CN107056235B - High-permeability pottery with rock and ore glaze holes and manufacturing process thereof - Google Patents
High-permeability pottery with rock and ore glaze holes and manufacturing process thereof Download PDFInfo
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- CN107056235B CN107056235B CN201710352781.4A CN201710352781A CN107056235B CN 107056235 B CN107056235 B CN 107056235B CN 201710352781 A CN201710352781 A CN 201710352781A CN 107056235 B CN107056235 B CN 107056235B
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
- C04B41/5022—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with vitreous materials
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/85—Coating or impregnation with inorganic materials
- C04B41/86—Glazes; Cold glazes
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Abstract
The invention belongs to the field of ceramic manufacturing, and particularly relates to a rock and ore glaze hole ceramic with high air permeability and a manufacturing process thereof. The glaze of the rock glaze porous ceramic with high air permeability is rock glaze, and the rock glaze is prepared from marlite, volcanic rock, feldspar crude ore, stone ore, hematite, halloysite, gold tailings, pyrophyllite, borax, calcite, dolomite, limestone, montmorillonite, beidellite, illite, gypsum, muscovite, hydromica and cellulose; the rock and mineral glaze has a reddish brown ground color, forms a coarse particle effect on the surface of a blank, improves the contact area of the glaze surface and water, and is prepared from various raw materials and has good air permeability and strong water absorption; when hot water is sprayed on the glaze surface, water stains can be quickly absorbed by the kettle body so as to heat tea soup in the kettle, and meanwhile, a large amount of steam is volatilized, so that the steam quickly rises; the pottery with high gas permeability and rock and mineral glaze holes is environment-friendly and sanitary, and can be used for manufacturing daily ceramics, tea ceremony, perfume ceremony, flower ceremony and other appliances.
Description
Technical Field
The invention belongs to the field of ceramic manufacturing, and particularly relates to a rock and ore glaze hole ceramic with high air permeability and a manufacturing process thereof.
Background
China is the hometown of tea and Chinese people have a long history of drinking tea. Tea sets are necessary appliances in all tea making processes, and dark-red enameled pottery is always favored by tea people, and the words are said in Wen Zheng Heng (Long article will): the teapot is covered by sand, so that the teapot is neither fragrant nor has cooked soup smell. The purple clay teapot is characterized in that mud materials of the teapot are made of porous materials with double-pore structures, pores are fine, the density is high, water is filled in the teapot when the teapot is brewed, then waste water is poured out of the teapot, the teapot is generally called as a sprinkling teapot, the main effect of the sprinkling teapot is that hot air can be internally and externally attacked, tea aroma is forced to be rapidly volatilized, the internal temperature and the external temperature are released together, and therefore the teapot with the air permeability is an important means for improving the performance of the teapot.
However, the raw ore of purple sand is gradually exhausted and the exploitation is limited, the cost for obtaining pure purple sand is higher and higher, the market is filled with various teapots which are made of chemical mud instead of purple sand mud and harm human bodies, in addition, the surface of the traditional purple sand tea set is fine, smooth and uniform, and lacks textures, and the traditional glaze effect can obstruct the air permeability of the purple sand, so that the purple sand and pottery are not glazed, therefore, if other raw materials are used to obtain a tea set with high air permeability similar to the purple sand, the ever-changing requirements of people can be met, the positive economic benefit is achieved, the exploitation of the purple sand can be reduced, the environment is protected, the waste raw materials are utilized, and the positive social benefit is achieved.
Disclosure of Invention
In order to solve the problems, the invention provides a rock and ore glaze hole ceramic with high air permeability and a manufacturing process thereof.
In order to realize the aim, the invention provides a rock and ore glaze hole ceramic with high air permeability, which comprises a blank body and a glaze material applied on the blank body, and is characterized in that: the glaze is rock and ore glaze, and the rock and ore glaze comprises the following components in parts by weight: 5-20 parts of marl, 10-15 parts of volcanic rock, 10-15 parts of feldspar crude ore, 5-10 parts of radium stone ore, 5-10 parts of hematite, 5-10 parts of halloysite, 1-5 parts of gold tailings, 1-5 parts of pyrophyllite, 1-5 parts of borax, 1-5 parts of calcite, 1-5 parts of dolomite, 1-5 parts of limestone, 1-5 parts of montmorillonite, 1-5 parts of beidellite, 1-5 parts of illite, 1-5 parts of gypsum, 1-5 parts of muscovite, 1-5 parts of hydromica and 1-5 parts of cellulose.
