CN107052067A - A kind of intelligence control system and its method of work for wire drawing machine - Google Patents
A kind of intelligence control system and its method of work for wire drawing machine Download PDFInfo
- Publication number
- CN107052067A CN107052067A CN201710074274.9A CN201710074274A CN107052067A CN 107052067 A CN107052067 A CN 107052067A CN 201710074274 A CN201710074274 A CN 201710074274A CN 107052067 A CN107052067 A CN 107052067A
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- module
- wire drawing
- drawing machine
- control system
- control
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/02—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
- B21C1/12—Regulating or controlling speed of drawing drums, e.g. to influence tension; Drives; Stop or relief mechanisms
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Mechanical Engineering (AREA)
- Control By Computers (AREA)
Abstract
The invention discloses a kind of intelligence control system for wire drawing machine, including：Control system and wire drawing machine, master station module is provided with control system, slave station module and I/O module, drive mechanism and motor are provided with wire drawing machine, control system is connected by drive mechanism with wire drawing machine, the frequency converter with bus communication module is provided with drive mechanism, control system is connected by interchanger with drive mechanism input, the output end and motor connection of drive mechanism, the reel connection of motor and wire drawing machine, master station module, slave station module and I/O module and drive mechanism are connected with switch network, it is very simple that the debugging of the system of this in the present invention will become, the system can calculate yield rate automatically, efficiency, cumulative production, run time etc., LAN or internet can also be directly connected to, it can also be connected with the ERP system of company, can monitoring device in systems all parameters of working condition and equipment.
Description
Technical field
The invention belongs to the field of manufacturing, more particularly to a kind of intelligence control system for wire drawing machine.
Background technology
Traditional wire drawing machine drive mechanism composition has：Three asynchronous machines, timing belt and reduction box, this drive mechanism transmission
Efficiency is low, low precision, especially reduction box, and general speed reducing ratio is 10：1 reduction box efficiency is all below 90%.Control mode is adopted
With swing rod and Frequency Converter Control, swing rod is that frequency converter judges whether the work of oneself support position is reasonable, and the height of swing rod position can be defeated
Go out an analog quantity, frequency converter makes swing rod all the time in a height and position by receiving this analog quantity by pid algorithm, so
Front and rear head each works and is independent of each other.PLC general control systems are run, and output control enables frequency converter, man-machine interface, other are defeated
Enter output etc..PLC is coordination control, because coordinating between head by frequency converter and swing rod, is not interfere with each other.Needed when debugging
Completion could be debugged by adjusting frequency convertor PID, PLC controls etc., and adjusting frequency converter and PLC control coordinations, if client
Drawing process modification, need the modification of PLC relevant parameter to bother very much again, and debugging is required for technical staff to arrive every time
Scene, it not only expends substantial amounts of human and material resources, while also wasting the substantial amounts of time, has a strong impact on enterprise and technical staff
Operating efficiency；
At the same time, the existing wire drawing machine intrinsic loss of its wire drawing, mould loss, the loss of other axles, electricity in the course of the work
Machine loss and frequency converter and cable loss are more, thus existing wire drawing machine controls the improvement that needs.
The content of the invention
Goal of the invention：In order to overcome the above not enough, it is an object of the invention to provide a kind of intelligent control for wire drawing machine
System, its is simple in construction, reasonable in design, and automaticity is high, and technical staff can be given birth to by network to the wire drawing machine in enterprise
Production is regulated and controled, and is greatly improved enterprises production efficiency, is also improved the operating efficiency of technical staff.
Technical scheme：To achieve these goals, the invention provides a kind of intelligence control system for wire drawing machine, bag
Include：It is provided with control system and wire drawing machine, the control system in master station module, slave station module and I/O module, the wire drawing machine
Provided with drive mechanism and motor, the control system is connected by drive mechanism with wire drawing machine, and band is provided with the drive mechanism
There is the frequency converter of bus communication module, the two ends of shown frequency converter are connected with network-bus and interchanger respectively, the control system
System is connected by interchanger with drive mechanism input, the output end and motor connection of the drive mechanism, and the motor is with drawing
The reel connection of silk machine, the master station module, slave station module and I/O module and drive mechanism are connected with switch network.
