 is connected with a first dosing device 12, the first solid-liquid separation device 11 is connected with a first collecting tank 16, the first collecting tank 16 is a first-stage waste residue collecting tank, and slaked lime is filled in the first dosing device 12.
The depth modulation system comprises a depth modulation box 13, a clarification flocculation tank 14 and a second solid-liquid separation device 15 which are sequentially connected along the water flow direction, wherein the depth modulation box 13 is simultaneously connected with a first solid-liquid separation device 11 and a second dosing device 21, the clarification flocculation tank 14 and the second solid-liquid separation device 15 are both connected with a second collecting tank 17, the second dosing device 21 is a multistage series-connection dosing device, slaked lime and flocculant are arranged in the second collecting tank, and the second collecting tank 17 is a magnesium hydroxide collecting tank.
The solid calcium chloride generating system comprises a dryer 18, a drying fan 19 and a third collecting tank 20, wherein the dryer 18 is connected with the deep modulation system through a second solid-liquid separation device 15, the dryer 18 and the third collecting tank 20 are both connected with the dryer 18, and the third collecting tank 20 is a calcium chloride collecting tank.
The invention also relates to a treatment method of the wet desulfurization wastewater recycling treatment system, which is characterized by comprising the following steps as shown in fig. 2:
step one, desulfurization wastewater pretreatment: the desulfurization wastewater in the desulfurization wastewater storage tank 3 is pumped into the concentration tower 1 through the delivery pump 5, and meanwhile, the desulfurization wastewater in the pre-desulfurization flue 2 is pumped into the concentration tower through the booster fan 4The high-temperature flue gas is pumped into a concentration tower 1, the high-temperature flue gas sequentially passes through a spraying layer 7 and a demister 8 in the concentration tower 1 and then returns to a pre-desulfurization flue 2 through a pipeline arranged at the top of the concentration tower 1, desulfurization waste water is sprayed through the spraying layer 7, and the high-temperature flue gas evaporates the desulfurization waste water into concentrated waste liquid, wherein the temperature of the high-temperature flue gas is 100-150 ℃, and the flow rate of the high-temperature flue gas in the tower is 2-5 m/s; the spraying liquid-gas ratio of the spraying layer (7) is 1-10L/M 3 The method comprises the steps of carrying out a first treatment on the surface of the The PH value of the concentrated waste liquid is 0.2-2.0, and the concentration of chloride ions is 50000 mg/L-250000 mg/L, so that the concentrated waste liquid is a strong acid high corrosion liquid.
Step two, primary tempering of desulfurization wastewater: after the desulfurization wastewater is pretreated in the first step, concentrated waste liquid enters a first-stage tempering tank 10 through a thick slurry discharge pump 9, the desulfurization wastewater in the first-stage tempering tank 10 is tempered by slaked lime arranged in a first dosing device 12, after tempering, the desulfurization wastewater is treated by a first solid-liquid separation device 11, and the generated first-stage filtering liquid and the first-stage waste residue are separated, wherein the PH value of the first-stage filtering liquid is 4-6.
Step three, deep tempering of desulfurization wastewater: after desulfurization wastewater is subjected to primary quenching and tempering in the second step, the primary filtering liquid enters a deep-brewing box 13, slaked lime and flocculating agent in a second dosing device 21 are utilized for quenching and tempering, and the PH value after quenching and tempering is 9-11.5. After tempering, the calcium chloride clear liquid and the magnesium hydroxide solid are separated after being treated by a solid-liquid clarification flocculation tank 14 and a separation device II 15, and the magnesium hydroxide solid enters a collection tank II 17.
Step four, generating solid calcium chloride: after the desulfurization wastewater is subjected to deep tempering treatment in the third step, the clear calcium chloride solution enters a dryer 11, and is subjected to hot air drying by a drying fan 19 to generate calcium chloride product salt, and the calcium chloride product salt enters a collecting tank III 20, so that the desulfurization wastewater treatment is completed.
The treatment method of the invention is adopted to carry out the recycling treatment of the desulfurization wastewater in the following three embodiments, and the specific results are as follows:
embodiment one: the desulfurization device of the 1000MW coal-fired thermal power plant has the wastewater yield of 15t/h, wherein the wastewater composition is shown in the following table 1:
TABLE 1 desulfurization waste Water composition in example one
Adopting 120 ℃ flue gas as a concentration medium, wherein the flue gas amount is 360000NM 3 And/h, realizing the concentration of waste water in a flue gas concentration tower, and designing the concentration ratio to be 1:10. The diameter of the concentration tower is 6.5 m, the height is 30 m, the continuous slurry discharge amount after concentration is 1.5t/h, the PH of the concentrated slurry after concentration is 1.0, the chloride ion concentration is 120000mg/L, the magnesium ion concentration is 40000mg/L, and the strong acid corrosion characteristic is realized.
Adding a medicine to the concentrated slurry through primary slaked lime to adjust the pH value to 7.0, and precipitating a large amount of calcium sulfate to form sludge; after passing through the solid-liquid separation device, the filtrate is used for deep dosing treatment, the PH is slowly controlled to rise to 10.0, a large amount of magnesium hydroxide is separated out, and meanwhile, calcium chloride clear liquid is formed. And (3) respectively obtaining a calcium chloride solution and solid magnesium hydroxide after passing through a flocculation precipitation device and a solid-liquid separation device, and evaporating the calcium chloride solution by using a dryer to obtain calcium chloride solids.
The purity of the final product calcium chloride product is 85 percent (calculated as anhydrous calcium chloride); magnesium hydroxide purity 81% (dry basis).
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.