Preferably, the blank body is made of pottery clay raw materials.
Preferably, the cellulose is plant fiber.
Preferably, the rock and mineral glaze comprises the following components in parts by weight: 7 parts of marlite, 12 parts of volcanic rock, 10 parts of feldspar crude ore, 8 parts of radium stone ore, 8 parts of hematite, 6 parts of halloysite, 4 parts of gold tailings, 5 parts of pyrophyllite ore, 5 parts of borax, 4 parts of calcite, 3 parts of dolomite, 3 parts of limestone, 3 parts of montmorillonite, 3 parts of beidellite, 3 parts of illite, 5 parts of gypsum, 4 parts of muscovite, 4 parts of hydromica and 3 parts of cellulose.
Preferably, the rock and mineral glaze comprises the following components in parts by weight: 6 parts of marlite, 13 parts of volcanic rock, 15 parts of feldspar crude ore, 5 parts of radium stone ore, 7 parts of hematite, 9 parts of halloysite, 3 parts of gold tailings, 2 parts of cerate ore, 4 parts of borax, 5 parts of calcite, 4 parts of dolomite, 2 parts of limestone, 4 parts of montmorillonite, 2 parts of beidellite, 3 parts of illite, 4 parts of gypsum, 5 parts of muscovite, 2 parts of hydromica and 5 parts of cellulose.
Preferably, the rock and mineral glaze comprises the following components in parts by weight: 17 parts of marlite, 14 parts of volcanic rock, 14 parts of feldspar crude ore, 7 parts of radium ore, 6 parts of hematite, 9 parts of halloysite, 2 parts of gold tailings, 1 part of cerate ore, 3 parts of borax, 3 parts of calcite, 2 parts of dolomite, 5 parts of limestone, 2 parts of montmorillonite, 3 parts of beidellite, 4 parts of illite, 1 part of gypsum, 2 parts of muscovite, 3 parts of hydromica and 2 parts of cellulose.
The manufacturing process of the rock and ore glaze hole high-permeability pottery is characterized by comprising the following steps of: the manufacturing method of the rock and ore glaze hole ceramic with high air permeability comprises the following steps:
step one, weighing and proportioning raw materials according to a rock glaze material formula, and uniformly ball-milling the raw materials to prepare glaze slurry;
step two, preparing a blank;
penetrating a plurality of air holes with the diameter of 0.2-1 mm into the blank body, and sealing and repairing the blank body by using glaze slurry;
step four, after the blank body is air-dried, biscuit firing and molding;
step five, the glaze slip is prepared to the glaze concentration of 50-60 baume degrees, and the blank body is glazed for the first time;
step six, after the glaze is dried, the glaze slurry is prepared to the glaze concentration of 25 baume degrees, and the blank body is glazed for the second time;
and step seven, placing the glazed ceramic blank into a kiln, and firing and forming at the firing temperature of 1300-1350 ℃.
Further, the bisque firing temperature in the fourth step is 750-850 ℃.
Furthermore, after the temperature of the kiln in the step 7 is increased to 900 ℃, the temperature is increased to 1250 ℃ at the rate of increasing the temperature to 100 ℃ per hour, then the temperature is reduced to 1150 ℃, and then the temperature is increased to the firing temperature.
Further, polishing the surface of the high-permeability pottery with rock and ore glaze holes after being taken out of the kiln in the step 7.
According to the rock and ore glaze ceramic with high air permeability, the rock and ore glaze is prepared by introducing various raw ore raw materials, tailing raw materials and fibers, and the rock and ore glaze ceramic is energy-saving and environment-friendly by utilizing mineral waste; the rock and mineral glaze has a reddish brown ground color, forms a coarse particle effect on the surface of a blank, improves the contact area of the glaze surface and water, and is prepared from various raw materials and has good air permeability and strong water absorption; when hot water is sprayed on the glaze surface, water stains can be quickly absorbed by the kettle body so as to heat tea soup in the kettle, and meanwhile, a large amount of steam is volatilized, so that the steam quickly rises; through detection, the lead-free cadmium in the rock and ore glaze hole high-permeability pottery is dissolved out, is environment-friendly and sanitary, and can be used for manufacturing tools such as daily ceramics, tea ceremony, perfume ceremony, flower ceremony and the like.
