CN107054715B - The automatic unwrapping wire severing of wire-drawing equipment is packaged production technology - Google Patents
The automatic unwrapping wire severing of wire-drawing equipment is packaged production technology Download PDFInfo
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- CN107054715B CN107054715B CN201611238434.0A CN201611238434A CN107054715B CN 107054715 B CN107054715 B CN 107054715B CN 201611238434 A CN201611238434 A CN 201611238434A CN 107054715 B CN107054715 B CN 107054715B
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- Prior art keywords
- wire
- wire rod
- severing
- automatic
- circle
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/02—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes
- B65B13/04—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes with means for guiding the binding material around the articles prior to severing from supply
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
- B65B13/22—Means for controlling tension of binding means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
The present invention discloses a kind of automatic unwrapping wire severing packing production technology of wire-drawing equipment, includes following process: (1) collection of wire rod: adjustment trunk wire drawing machine drawing speed and spool trunk taper make the circle circle of wire rod one step into take-up stand;(2) wire rod weighing, cutting: take-up stand is arranged on electronic scale, sets wire piece weight, is sent to message handler by weight change information; it controls wire drawing machine to shut down, while corresponding information transmits associated hydraulic cylinder, pushes hydraulic shear; it is resetted after severing wire rod, continues drawing collecting process;(3) it ties up: entering after wire rod severing and tie up process together, guarantee that wire rod enters packing device secured not loose bundle in the process, and automatic printing label sticks mark;According to customer requirement, satisfaction rebinds bundle and automatic packaging surely;(4) pack: one-pass molding and entire package, using internal layer for PE outer layer is PP packaging material, and packaging material contraction is made to be close to wire rod sealing;Above-mentioned each process carries out split screen control using PLC system.
Description
Technical field
The present invention relates to wire rods to process field technology, refers in particular to a kind of automatic unwrapping wire severing packing life of wire-drawing equipment
Production. art.
Background technique
At present, the development trend of Forecast of World Wire Rod product industry is raw material Kinds of Heavy Coil, production serialization, high speed, automatic
Change, China's wire fabrication industry has also started to develop towards this direction.The serialization Kinds of Heavy Coil high-speed rod of Production for Steel Wire process
Supply, not only the realization to product industry production serialization provides possibility, and becomes inevitable trend.With China's economy
The high speed development of construction, manufacturing industry also simultaneously rapidly developed, various high-precisions, high-quality wire rod as manufacturing industry
Important materials, demand even more greatly increases.And quality and efficiency become wire fabrication industry in modern manufacturing industry
The basis of competition, and can realize that quickly and effectively automatic packaging is exactly to determine the key link of the production efficiency of an enterprise
One of.The application of the wire production baling equipment of automation can not only substitute cutting manually, weighing, packaging, but also greatly
The working efficiency that wire rod is packaged is improved, improves the quality of wire fabrication, therefore the wire production packing of enterprise's automation is set
It is standby to replace worker's hand cutting, weighing, pack the inexorable trend for having become steel wire rod production packaging industry development, wire drawing
The research and development of the automatic unwrapping wire severing packaging technique of equipment are also just come into being.
Since the steel industry of the external especially country such as USA and Europe starts to walk relatively morning and have very perfect development, so not
Only the quality of its steel wire rod product maintains the leading position, and there has also been good hairs for associated packaging facilities industry
Exhibition.With horizontal gradually mature of wire rod drawing process, and automated control technology constantly improve, the rhythm of wire rod production line
It is getting faster.Currently, in wire production enterprise, European and American developed countries, full-automatic wire baler is generallyd use to wire rod finished product
Packing work is carried out, it is full-automatic functional, mechanical, electronics and hydraulic theory are combined, is controlled, is had using PLC system
The advantages such as flexibility, reliability height.Having through its finished appearance quality after being packaged greatly improves, and greatly increases
The production efficiency of wire production.Now more famous international rolled steel baling press production firm mainly has: U.S. SIGNODE (letter
Promise) company, Sweden SUND BIRSTA(Sen Desi) company, TITAN company, Germany etc..
Compared with advanced product in the world, the automatic unwrapping wire severing packaging technique of China's wire-drawing equipment, aggregate level still compares
Relatively fall behind.The baling press application field that can manufacture is smaller at present in China, not with the mating automation of production equipment, with
External generic product more falls behind compared to technology, and domestic baling press produced is also some common baling equipments, big portion
Divide and be used in light industry and service-type bussiness, high-performance baling press required for metallurgy industry is still unable to autonomous production, and big
The production scale of part metals product enterprise is small, product it is with low content of technology, production efficiency is low, and automatization level is not high.
In face of increasingly competitive market, the especially shortage of each enterprise operating personnel at present increases input in science and technology, weight
Depending on the research and development of new technology, new product, the degree of automation and product quality are improved, production cost is reduced, makes the product of enterprise
Constantly meets the needs of users.Meanwhile shortening gap with external advanced enterprises as early as possible, reach the manufacturing industry in China
International most advanced level, the only way of undoubtedly each manufacturing enterprise's survival and development.