A kind of intelligence control system for wire drawing machine of the present invention, using the frequency conversion with bus communication module
Device, bus communication module uses network transmission, and all devices are all connected in a network with interchanger, master station module processing institute
Some evaluation works, handle every frequency converter output speed, the output of every frequency converter are changed according to client's drawing process, with touching
Display screen communication is touched, relevant information is shown in touch display screen, with I/O module communication process conventional push button, jerk, control
Startup stopping of all frequency converters etc.；And, field connection is also very simple, and motor and frequency converter line are connected, and other are all to set
Standby by RJ45 network connection interchangers, the power line of each equipment is connected, as long as selecting the wire drawing of client in touch-screen
Technique just can directly start shooting and test, if the technique of client does not have also in systems, client can teach that, when us
After the completion of technological design, the machine connection internet of client, we can be online to system upgrade, and the debugging of the system will
What is become is very simple, and the system can calculate yield rate automatically, efficiency, cumulative production, run time etc., while this system can
To be directly connected to LAN or internet, it can also be connected with the ERP system of company, such company can monitor in systems
All parameters of working condition and equipment of equipment etc., it is many convenient to be both provided to enterprise and supplier.
Further, tension force module, one end of the tension force module and friendship are additionally provided with shown control system
Change planes, the other end passes through drive mechanism and motor connection.
Further, the motor uses direct driving motor, the speed of the direct driving motor output and turning for drawing block
Speed is identical.
Further, it is provided with the I/O module in display module, the display module and is provided with display screen, the display screen
Using touch display screen.
Further, driver is provided with the drive module, the driver and motor connect one to one.
Further, main website control module, slave station control module, frequency transformer control module, IO are provided with the interchanger
Control module, drive control module and controller module, the main website control module are connected with master station module, described from stand control
Module is connected with slave station module, and the frequency transformer control module is connected with frequency converter, and the I/O control module is connected with I/O module,
The drive control module is connected with drive mechanism, the main website control module, slave station control module, frequency transformer control module,
I/O control module and drive control module are connected with controller module.
Further, provided with communication unit, slave station control unit, Switch control unit, display in the master station module
Control unit and main website control unit, described communication unit, slave station control unit, Switch control unit, display control list
Member is connected with main website control unit, and, described main website control unit is connected with main website control module.
Further, the method for work of the described intelligence control system for wire drawing machine, specific method of work is as follows：
（1）：Whole control system is assembled and connected according to the need for client first；
（2）：The motor and drive mechanism at scene are assembled first, motor and frequency converter connected, master station module, slave station
Module and I/O module by RJ45 network connection interchangers, and, the power line of each equipment is connected；
（3）：Treat after the completion of above-mentioned control system assembly and connection, start following debugging；
（4）：The drawing process of client is selected by I/O module and display screen, then start is tested, if the technique of client
Do not have also in systems, then staff connects the Internet download technique by after the completion of technological design, then by the machine of client
Or storage device downloads technique；
（5）：Treat in previous step after the completion of machine connection, then start to debug trial operation；
（6）：The parameter in the production technology of client's wire drawing machine is shown by display screen first, once there is any ask
Topic, then technical staff is debugged by the control system in terminal to it；
（7）：Staff is modified debugging by display screen to the corresponding part gone wrong in master station module, has been debugged
Cheng Houhui sends data to slave station module；
（8）：Then receiving the slave station module of data will accordingly be regulated and controled to the wire drawing machine of oneself master control, and control
Data processed are sent on network；
（9）：All data transfer data to other modules by network and interchanger, and other modules enter the signal received
Row processing is transmitted again.
Further, during wire drawing machine works, the reel of wire drawing machine, the rotating speed of motor output are driven by motor
It is exactly the rotating speed of drawing block.