Detailed Description
In order to better understand the technical solution of the present invention, the present invention is further discussed below with reference to the following embodiments.
The utility model provides a high gas permeability pottery of rock ore glaze hole, includes the body and exerts the frit on the body, its characterized in that: the glaze is rock and ore glaze, and the rock and ore glaze comprises the following components in parts by weight: 5-20 parts of marl, 10-15 parts of volcanic rock, 10-15 parts of feldspar crude ore, 5-10 parts of radium stone ore, 5-10 parts of hematite, 5-10 parts of halloysite, 1-5 parts of gold tailings, 1-5 parts of pyrophyllite, 1-5 parts of borax, 1-5 parts of calcite, 1-5 parts of dolomite, 1-5 parts of limestone, 1-5 parts of montmorillonite, 1-5 parts of beidellite, 1-5 parts of illite, 1-5 parts of gypsum, 1-5 parts of muscovite, 1-5 parts of hydromica and 1-5 parts of cellulose.
The first embodiment is as follows:
the rock and ore glaze hole high-permeability pottery comprises a green body and glaze applied on the green body;
the blank body is made of pottery clay raw materials with high air permeability, good plasticity and low price, such as clay and laterite;
the rock glaze comprises the following components in parts by weight: 7 parts of marl, 12 parts of volcanic rock, 10 parts of feldspar crude ore, 8 parts of radium stone ore, 8 parts of hematite, 6 parts of halloysite, 4 parts of gold tailings, 5 parts of pyrophyllite, 5 parts of borax, 4 parts of calcite, 3 parts of dolomite, 3 parts of limestone, 3 parts of montmorillonite, 3 parts of beidellite, 3 parts of illite, 5 parts of gypsum, 4 parts of muscovite, 4 parts of hydromica and 3 parts of cellulose, wherein the cellulose is grass fiber.
The second embodiment is as follows:
the rock and ore glaze hole high-permeability pottery comprises a green body and glaze applied on the green body;
the green body is made of purple sand material;
the mineral glaze comprises the following components in parts by weight: 6 parts of marl, 13 parts of volcanic rock, 15 parts of feldspar crude ore, 5 parts of radium stone ore, 7 parts of hematite, 9 parts of halloysite, 3 parts of gold tailings, 2 parts of cerate ore, 4 parts of borax, 5 parts of calcite, 4 parts of dolomite, 2 parts of limestone, 4 parts of montmorillonite, 2 parts of beidellite, 3 parts of illite, 4 parts of gypsum, 5 parts of muscovite, 2 parts of hydromica and 5 parts of fiber, wherein the fiber is grass fiber.
The third concrete embodiment:
the rock and ore glaze hole high-permeability pottery comprises a green body and glaze applied on the green body;
the green body is made of purple sand material;
the rock glaze comprises the following components in parts by weight: 17 parts of marlite, 14 parts of volcanic rock, 14 parts of feldspar crude ore, 7 parts of radium stone ore, 6 parts of hematite, 9 parts of halloysite, 2 parts of gold tailings, 1 part of cerate ore, 3 parts of borax, 3 parts of calcite, 2 parts of dolomite, 5 parts of limestone, 2 parts of montmorillonite, 3 parts of beidellite, 4 parts of illite, 1 part of gypsum, 2 parts of muscovite, 3 parts of hydromica and 2 parts of cellulose, wherein the cellulose is grass fiber.
