CN107071940B - Prevent flagging electric heating pipe processingequipment of silk - Google Patents
Prevent flagging electric heating pipe processingequipment of silk Download PDFInfo
- Publication number
- CN107071940B CN107071940B CN201611269831.4A CN201611269831A CN107071940B CN 107071940 B CN107071940 B CN 107071940B CN 201611269831 A CN201611269831 A CN 201611269831A CN 107071940 B CN107071940 B CN 107071940B
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- CN
- China
- Prior art keywords
- powder
- driving mechanism
- supporting seat
- wire
- driving
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000005485 electric heating Methods 0.000 title claims abstract description 16
- 239000000843 powder Substances 0.000 claims abstract description 87
- 238000002347 injection Methods 0.000 claims abstract description 36
- 239000007924 injection Substances 0.000 claims abstract description 36
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 28
- 239000000945 filler Substances 0.000 claims abstract description 20
- 229910052742 iron Inorganic materials 0.000 claims abstract description 14
- 238000004804 winding Methods 0.000 claims abstract description 8
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims abstract description 4
- 238000010438 heat treatment Methods 0.000 claims description 8
- 238000001514 detection method Methods 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 3
- 238000005429 filling process Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 4
- 238000007665 sagging Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/42—Heating elements having the shape of rods or tubes non-flexible
- H05B3/48—Heating elements having the shape of rods or tubes non-flexible heating conductor embedded in insulating material
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/42—Heating elements having the shape of rods or tubes non-flexible
- H05B3/48—Heating elements having the shape of rods or tubes non-flexible heating conductor embedded in insulating material
- H05B3/52—Apparatus or processes for filling or compressing insulating material in tubes
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/002—Heaters using a particular layout for the resistive material or resistive elements
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/017—Manufacturing methods or apparatus for heaters
Landscapes
- Resistance Heating (AREA)
Abstract
The invention discloses a wire-sagging-prevention electric heating pipe processing device, which comprises: annotate powder box, lead bar, annotate powder head, supporting seat, iron plate, first actuating mechanism, second actuating mechanism and third actuating mechanism, wherein: the powder injection box is provided with a guide hole and an annular cavity for containing filler powder; the powder injection head is used for injecting the filler powder in the ring cavity into the pipe fitting to be filled with the powder; the lead bar is used for winding the resistance wire; the iron block is provided with a threading hole; the supporting seat is provided with a core column made of a magnet material; the first driving mechanism is used for driving the lead wire rod to rotate and perform linear reciprocating motion towards the direction of the guide hole; the second driving mechanism is used for driving the supporting seat to perform linear reciprocating motion towards the direction of the guide hole; the third driving mechanism is used for driving the supporting seat to vibrate. The powder filling device has the advantages that the resistance wire is supported by the lead bar and rotates while being separated from the resistance wire in the powder filling process, so that the problem that the resistance wire droops in the powder filling process can be effectively solved.
Description
Technical Field
The invention relates to the technical field of heating pipe processing, in particular to a wire-sagging-prevention electric heating pipe processing device.
Background
The heating pipe is formed by filling an electric heating wire into a seamless metal pipe (a carbon steel pipe, a titanium pipe, a stainless steel pipe and a copper pipe), filling magnesium oxide powder with good heat conductivity and insulativity into a gap part, then shrinking the pipe, and processing the pipe into various shapes required by users. Current heating pipe is in the course of working, all pack the resistance wire into the pipe fitting earlier through the threading machine after to the inside filler powder that fills of pipe fitting again, because the resistance wire is very thin for pack the in-process, the filler powder of whereabouts can drag the resistance drop down, thereby causes the flagging problem of resistance wire, the urgent need to be improved.
Disclosure of Invention
Based on the technical problems existing in the background technology, the invention provides an electric heating pipe machining device capable of preventing wire sag.
