CN107056065A - A kind of devitrified glass and preparation method thereof - Google Patents

A kind of devitrified glass and preparation method thereof Download PDF

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Publication number
CN107056065A
CN107056065A CN201611158877.9A CN201611158877A CN107056065A CN 107056065 A CN107056065 A CN 107056065A CN 201611158877 A CN201611158877 A CN 201611158877A CN 107056065 A CN107056065 A CN 107056065A
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Prior art keywords
glass
oxide
iron tailings
gangue
devitrified glass
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璐哄悍
贺康
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C10/00Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
    • C03C10/0063Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing waste materials, e.g. slags
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B19/00Other methods of shaping glass
    • C03B19/09Other methods of shaping glass by fusing powdered glass in a shaping mould
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B32/00Thermal after-treatment of glass products not provided for in groups C03B19/00, C03B25/00 - C03B31/00 or C03B37/00, e.g. crystallisation, eliminating gas inclusions or other impurities; Hot-pressing vitrified, non-porous, shaped glass products
    • C03B32/02Thermal crystallisation, e.g. for crystallising glass bodies into glass-ceramic articles
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C1/00Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
    • C03C1/002Use of waste materials, e.g. slags

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Geochemistry & Mineralogy (AREA)
  • General Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Dispersion Chemistry (AREA)
  • Glass Compositions (AREA)

Abstract

The invention discloses a kind of devitrified glass and preparation method thereof.A kind of devitrified glass, is to be divided into prepared by raw material by each group of following parts by weight:Iron tailings 100, gangue 20 30, quartz sand 20 30, lithium feldspar 10 20, soda ash 8 12, zinc oxide 48, barium carbonate 48, cerium oxide 24, cobalt oxide 23, manganese oxide 12, alundum (Al2O3) 46, cobalt oxide 0.5 1.5, chromium oxide 12, calcium sulfate 12.Iron tailings and gangue are used the present invention as a kind of devitrified glass raw material, turn waste into wealth, can not only reduce pollution, environmental protection, and can improve product physicochemical property;Erosion of the glass metal to glass refractories is alleviated, the service life of equipment is extended.