The process for manufacturing the high-permeability pottery with rock and ore glaze holes comprises the following steps:
step one, weighing and proportioning raw materials according to a rock glaze material formula, and uniformly ball-milling the raw materials to prepare glaze slurry;
step two, preparing a blank;
penetrating a plurality of air holes with the diameter of 0.2-1 mm into the blank body, and sealing and repairing the blank body by using glaze slurry;
step four, after the blank body is air-dried, biscuit firing and forming are carried out, wherein the biscuit firing temperature is 750-;
step five, the glaze slip is prepared to the glaze concentration of 50-60 baume degrees, and the blank body is glazed for the first time;
step six, after the glaze is dried, the glaze slurry is prepared to the glaze concentration of 25 baume degrees, and the blank body is glazed for the second time;
step seven, placing the glazed ceramic blank into a kiln, firing and forming, wherein the firing temperature is 1300-;
and 8, forming rough particle surfaces on the surfaces of the high-permeability pottery with the rock and ore glaze holes after being discharged from the kiln, and removing edges and corners of the particles through polishing treatment.
According to the rock glaze porous ceramic with high air permeability, the rock glaze is prepared by introducing various raw ore raw materials, tailing raw materials and fibers, and mineral waste is utilized, so that the ceramic is energy-saving and environment-friendly; the rock and mineral glaze prepared from various raw materials has good air permeability and strong water absorption, when hot water is sprayed on the glaze surface, water stains can be quickly absorbed by the kettle body so as to heat tea soup in the kettle, and simultaneously, a large amount of steam volatilizes and quickly rises; through detection, the lead-free cadmium in the rock and ore glaze hole high-permeability pottery is dissolved out, is environment-friendly and sanitary, and can be used for manufacturing tools such as daily ceramics, tea ceremony, perfume ceremony, flower ceremony and the like.
The above description is only a preferred embodiment of the present invention, and therefore should not be taken as limiting the scope of the invention, which is defined by the appended claims and their equivalents and modifications within the scope of the description.
Claims (10)
1. The high-permeability pottery with rock and ore glaze holes comprises a blank body and glaze applied on the blank body, and is characterized in that: the glaze is rock and ore glaze, and the rock and ore glaze comprises the following components in parts by weight: 5-20 parts of marl, 10-15 parts of volcanic rock, 10-15 parts of feldspar crude ore, 5-10 parts of radium stone ore, 5-10 parts of hematite, 5-10 parts of halloysite, 1-5 parts of gold tailings, 1-5 parts of pyrophyllite, 1-5 parts of borax, 1-5 parts of calcite, 1-5 parts of dolomite, 1-5 parts of limestone, 1-5 parts of montmorillonite, 1-5 parts of beidellite, 1-5 parts of illite, 1-5 parts of gypsum, 1-5 parts of muscovite, 1-5 parts of hydromica and 1-5 parts of cellulose.
2. The rock-and-ore glaze high-permeability pottery as claimed in claim 1, wherein: the blank body is made of pottery clay raw materials.
3. The rock-and-ore glaze high-permeability pottery as claimed in claim 1, wherein: the cellulose is plant fiber.
4. The rock-and-ore glaze high-permeability pottery as claimed in claim 1 or 3, wherein: the rock and ore glaze comprises the following components in parts by weight: 7 parts of marlite, 12 parts of volcanic rock, 10 parts of feldspar crude ore, 8 parts of radium stone ore, 8 parts of hematite, 6 parts of halloysite, 4 parts of gold tailings, 5 parts of pyrophyllite ore, 5 parts of borax, 4 parts of calcite, 3 parts of dolomite, 3 parts of limestone, 3 parts of montmorillonite, 3 parts of beidellite, 3 parts of illite, 5 parts of gypsum, 4 parts of muscovite, 4 parts of hydromica and 3 parts of cellulose.
5. The rock and ore glaze high-permeability pottery according to claim 1 or 3, wherein the rock and ore glaze comprises the following components in parts by weight: 6 parts of marlite, 13 parts of volcanic rock, 15 parts of feldspar crude ore, 5 parts of radium stone ore, 7 parts of hematite, 9 parts of halloysite, 3 parts of gold tailings, 2 parts of cerate ore, 4 parts of borax, 5 parts of calcite, 4 parts of dolomite, 2 parts of limestone, 4 parts of montmorillonite, 2 parts of beidellite, 3 parts of illite, 4 parts of gypsum, 5 parts of muscovite, 2 parts of hydromica and 5 parts of cellulose.