The invention provides a wire-sagging-prevention electric heating pipe processing device, which comprises: annotate powder box, lead bar, annotate powder head, supporting seat, iron plate, first actuating mechanism, second actuating mechanism and third actuating mechanism, wherein:
the powder injection box is provided with a guide hole with two through ends, the inner part of the powder injection box is provided with an annular cavity which is annularly arranged around the guide hole, and the annular cavity is used for containing filler powder;
the powder injection head is arranged at the lower end of the powder injection box and is used for injecting the filler powder in the ring cavity into the pipe fitting to be filled with the powder;
the lead bar is positioned above the powder injection box and used for winding the resistance wire, the lead bar is vertically arranged, and the axial lead of the lead bar is superposed with the axial lead of the guide hole;
the iron block is provided with a threading hole;
the supporting seat is positioned below the powder injection box, a core column made of a magnet material is arranged on the supporting seat, and a clamping mechanism used for keeping the pipe fitting to be powder filled vertically fixed is arranged on the supporting seat and positioned on the periphery of the core column;
the first driving mechanism is used for driving the lead wire rod to rotate and perform linear reciprocating motion towards the direction of the guide hole;
the second driving mechanism is used for driving the supporting seat to perform linear reciprocating motion towards the direction of the guide hole;
the third driving mechanism is used for driving the supporting seat to vibrate.
Preferably, the interior of the ring cavity is provided with a heating element for heating and drying the filler powder contained in the ring cavity.
Preferably, one end of the lead bar, which is far away from the powder injection box, is provided with a lead ring.
Preferably, the powder injection heads are arranged in a plurality, and all the powder injection heads are uniformly distributed around the guide hole in an annular mode.
Preferably, the outer peripheral surface of the powder injection head is coated with a soft rubber pad.
Preferably, the first driving mechanism and the second driving mechanism respectively comprise an execution unit and a control unit for controlling the power of the execution unit.
Preferably, a distance sensor for detecting a distance between the stem and the lead bar is embedded in an end of the stem; the distance sensor is respectively connected with the control units in the first driving mechanism and the second driving mechanism and respectively transmits detection data to the control units in the first driving mechanism and the second driving mechanism, and the control units in the first driving mechanism and the second driving mechanism respectively control the execution units in the first driving mechanism and the second driving mechanism to act according to the received detection data.
Preferably, the third drive mechanism is a vibration motor.
According to the invention, a powder injection box is used for containing filler powder, a powder injection head is used for injecting the filler powder into a pipe fitting, a lead bar is used for winding a resistance wire, a supporting seat is used for supporting the pipe fitting, an iron block is used for fixing the resistance wire wound on the lead bar, a first driving mechanism is used for driving the lead bar to rotate and linearly move towards a guide hole at the same time, a second driving mechanism is used for driving the supporting seat to linearly move towards the guide hole, a third driving mechanism is used for driving the supporting seat to vibrate, and the specific working mode is as follows: winding a resistance wire on a lead bar, fixing the upper end of the resistance wire with the lead bar, fixing the lower end of the resistance wire with an iron block, vertically fixing a pipe fitting on a supporting seat, and enabling a core column on the supporting seat to be positioned inside the pipe fitting, so that a first driving mechanism and a second driving mechanism are beneficial to driving the lead bar and the supporting seat to move towards a guide hole respectively, and enabling the lead bar to penetrate through the guide hole and extend into the pipe fitting fixed on the supporting seat, and at the moment, the iron block is fixed with the core column under the suction force of the core column, so that the lower end of the resistance wire is fixed; then the upper end of the resistance wire and the lead wire rod are loosened, the powder injection head is used for injecting powder into the pipe fitting, in the powder injection process, the first driving mechanism acts to drive the lead wire rod to slowly rotate and slowly move upwards while slowly rotating so as to enable the lead wire rod to gradually separate from the resistance wire, and the third driving mechanism acts to drive the supporting seat to vibrate so as to fill the filling powder into the pipe. The structure that the resistance wire is supported by the wire leading rod and is separated from the resistance wire while rotating in the powder filling process is arranged, so that the problem that the resistance wire droops in the powder filling process can be effectively solved.