Description

A kind of devitrified glass and preparation method thereof
Technical field
The invention belongs to glass art, and in particular to a kind of devitrified glass, and the invention further relates to the preparation of the devitrified glass Method.
Background technology
Devitrified glass is a kind of polycrystalline material obtained from by controlling the crystallization of glass.Devitrified glass is new as one kind Material, its application is also more and more wider.Crystallizing glass sheet material is one kind in the numerous kinds of devitrified glass, and it is a kind of new High-grade construction decoration material, with intensity is high, wear-resistant, corrosion-resistant, weather resistance, do not absorb water, cleaning it is convenient, "dead" Physicochemical property and the soft sparkling and crystal-clear, surface compacts of uniform hue, gloss such as harm such as are had no time at the excellent appearance characteristics.Due to crystallite Glass board material various aspects of performance is superior to lithotome, so being widely used in building inside and outside wall, ground and corridor now In the top grade fitting-out work such as post.Current product market only has white, grey and ecru, and color is dull.
Raw material used in production crystallizing glass sheet material is essentially all that industrial chemical industry is former in addition to quartz sand at present Material, has the drawback that:Cost of material is high;Glass continuous melting temperature is high, and Fuel Consumption is big, exacerbates glass metal to kiln The erosion of refractory material;Simultaneously because industrial chemicals is more, erosion of the glass metal to furnace refractories has also been aggravated.
Iron tailings is a kind of mining wastes of iron ore beneficiating factory discharge, not only land occupation, and contaminant water and air, Ecological environment is destroyed, it could even be possible to triggering the disastrous accident for causing threat to life and property.Current China to iron tailings still So lack active and effective comprehensive utilization exploitation.The present invention utilizes iron tailings, turns waste into wealth, and have developed a kind of devitrified glass.
The content of the invention
The purpose that the present invention is is to provide a kind of devitrified glass and preparation method thereof.
The present invention is achieved by the following technical solutions:
A kind of devitrified glass, is to be divided into prepared by raw material by each group of following parts by weight:
The gangue 20-30 quartz sands 20-30 of iron tailings 100
Lithium feldspar 10-20 soda ash 8-12 zinc oxide 4-8
Barium carbonate 4-8 cerium oxide 2-4 cobalt oxides 2-3
Manganese oxide 1-2 alundum (Al2O3) 4-6 cobalt oxides 0.5-1.5
Chromium oxide 1-2 calcium sulfate 1-2.
The preparation method of the devitrified glass, comprises the steps:
(1)Iron tailings is dried, sieve, is well mixed, water content is obtained for 2-3%, granularity is the powdery iron tailings of 30-90 mesh;
(2)Gangue is dried, sieve, is well mixed, water content is obtained for 1.5-3.5%, granularity is the powdery coal of 50-120 mesh Spoil;
(3)The iron tailings and gangue and other components of powdery are mixed according to the ratio;
(4)Above-mentioned gained mixture is put and melted 1~3 hour at 1400~1450 DEG C of temperature, glass metal is obtained;
(5)Glass metal is flowed into water, water quenching turns into glass particle material;
(6)Glass particle material is put into mould and carries out coring and crystallization forming, in 650 DEG C of coring 0.8~1 hour, then with 5.5 DEG C/min speed is warming up to 1070 DEG C, under elevated pressure conditions crystallization forming, produces devitrified glass.
The base stock of iron tailings is all SiO2、Al2O3、CaO、MgO、K2O、Fe2O3, gangue chemical composition is mainly SiO2、Al2O3、MgO、K2O、Fe2O3、TiO2 Deng using devitrified glass made from iron tailings and gangue in anti-pressure ability, bending resistance It is better in ability.
The quartz sand can be vein quartz, quartzite or opal, or they are with the mixture of arbitrary proportion.
Iron oxide contained by iron tailings and gangue, can prepare the raw iron oxide material used during glass, iron tail instead of existing Other components contained by ore deposit can partly replace the raw materials such as quartz sand, lithium feldspar, soda ash, reduce cost of manufacture, turn waste into wealth;It is pure Alkali provides sodium oxide molybdena in fusion process, and the main function of sodium oxide molybdena is to reduce the viscosity of glass metal and accelerate to melt, and makes glass Fusing can smoothly carry out, but consumption cross can at most make deformation of products influence flatness;Barium carbonate can reduce glass metal Viscosity, be conducive to the fusing of glass, sodium oxide molybdena be less than to the adverse effect of glass properties;Oxygen containing higher amount in iron tailings Change iron, in 650 DEG C of coring, 1070 DEG C of crystallization formings produce devitrified glass, zinc oxide, oxidation are then suitably added in the feed Cerium, cobalt oxide, manganese oxide, alundum (Al2O3), cobalt oxide, chromium oxide, calcium sulfate.
The characteristic of Ordinary microcrystalline glass by devitrified glass of the present invention with all being produced with the raw material of industry is contrasted Experiment, acquired results are as shown in table 1:
Table 1