Above-mentioned technical proposal can be seen that the present invention and have the advantages that：
1st, a kind of intelligence control system for wire drawing machine of the present invention, using the frequency converter with bus communication module,
Bus communication module uses network transmission, all devices is all connected in a network with interchanger, master station module processing is all
Evaluation work, handle every frequency converter output speed, the output of every frequency converter is changed according to client's drawing process, with touch
Display screen is communicated, and relevant information is shown in touch display screen, with I/O module communication process conventional push button, jerk, control institute
There is startup stopping of frequency converter etc.；And, field connection is also very simple, and motor and frequency converter line are connected, other all devices
By RJ45 network connection interchangers, the power line of each equipment is connected, as long as selecting the wire drawer of client in touch-screen
Skill just can directly start shooting and test, if the technique of client does not have also in systems, client can teach that, when we
After the completion of technological design, the machine connection internet of client, we can be online to system upgrade.The debugging of this system will
What is become is very simple.This system can calculate yield rate, efficiency, cumulative production, run time etc. automatically.This system can be with
LAN or internet are directly connected to, can also be connected with the ERP system of company, such company can in systems monitor and set
Standby all parameters of working condition and equipment etc., it is many convenient to be both provided to enterprise and supplier.
2nd, in the present invention using it is such a can only control system, all equipment is all connected to network, it debugs simple,
When equipment goes wrong, without engineer to Field adjustment, as long as carrying out remote debugging in terminal-pair equipment, greatly
The precision of its regulation is improved, while also not only reducing time and the expense that technical staff hurries back and forth back and forth, also greatly
The time of maintenance is reduced, the efficiency of its work is improved.
3rd, wire drawing machine drive mechanism of the present invention is changed to direct driving motor by original three asynchronous machines, timing belt and reduction box
Directly with movable reel.The output speed of motor is exactly the rotating speed of drawing block, eliminates the timing belt in existing structure and subtracts
Fast case, direct driving motor is one kind of synchronous motor, and efficiency is higher than asynchronous machine, and frequency converter and cable loss ratio original small 0.5% are left
The right side, reason is that the power factor (PF) of direct driving motor is higher than asynchronous machine, so electric current is small compared with asynchronous machine, the more asynchronous electricity of the loss of electric machine
The small 1-2% of machine, other axles loss is relatively original small by 0.5% or so, because transmission mechanism is few, and, draw direct driving motor by experiment
The estimated efficiency that its energy-conservation is greatly improved more than 17% of scheme whole energy, preferably adapts to current energy-conserving and environment-protective
Theory.
Brief description of the drawings
Fig. 1 is the structural representation of the intelligence control system of the present invention for wire drawing machine；
Fig. 2 for the present invention in drive mechanism electrical structure schematic diagram；
In figure：Master station module -1, slave station module -2, I/O module -3, frequency converter -4, drive mechanism -5, motor -6, interchanger -7.
Embodiment
Below in conjunction with the accompanying drawings and specific embodiment, the present invention is furture elucidated.
Embodiment
A kind of intelligence control system for wire drawing machine as depicted in figs. 1 and 2, including：Control system and wire drawing machine, institute
State to be provided with master station module 1, slave station module 2 and I/O module 3, the wire drawing machine in control system and be provided with drive mechanism 5 and motor
6, the control system is connected by drive mechanism 5 with wire drawing machine, is provided with the drive mechanism 4 with bus communication module
Frequency converter 4, the two ends of shown frequency converter 4 are connected with network-bus and interchanger 7 respectively, and the control system passes through interchanger 7
It is connected with the input of drive mechanism 5, the output end of the drive mechanism 5 is connected with motor 6, the volume of the motor 6 and wire drawing machine
Cylinder connection, the master station module 1, slave station module 2 and I/O module 3 and drive mechanism 5 with the network connection of interchanger 7.
Be additionally provided with tension force module 8 shown in the present embodiment in control system, one end of the tension force module 8 with
Interchanger 6, the other end is connected by drive mechanism 5 with motor 6.
In the present embodiment, the motor 5 uses direct driving motor, the speed of the direct driving motor output and drawing block
Rotating speed is identical.