Drawings
Fig. 1 is a schematic structural diagram of an electric heating tube processing device for preventing wire sagging according to the present invention.
Detailed Description
The technical solution of the present invention will be described in detail below with reference to specific examples.
As shown in fig. 1, fig. 1 is a schematic structural diagram of an electric heating tube processing device for preventing wire sagging according to the present invention.
Referring to fig. 1, an apparatus for processing an electric heating tube capable of preventing wire sagging according to an embodiment of the present invention includes: annotate powder box 1, lead wire stick 2, annotate powder head 3, supporting seat 4, iron plate 5, first actuating mechanism, second actuating mechanism and third actuating mechanism, wherein:
the powder injection box 1 is provided with a guide hole with two through ends, the inside of the powder injection box 1 is provided with an annular cavity annularly arranged around the guide hole, and the annular cavity is used for containing filler powder; the powder injection head 3 is arranged at the lower end of the powder injection box 1 and is used for injecting the filler powder in the ring cavity into a pipe fitting to be filled with the powder; the lead bar 2 is positioned above the powder injection box 1 and used for winding the resistance wire 6, the lead bar 2 is vertically arranged, and the axis of the lead bar 2 is superposed with the axis of the guide hole; the iron block 5 is provided with a threading hole; the supporting seat 4 is located the below of annotating powder box 1, is equipped with the stem 9 that is formed by the preparation of magnet material on the supporting seat 4, and the periphery that just is located stem 9 on the supporting seat 4 is equipped with and is used for making and wait to irritate the vertical fixed fixture 8 of powder pipe fitting 7 maintenance.
The first driving mechanism and the second driving mechanism respectively comprise an execution unit and a control unit for controlling the power of the execution unit, the first driving mechanism is used for driving the lead bar 2 to rotate and linearly reciprocate towards the direction of the guide hole, and the second driving mechanism is used for driving the supporting seat 4 to linearly reciprocate towards the direction of the guide hole; the third driving mechanism is a vibration motor and is used for driving the supporting seat 4 to vibrate.
According to the invention, a powder injection box 1 is used for containing filler powder, a powder injection head 3 is used for injecting the filler powder into a pipe fitting 7, a lead bar 2 is used for winding a resistance wire 6, a supporting seat 4 is used for supporting the pipe fitting 7, an iron block 5 is used for fixing the resistance wire 6 wound on the lead bar 2, a first driving mechanism is used for driving the lead bar 2 to rotate and linearly move towards a guide hole direction at the same time, a second driving mechanism is used for driving the supporting seat 4 to linearly move towards the guide hole direction, a third driving mechanism is used for driving the supporting seat 4 to vibrate, and the specific working mode is as follows: winding a resistance wire 6 on a lead bar 2, fixing the upper end of the resistance wire 6 with the lead bar 2, fixing the lower end of the resistance wire with an iron block 5, vertically fixing a pipe fitting 7 on a supporting seat 4, and enabling a core column 9 on the supporting seat 4 to be positioned inside the pipe fitting 7, so that a first driving mechanism and a second driving mechanism are beneficial to driving the lead bar 2 and the supporting seat 4 to move towards a guide hole respectively, and enabling the lead bar 2 to penetrate through the guide hole and extend into the pipe fitting 7 fixed on the supporting seat 4, and at the moment, the iron block 5 is fixed with the core column 9 under the suction force of the core column 9, so that the lower end of the resistance wire 6 is fixed; then the fixation of the upper end of the resistance wire 6 and the lead bar 2 is loosened, the powder injection head 3 is utilized to inject powder into the pipe fitting 7, in the powder injection process, the first driving mechanism acts to drive the lead bar 2 to slowly rotate and slowly move upwards while slowly rotating so as to be gradually separated from the resistance wire 6, and the third driving mechanism acts to drive the supporting seat 4 to vibrate so as to fill the powder into the pipe. The structure that the resistance wire 6 is supported by the lead bar 2 and is separated from the resistance wire 6 while rotating in the powder filling process is arranged, so that the problem that the resistance wire 6 droops in the powder filling process can be effectively solved.