Summary of the invention
In view of this, in view of the deficiencies of the prior art, the present invention aims to provide a kind of wire-drawing equipment from
Dynamic unwrapping wire severing is packaged production technology, and more wire-drawing equipments and packing apparatus link, and forms wire rod wire drawing and is packaged production line, no
But has and be suitble to multi items, multistation production, and the degree of automation greatly improves, occupy human resources and substantially reduce, to behaviour
The labor intensity for making personnel also mitigates significantly.
To achieve the above object, the present invention is using following technical solution:
A kind of automatic unwrapping wire severing packing production technology of wire-drawing equipment, includes following process:
(1) collection of wire rod: adjustment trunk wire drawing machine drawing speed and spool trunk taper, make the circle of wire rod one circle gradually into
Enter take-up stand;
(2) wire rod weighing, cutting: take-up stand is arranged on electronic scale, sets wire piece weight, is sent out by weight change information
Toward message handler, control wire drawing machine is shut down, while corresponding information transmitting associated hydraulic cylinder, promotion hydraulic shear, after severing wire rod
It resets, continues drawing collecting process;
(3) it ties up: entering after wire rod severing and tie up process together, guarantee securely not loose during wire rod enters packing device
Bundle, and automatic printing label sticks mark;According to customer requirement, satisfaction rebinds bundle and automatic packaging surely;
(4) pack: one-pass molding and entire package, using internal layer for PE outer layer is PP packaging material, receives packaging material
It tightens and touch wire rod sealing;
Above-mentioned each process carries out split screen control using PLC system.
Preferably, the gauge or diameter of wire is 2-4mm, and weight 5-100kg, circle diameter is 600-700mm.
The present invention has obvious advantages and beneficial effects compared with the existing technology, specifically, by above-mentioned technical proposal
Known to:
1. automatically controlling using multistation, each station non-cutting time and occupied area are reduced.It is improved, is improved by control
The degree of automation reduces each station number of turnover, not only improves operating efficiency, and reduce operating personnel's working strength and labour
Amount.
2. the circle circle of wire rod one is collected, part controls precision height again, avoids insufficient or extra causes damages.
3. more than wire drawing machine and baling equipment composition wire drawing are packaged production line, considerably reduce manpower demand, drop
Low cost.
4. packing one-pass molding, two kinds of packaging materials need not be packed for 2 times, significantly improved working condition, improved packaging effect
Rate.
5. being sent to message handler, automatic printing label and production control using electronic scale weight change information.And there are
Interface is docked with ERP, and production information is transmitted to control network automatically, implements production information management.
Specific embodiment
Present invention discloses a kind of automatic unwrapping wire severings of wire-drawing equipment to be packaged production technology, includes following process:
(1) collection of wire rod: adjustment trunk wire drawing machine drawing speed and spool trunk taper, make the circle of wire rod one circle gradually into
Enter take-up stand.
(2) wire rod weighing, cutting: take-up stand is arranged on electronic scale, sets wire piece weight, is sent out by weight change information
Toward message handler, control wire drawing machine is shut down, while corresponding information transmitting associated hydraulic cylinder, promotion hydraulic shear, after severing wire rod
It resets, continues drawing collecting process.The gauge or diameter of wire is 2-4mm, and weight 5-100kg, circle diameter is 600-700mm.
(3) it ties up: entering after wire rod severing and tie up process together, guarantee securely not loose during wire rod enters packing device
Bundle, and automatic printing label sticks mark;According to customer requirement, satisfaction rebinds bundle and automatic packaging surely.
(4) pack: one-pass molding and entire package, using internal layer for PE outer layer is PP packaging material, receives packaging material
It tightens and touch wire rod sealing.
Above-mentioned each process carries out split screen control using PLC system, ensure that flexibility, the reliability of system control.
Design focal point of the invention is:
1. automatically controlling using multistation, each station non-cutting time and occupied area are reduced.It is improved, is improved by control
The degree of automation reduces each station number of turnover, not only improves operating efficiency, and reduce operating personnel's working strength and labour
Amount.
2. the circle circle of wire rod one is collected, part controls precision height again, avoids insufficient or extra causes damages.
3. more than wire drawing machine and baling equipment composition wire drawing are packaged production line, considerably reduce manpower demand, drop
Low cost.
4. packing one-pass molding, two kinds of packaging materials need not be packed for 2 times, significantly improved working condition, improved packaging effect
Rate.
5. being sent to message handler, automatic printing label and production control using electronic scale weight change information.And there are
Interface is docked with ERP, and production information is transmitted to control network automatically, implements production information management.