As can be seen from Table 1, the bending strength of devitrified glass of the present invention, compression strength and impact strength, will Better than existing Ordinary microcrystalline glass.
The present invention compared with prior art, has the advantages that:
(1)Iron tailings and gangue are used as a kind of devitrified glass raw material, turned waste into wealth, can not only reduce pollution, Environmental protection, and product physicochemical property can be improved;
(2)Iron tailings and gangue can all replace iron oxide simultaneously, partly instead of quartz sand, lithium feldspar, lime stone, soda ash Deng convenient source, frit cost can be reduced;
(3)The consumption of conventional fossil and industrial chemicals is reduced, erosion of the glass metal to glass refractories can be mitigated, prolonged The service life of equipment is grown;
(4)Replaced with iron tailings and coal gangue subculture after the industrial chemicals of part, in the refractory components such as quartz sand, aluminum oxide that tradition is used Some has been the intrinsic material composition in iron tailings, therefore can be reduced to the fusion temperature of glass from 1550 DEG C 11400~1450 DEG C, and improve glass found speed and melting furnaces efficiency, so as to reduce energy consumption, improve economic benefit;
(5)Devitrified glass of the present invention is a kind of environmental type building and ornament materials, can be widely applied to railway station, machine The inner-outer wall of the buildings such as field, subway, bank, mall, hospital, museum, library and local-style dwelling houses, ground, step, corridor post, platform In all kinds of building decoration engineerings such as face.
Embodiment
The invention will be further described with reference to embodiments.
Embodiment 1
A kind of devitrified glass, is to be divided into prepared by raw material by each group of following parts by weight:
Weigh iron tailings 100Kg, gangue 20Kg, vein quartz 30Kg, lithium feldspar 10Kg, soda ash 12Kg, zinc oxide 8Kg, carbonic acid Barium 4Kg, cerium oxide 2Kg, cobalt oxide 3Kg, manganese oxide 1Kg, alundum (Al2O3) 4Kg, cobalt oxide 1.5Kg, chromium oxide 1.5Kg, sulphur Sour calcium 1.5Kg;
Preparation method comprises the steps:
(1)Iron tailings is dried successively, sieves, be well mixed, the iron tailings of dry powder-shaped is obtained, water content is 0.5%, grain Spend for 40 mesh;
(2)Gangue is dried, sieve, is well mixed, water content is obtained for 1.5-3.5%, granularity is the powdery coal of 50-120 mesh Spoil;
(3)The iron tailings and gangue and other components of powdery are mixed according to the ratio;
(4)Above-mentioned gained mixture is put and melted 1~3 hour at 1400~1450 DEG C of temperature, glass metal is obtained;
(5)Glass metal is flowed into water, water quenching turns into glass particle material;
(6)Glass particle material is put into mould and carries out coring and crystallization forming, in 650 DEG C of coring 0.8~1 hour, then with 5.5 DEG C/min speed is warming up to 1070 DEG C, under elevated pressure conditions crystallization forming, produces devitrified glass.
Embodiment 2
A kind of devitrified glass, is to be divided into prepared by raw material by each group of following parts by weight:
Weigh iron tailings 100Kg, gangue 25Kg, opal 20Kg, lithium feldspar 15Kg, soda ash 10Kg, zinc oxide 6Kg, carbonic acid Barium 8Kg, cerium oxide 3Kg, cobalt oxide 2Kg, manganese oxide 1.5Kg, alundum (Al2O3) 5Kg, cobalt oxide 1Kg, chromium oxide 2Kg, sulfuric acid Calcium 1Kg;
Preparation method comprises the steps:
(1)Iron tailings is dried successively, sieves, be well mixed, the iron tailings of dry powder-shaped is obtained, water content is 0.5%, grain Spend for 40 mesh;
(2)Gangue is dried, sieve, is well mixed, water content is obtained for 1.5-3.5%, granularity is the powdery coal of 50-120 mesh Spoil;
(3)The iron tailings and gangue and other components of powdery are mixed according to the ratio;
(4)Above-mentioned gained mixture is put and melted 1~3 hour at 1400~1450 DEG C of temperature, glass metal is obtained;
(5)Glass metal is flowed into water, water quenching turns into glass particle material;
(6)Glass particle material is put into mould and carries out coring and crystallization forming, in 650 DEG C of coring 0.8~1 hour, then with 5.5 DEG C/min speed is warming up to 1070 DEG C, under elevated pressure conditions crystallization forming, produces devitrified glass.
Embodiment 3
Weigh iron tailings 100Kg, gangue 30Kg, vein quartz 25Kg, lithium feldspar 20Kg, soda ash 8Kg, zinc oxide 4Kg, barium carbonate 6Kg, cerium oxide 4Kg, cobalt oxide 1.5Kg, manganese oxide 2Kg, alundum (Al2O3) 6Kg, cobalt oxide 0.5Kg, chromium oxide 1Kg, sulfuric acid Calcium 2Kg;
Preparation method comprises the steps:
(1)Iron tailings is dried successively, sieves, be well mixed, the iron tailings of dry powder-shaped is obtained, water content is 0.5%, grain Spend for 40 mesh;
(2)Gangue is dried, sieve, is well mixed, water content is obtained for 1.5-3.5%, granularity is the powdery coal of 50-120 mesh Spoil;
(3)The iron tailings and gangue and other components of powdery are mixed according to the ratio;
(4)Above-mentioned gained mixture is put and melted 1~3 hour at 1400~1450 DEG C of temperature, glass metal is obtained;
(5)Glass metal is flowed into water, water quenching turns into glass particle material;
(6)Glass particle material is put into mould and carries out coring and crystallization forming, in 650 DEG C of coring 0.8~1 hour, then with 5.5 DEG C/min speed is warming up to 1070 DEG C, under elevated pressure conditions crystallization forming, produces devitrified glass.