In the present embodiment, a distance sensor for detecting the distance between the stem 9 and the lead bar 2 is fitted to the end of the stem 9; the distance sensor is respectively connected with the control units in the first driving mechanism and the second driving mechanism and respectively transmits detection data to the control units in the first driving mechanism and the second driving mechanism, and the control units in the first driving mechanism and the second driving mechanism respectively control the execution units in the first driving mechanism and the second driving mechanism to act according to the received detection data. The automatic control of the driving action of the distance sensor can be effectively realized through the matching of the distance sensor, the first driving mechanism and the second driving mechanism.
In this embodiment, the inside of ring chamber is equipped with and is used for carrying out the heating element that heats stoving to the filler powder that holds in its inside to make the filler powder keep high drying state, and the filler powder takes the temperature to pour into in the pipe fitting 7 can further strengthen the compactness of filler powder in the pipe.
In this embodiment, a wire ring 10 for fixing the resistance wire 6 is disposed at one end of the lead bar 2 away from the powder injection box 1, so as to facilitate fixing the resistance wire 6.
In this embodiment, annotate whitewashed head 3 and be equipped with a plurality ofly, each annotates whitewashed head 3 around guiding hole annular equipartition to it is more even, quick to annotate the powder.
In this embodiment, the outer peripheral face cladding of notes powder head 3 has soft cushion to make supporting seat 4 can cushion when 7 ports of pipe fitting and notes powder head 3 touch in the vibration process.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (6)
1. The utility model provides a prevent flagging electric heating pipe processingequipment which characterized in that includes: annotate powder box (1), lead wire stick (2), notes powder head (3), supporting seat (4), iron plate (5), first actuating mechanism, second actuating mechanism and third actuating mechanism, wherein:
the powder injection box (1) is provided with a guide hole with two through ends, an annular cavity annularly arranged around the guide hole is arranged inside the powder injection box (1), and the annular cavity is used for containing filler powder;
the powder injection head (3) is arranged at the lower end of the powder injection box (1) and is used for injecting the filler powder in the ring cavity into a pipe fitting (7) to be filled with the powder;
the lead bar (2) is positioned above the powder injection box (1) and used for winding the resistance wire (6), the lead bar (2) is vertically arranged, and the axis of the lead bar (2) is superposed with the axis of the guide hole;
the iron block (5) is provided with a threading hole;
the supporting seat (4) is positioned below the powder injection box (1), a core column (9) made of a magnet material is arranged on the supporting seat (4), and a clamping mechanism (8) used for keeping the pipe fitting (7) to be powder filled vertically fixed is arranged on the supporting seat (4) and positioned on the periphery of the core column (9);
the first driving mechanism is used for driving the leading bar (2) to rotate and perform linear reciprocating motion towards the direction of the guide hole;
the second driving mechanism is used for driving the supporting seat (4) to do linear reciprocating motion towards the direction of the guide hole;
the third driving mechanism is used for driving the supporting seat (4) to vibrate;
the first driving mechanism and the second driving mechanism respectively comprise an execution unit and a control unit for controlling the power of the execution unit;
a distance sensor for detecting the distance between the stem (9) and the lead bar (2) is embedded in the end part of the stem (9); the distance sensor is respectively connected with the control units in the first driving mechanism and the second driving mechanism and respectively transmits detection data to the control units in the first driving mechanism and the second driving mechanism, and the control units in the first driving mechanism and the second driving mechanism respectively control the execution units in the first driving mechanism and the second driving mechanism to act according to the received detection data.