The above described is only a preferred embodiment of the present invention, be not intended to limit the scope of the present invention,
Therefore any subtle modifications, equivalent variations and modifications to the above embodiments according to the technical essence of the invention, still
Belong in the range of technical solution of the present invention.
Claims (1)
1. a kind of automatic unwrapping wire severing of wire-drawing equipment is packaged production technology, it is characterised in that: include following process:
(1) collection of wire rod: adjustment trunk wire drawing machine drawing speed and spool trunk taper make the circle circle of wire rod one step into receipts
Coil holder;
(2) wire rod weighing, cutting: take-up stand is arranged on electronic scale, sets wire piece weight, is sent to letter by weight change information
Processor is ceased, control wire drawing machine is shut down, while corresponding information transmits associated hydraulic cylinder, and hydraulic shear is pushed, is resetted after severing wire rod,
Continue drawing collecting process;
(3) it ties up: entering after wire rod severing and tie up process together, guarantee that wire rod enters packing device secured not loose bundle in the process,
And automatic printing label sticks mark;According to customer requirement, satisfaction rebinds bundle and automatic packaging surely;
(4) pack: one-pass molding and entire package, using internal layer for PE outer layer is PP packaging material, shrinks packaging material tight
Touch wire rod sealing;The gauge or diameter of wire is 2-4mm, and weight 5-100kg, circle diameter is 600-700mm;
Above-mentioned each process carries out split screen control using PLC system.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201611238434.0A CN107054715B (en) | 2016-12-28 | 2016-12-28 | The automatic unwrapping wire severing of wire-drawing equipment is packaged production technology |
Applications Claiming Priority (1)
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CN201611238434.0A CN107054715B (en) | 2016-12-28 | 2016-12-28 | The automatic unwrapping wire severing of wire-drawing equipment is packaged production technology |
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CN107054715A CN107054715A (en) | 2017-08-18 |
CN107054715B true CN107054715B (en) | 2019-10-18 |
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CN109878835B (en) * | 2019-03-28 | 2024-04-02 | 东莞万旗机械设备有限公司 | Automatic equipment for wire rod packaging |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102240672A (en) * | 2011-05-25 | 2011-11-16 | 西安盛日机电科技有限公司 | Process for producing high-speed wire rod by adopting grooveless rolling |
CN102601155A (en) * | 2012-03-13 | 2012-07-25 | 东莞市科力钢铁线材有限公司 | Trunk type take-up machine |
CN103569501A (en) * | 2012-08-06 | 2014-02-12 | 沈浩 | Material selecting and manufacturing method of integral baling steel wire knot |
CN104259199A (en) * | 2014-08-06 | 2015-01-07 | 无锡兴澄华新钢材有限公司 | Rolling technology for stainless steel wire rod |
CN204173185U (en) * | 2014-09-26 | 2015-02-25 | 何翔 | A kind of new type auto shaped material package machine |
CN105057348A (en) * | 2015-08-03 | 2015-11-18 | 四川省川威集团有限公司 | Method for producing ribbed reinforcing bars of phi 25mm by adopting two-slitting rolling |
CN106240890A (en) * | 2016-08-31 | 2016-12-21 | 中山市索尼格自动化机械设备有限公司 | A kind of coil binding method and the full-automatic coil knot installation of enforcement the method |
-
2016
- 2016-12-28 CN CN201611238434.0A patent/CN107054715B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102240672A (en) * | 2011-05-25 | 2011-11-16 | 西安盛日机电科技有限公司 | Process for producing high-speed wire rod by adopting grooveless rolling |
CN102601155A (en) * | 2012-03-13 | 2012-07-25 | 东莞市科力钢铁线材有限公司 | Trunk type take-up machine |
CN103569501A (en) * | 2012-08-06 | 2014-02-12 | 沈浩 | Material selecting and manufacturing method of integral baling steel wire knot |
CN104259199A (en) * | 2014-08-06 | 2015-01-07 | 无锡兴澄华新钢材有限公司 | Rolling technology for stainless steel wire rod |
CN204173185U (en) * | 2014-09-26 | 2015-02-25 | 何翔 | A kind of new type auto shaped material package machine |
CN105057348A (en) * | 2015-08-03 | 2015-11-18 | 四川省川威集团有限公司 | Method for producing ribbed reinforcing bars of phi 25mm by adopting two-slitting rolling |
CN106240890A (en) * | 2016-08-31 | 2016-12-21 | 中山市索尼格自动化机械设备有限公司 | A kind of coil binding method and the full-automatic coil knot installation of enforcement the method |
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CN107054715A (en) | 2017-08-18 |
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Address after: 523000 Guangdong province Dongguan city Wangniudun Industrial Park in Dongxing Patentee after: Dongguan Keli Wire Technology Co. Ltd. Address before: 523000 Guangdong province Dongguan city Wangniudun Industrial Park Dongxing Dongguan Keli steel wire Co. Ltd. Patentee before: Dongguan Kelee Steel Wire Co., Ltd. |
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