It is provided with the present embodiment, in the I/O module 3 in display module, the display module and is provided with display screen, it is described aobvious
Display screen uses touch display screen.
In the present embodiment, driver is provided with the drive module, the driver and motor 5 connect one to one.
In this implementation, main website control module, slave station control module, frequency transformer control module, IO are provided with the interchanger 7
Control module, drive control module and controller module, the main website control module are connected with master station module 1, the slave station control
Molding block is connected with slave station module 2, and the frequency transformer control module is connected with frequency converter 4, the I/O control module and I/O module 3
Connection, the drive control module is connected with drive mechanism 5, the main website control module, slave station control module, Frequency Converter Control
Module, I/O control module and drive control module are connected with controller module.
In the present embodiment, provided with communication unit, slave station control unit, Switch control unit, aobvious in the master station module 1
Show control unit and main website control unit, described communication unit, slave station control unit, Switch control unit, display control
Unit is connected with main website control unit, and, described main website control unit is connected with main website control module.
Embodiment 2
A kind of intelligence control system for wire drawing machine as depicted in figs. 1 and 2, including：Control system and wire drawing machine, the control
It is provided with system processed in master station module 1, slave station module 2 and I/O module 3, the wire drawing machine and is provided with drive mechanism 5 and motor 6, institute
State control system to be connected with wire drawing machine by drive mechanism 5, the frequency conversion with bus communication module is provided with the drive mechanism 4
Device 4, the two ends of shown frequency converter 4 are connected with network-bus and interchanger 7 respectively, and the control system is by interchanger 7 with driving
The input of motivation structure 5 is connected, and the output end of the drive mechanism 5 is connected with motor 6, and the reel of the motor 6 and wire drawing machine connects
Connect, the master station module 1, slave station module 2 and I/O module 3 and drive mechanism 5 with the network connection of interchanger 7.
Be additionally provided with tension force module 8 shown in the present embodiment in control system, one end of the tension force module 8 with
Interchanger 6, the other end is connected by drive mechanism 5 with motor 6.
Motor 5 described in the present embodiment uses direct driving motor, the speed of the direct driving motor output and drawing block
Rotating speed is identical.
It is provided with I/O module 3 described in the present embodiment in display module, the display module and is provided with display screen, the display
Screen uses touch display screen.
Driver is provided with described in the present embodiment in drive module, the driver and motor 5 connect one to one.
In interchanger 7 described in the present embodiment provided with main website control module, slave station control module, frequency transformer control module,
I/O control module, drive control module and controller module, the main website control module are connected with master station module 1, the slave station
Control module is connected with slave station module 2, and the frequency transformer control module is connected with frequency converter 4, the I/O control module and IO moulds
Block 3 is connected, and the drive control module is connected with drive mechanism 5, the main website control module, slave station control module, frequency converter
Control module, I/O control module and drive control module are connected with controller module.
Provided with communication unit, slave station control unit, Switch control unit, aobvious in master station module 1 described in the present embodiment
Show control unit and main website control unit, described communication unit, slave station control unit, Switch control unit, display control
Unit is connected with main website control unit, and, described main website control unit is connected with main website control module.
The method of work of the heretofore described intelligence control system for wire drawing machine, specific method of work is as follows：
（1）：Whole control system is assembled and connected according to the need for client first；
（2）：The motor 6 and drive mechanism 5 at scene are assembled first, motor 6 and frequency converter 4 connected, master station module
1st, slave station module 2 and I/O module 3 be by RJ45 network connections interchanger 7, and, the power line of each equipment is connected；
（3）：Treat after the completion of above-mentioned control system assembly and connection, start following debugging；
（4）：The drawing process of client is selected by I/O module 3 and display module, then start is tested, if client
Technique does not have also in systems, then staff connects the Internet download by after the completion of technological design, then by the machine of client
Technique or storage device download technique；
（5）：Treat in previous step after the completion of machine connection, then start to debug trial operation；
（6）：The parameter in the production technology of client's wire drawing machine is shown by display screen first, once there is any ask
Topic, then technical staff is debugged by the control system in terminal to it；
（7）：Staff is modified debugging by display screen to the corresponding part gone wrong in master station module 1, debugging
After the completion of can send data to slave station module 2；
（8）：Then receiving the slave station module 2 of data will accordingly be regulated and controled to the wire drawing machine of oneself master control, and handle
Control data is sent on network；
（9）：All data transfer data to other modules by network and interchanger 7, and other modules are by the signal received
Handled or transmitted again.