2. The drop-proof electric heating pipe processing apparatus according to claim 1, wherein the inside of the ring chamber is provided with a heating element for heating and drying the filler powder contained therein.
3. The wire-sagging-prevention electric heating pipe processing device according to claim 1, wherein an end of the wire guiding rod (2) away from the powder injection box (1) is provided with a wire guiding ring (10) for fixing the resistance wire (6).
4. The wire-sagging-prevention electric heating pipe processing device according to claim 1, wherein a plurality of powder injection heads (3) are provided, and each powder injection head (3) is annularly and uniformly distributed around the guide hole.
5. The wire-sagging-prevention electric heating pipe processing device according to claim 1, wherein the outer circumferential surface of the powder injection head (3) is coated with a soft rubber mat.
6. The wire-sagging-prevention electric heating pipe processing apparatus according to any one of claims 1 to 5, wherein the third driving mechanism is a vibration motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611269831.4A CN107071940B (en) | 2016-12-30 | 2016-12-30 | Prevent flagging electric heating pipe processingequipment of silk |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611269831.4A CN107071940B (en) | 2016-12-30 | 2016-12-30 | Prevent flagging electric heating pipe processingequipment of silk |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107071940A CN107071940A (en) | 2017-08-18 |
| CN107071940B true CN107071940B (en) | 2020-09-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611269831.4A Expired - Fee Related CN107071940B (en) | 2016-12-30 | 2016-12-30 | Prevent flagging electric heating pipe processingequipment of silk |
Country Status (1)
| Country | Link |
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| CN (1) | CN107071940B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109121238B (en) * | 2018-08-28 | 2020-11-13 | 扬中市国鹰电器有限公司 | Prevent flagging electric heating pipe processingequipment of silk |
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| CN105228275A (en) * | 2015-09-29 | 2016-01-06 | 安徽省宁国市天成科技发展有限公司 | A kind of heating tube production and processing control system |
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| CN204979379U (en) * | 2015-09-02 | 2016-01-20 | 苏州永佳超硬耐磨材料有限公司 | Automatic measurement powder adding device |
| CN205078793U (en) * | 2015-11-10 | 2016-03-09 | 江苏新美星包装机械股份有限公司 | Magnetic force filling device |
| CN205160816U (en) * | 2015-11-04 | 2016-04-13 | 扬中市三环电热科技有限公司 | Full -automatic applying powder machine |
| CN205419139U (en) * | 2015-10-26 | 2016-08-03 | 扬中市三环电热科技有限公司 | Semi -automatic applying powder machine |
| CN205491229U (en) * | 2016-04-06 | 2016-08-17 | 佛山市三水明兴隆电热器具有限公司 | Automatic powder machine of irritating of heating tube |
| CN205812421U (en) * | 2016-05-23 | 2016-12-14 | 杭州耐思自动化设备有限公司 | Electrothermal tube powder feeding machine |
-
2016
- 2016-12-30 CN CN201611269831.4A patent/CN107071940B/en not_active Expired - Fee Related
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101758935A (en) * | 2009-12-17 | 2010-06-30 | 富美科技有限公司 | Powder filling machine |
| CN201737164U (en) * | 2010-06-11 | 2011-02-09 | 珠海天威飞马打印耗材有限公司 | Powder-filling vibration device |
| CN203876030U (en) * | 2014-04-24 | 2014-10-15 | 西比（湖州）通信科技有限公司 | Powder vibration device |
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| CN105228275A (en) * | 2015-09-29 | 2016-01-06 | 安徽省宁国市天成科技发展有限公司 | A kind of heating tube production and processing control system |
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| CN205812421U (en) * | 2016-05-23 | 2016-12-14 | 杭州耐思自动化设备有限公司 | Electrothermal tube powder feeding machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107071940A (en) | 2017-08-18 |
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