Claims (2)

1. a kind of devitrified glass, it is characterised in that be to be divided into prepared by raw material by each group of following parts by weight:
The gangue 20-30 quartz sands 20-30 of iron tailings 100
Lithium feldspar 10-20 soda ash 8-12 zinc oxide 4-8
Barium carbonate 4-8 cerium oxide 2-4 cobalt oxides 2-3
Manganese oxide 1-2 alundum (Al2O3) 4-6 cobalt oxides 0.5-1.5
Chromium oxide 1-2 calcium sulfate 1-2.
2. the preparation method of the devitrified glass described in claim 1, comprises the steps:
(1)Iron tailings is dried, sieve, is well mixed, water content is obtained for 2-3%, granularity is the powdery iron tailings of 30-90 mesh;
(2)Gangue is dried, sieve, is well mixed, water content is obtained for 1.5-3.5%, granularity is the powdery coal of 50-120 mesh Spoil;
(3)The iron tailings and gangue and other components of powdery are mixed according to the ratio;
(4)Above-mentioned gained mixture is put and melted 1~3 hour at 1400~1450 DEG C of temperature, glass metal is obtained;
(5)Glass metal is flowed into water, water quenching turns into glass particle material;
(6)Glass particle material is put into mould and carries out coring and crystallization forming, in 650 DEG C of coring 0.8~1 hour, then with 5.5 DEG C/min speed is warming up to 1070 DEG C, under elevated pressure conditions crystallization forming, produces devitrified glass.
CN201611158877.9A 2016-12-15 2016-12-15 A kind of devitrified glass and preparation method thereof Withdrawn CN107056065A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108017279A (en) * 2017-12-25 2018-05-11 山西新达科技股份有限公司 One kind is without nickel black cigarette ash system glassware formula and its glassware manufacturing process
CN112225459A (en) * 2019-07-15 2021-01-15 国合通用测试评价认证股份公司 Black iron tailing microcrystalline glass and preparation method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1246454A (en) * 1998-09-02 2000-03-08 东北大学钎具开发研究中心 Process for preparing decorative devitrified glass tile and its products
CN101857367A (en) * 2010-06-23 2010-10-13 浮山县晋盛新型建筑材料有限责任公司 Black glass ceramic and production method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1246454A (en) * 1998-09-02 2000-03-08 东北大学钎具开发研究中心 Process for preparing decorative devitrified glass tile and its products
CN101857367A (en) * 2010-06-23 2010-10-13 浮山县晋盛新型建筑材料有限责任公司 Black glass ceramic and production method thereof

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
王长龙等: "煤矸石铁尾矿制备微晶玻璃的微观结构和力学性能", 《稀有金属材料与工程》 *
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108017279A (en) * 2017-12-25 2018-05-11 山西新达科技股份有限公司 One kind is without nickel black cigarette ash system glassware formula and its glassware manufacturing process
CN112225459A (en) * 2019-07-15 2021-01-15 国合通用测试评价认证股份公司 Black iron tailing microcrystalline glass and preparation method thereof
CN112225459B (en) * 2019-07-15 2022-09-30 国合通用测试评价认证股份公司 Black iron tailing microcrystalline glass and preparation method thereof

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Application publication date: 20170818