6. The rock and ore glaze high-permeability pottery according to claim 1 or 3, wherein the rock and ore glaze comprises the following components in parts by weight: 17 parts of marlite, 14 parts of volcanic rock, 14 parts of feldspar crude ore, 7 parts of radium ore, 6 parts of hematite, 9 parts of halloysite, 2 parts of gold tailings, 1 part of cerate ore, 3 parts of borax, 3 parts of calcite, 2 parts of dolomite, 5 parts of limestone, 2 parts of montmorillonite, 3 parts of beidellite, 4 parts of illite, 1 part of gypsum, 2 parts of muscovite, 3 parts of hydromica and 2 parts of cellulose.
7. The manufacturing process of the rock and ore glaze hole high-permeability pottery is characterized by comprising the following steps of: making the rock-and-ore-glaze high-permeability ceramic of any one of claims 1 to 6, comprising the steps of:
step one, weighing and proportioning raw materials according to a rock glaze material formula, and uniformly ball-milling the raw materials to prepare glaze slurry;
step two, preparing a blank;
penetrating a plurality of air holes with the diameter of 0.2-1 mm into the blank body, and sealing and repairing the blank body by using glaze slurry;
step four, after the blank body is air-dried, biscuit firing and molding;
step five, the glaze slip is prepared to the glaze concentration of 50-60 baume degrees, and the blank body is glazed for the first time;
step six, after the glaze is dried, the glaze slurry is prepared to the glaze concentration of 25 baume degrees, and the blank body is glazed for the second time;
and step seven, placing the glazed ceramic blank into a kiln, and firing and forming at the firing temperature of 1300-1350 ℃.
8. The process for manufacturing the rock and ore glaze hole ceramic with high air permeability according to claim 7, wherein the process comprises the following steps: the bisque firing temperature in the fourth step is 750-850 ℃.
9. The process for manufacturing the rock and ore glaze hole ceramic with high air permeability according to claim 7, wherein the process comprises the following steps: and in the seventh step, after the temperature of the kiln is increased to 900 ℃, the temperature is increased to 1250 ℃ at the rate of increasing the temperature to 100 ℃ per hour, then the temperature is reduced to 1150 ℃, and then the temperature is increased to the firing temperature.
10. The process for manufacturing the rock and ore glaze hole ceramic with high air permeability according to claim 7, wherein the process comprises the following steps: and seventhly, polishing the surfaces of the rock and ore glaze hole high-air-permeability pottery after the kiln discharge.
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| CN201710352781.4A CN107056235B (en) | 2017-05-18 | 2017-05-18 | High-permeability pottery with rock and ore glaze holes and manufacturing process thereof |
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| CN201710352781.4A CN107056235B (en) | 2017-05-18 | 2017-05-18 | High-permeability pottery with rock and ore glaze holes and manufacturing process thereof |
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| CN107056235B true CN107056235B (en) | 2020-02-07 |
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| CN109020213B (en) * | 2018-09-21 | 2021-08-20 | 王晟鸣 | Ru porcelain sky blue glaze and preparation method thereof, and Ru porcelain |
| CN110051868A (en) * | 2019-04-15 | 2019-07-26 | 宝盈联华(厦门)生物科技有限公司 | A kind of cabinet sterilizer with silicon-carbon rock, Lei mountain flour |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103693989A (en) * | 2013-11-27 | 2014-04-02 | 刘新安 | Pottery inner wall glaze and inner glaze prepared from the same |
| CN104058789A (en) * | 2014-04-30 | 2014-09-24 | 福建省嘉顺艺品股份有限公司 | Starlight enamel glaze material and application technique thereof |
| CN106396385A (en) * | 2016-08-31 | 2017-02-15 | 福建省德化佳诚陶瓷有限公司 | Golden stripe tiger skin enameled container and manufacturing technology thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH06239679A (en) * | 1993-02-17 | 1994-08-30 | Marufuji Touen:Kk | Glaze for pottery and pottery |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103693989A (en) * | 2013-11-27 | 2014-04-02 | 刘新安 | Pottery inner wall glaze and inner glaze prepared from the same |
| CN104058789A (en) * | 2014-04-30 | 2014-09-24 | 福建省嘉顺艺品股份有限公司 | Starlight enamel glaze material and application technique thereof |
| CN106396385A (en) * | 2016-08-31 | 2017-02-15 | 福建省德化佳诚陶瓷有限公司 | Golden stripe tiger skin enameled container and manufacturing technology thereof |
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