In the present embodiment during wire drawing machine works, the reel of wire drawing machine, turn of motor output are driven by motor 6
Speed is exactly the rotating speed of drawing block.
Described above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, under the premise without departing from the principles of the invention, some improvement can also be made, these improvement also should be regarded as the present invention's
Protection domain.
Claims (9)
1. a kind of intelligence control system for wire drawing machine, it is characterised in that：Including：Control system and wire drawing machine, the control
Master station module is provided with system（1）, slave station module（2）And I/O module（3）, the wire drawing machine is interior to be provided with drive mechanism（5）And electricity
Machine（6）, the control system passes through drive mechanism（5）It is connected with wire drawing machine, the drive mechanism（5）In be provided with logical with bus
Believe the frequency converter of module（4）, shown frequency converter（4）Two ends respectively with network-bus and interchanger（7）Connection, the control system
System passes through interchanger（7）With drive mechanism（5）Input is connected, the drive mechanism（5）Output end and motor（6）Connection,
The motor（6）It is connected with the reel of wire drawing machine, the master station module（1）, slave station module（2）And I/O module（3）And driving
Mechanism（5）And interchanger（7）Network connection.
2. the intelligence control system according to claim 1 for wire drawing machine, it is characterised in that：In shown control system also
Provided with tension force module（8）, the tension force module（8）One end and interchanger（6）, the other end passes through drive mechanism
（5）With motor（6）Connection.
3. the intelligence control system according to claim 1 for wire drawing machine, it is characterised in that：The motor（5）Using
Direct driving motor, the speed of the direct driving motor output is identical with the rotating speed of drawing block.
4. the intelligence control system according to claim 1 for wire drawing machine, it is characterised in that：The I/O module（3）In
Provided with display module, display screen is provided with the display module, the display screen uses touch display screen.
5. the intelligence control system according to claim 1 for wire drawing machine, it is characterised in that：Set in the drive module
There are driver, the driver and motor（5）Connect one to one.
6. the intelligence control system according to claim 1 for wire drawing machine, it is characterised in that：The interchanger（7）In
Provided with main website control module, slave station control module, frequency transformer control module, I/O control module, drive control module and controller
Module, the main website control module and master station module（1）Connection, the slave station control module and slave station module（2）Connection, it is described
Frequency transformer control module and frequency converter（4）Connection, the I/O control module and I/O module（3）Connection, the drive control module
With drive mechanism（5）Connection, the main website control module, slave station control module, frequency transformer control module, I/O control module and
Drive control module is connected with controller module.
7. the intelligence control system according to claim 1 for wire drawing machine, it is characterised in that：The master station module（1）
In be provided with communication unit, slave station control unit, Switch control unit, display control unit and main website control unit, it is described
Communication unit, slave station control unit, Switch control unit, display control unit are connected with main website control unit, and, it is described
Main website control unit be connected with main website control module.
8. the method for work of the intelligence control system for wire drawing machine described in any one according to claim 1 to 7, its
It is characterised by：Specific method of work is as follows：
（1）：Whole control system is assembled and connected according to the need for client first；
（2）：First to the motor at scene（6）And drive mechanism（5）Assembled, motor（6）And frequency converter（4）Connect,
Master station module（1）, slave station module（2）And I/O module（3）Pass through RJ45 network connection interchangers（7）, and, the electricity of each equipment
Source line is connected；
（3）：Treat after the completion of above-mentioned control system assembly and connection, start following debugging；
（4）：Pass through I/O module（3）The drawing process of client is selected with display module, then start is tested, if client
Technique do not have also in systems, then staff is connected under internet by after the completion of technological design, then by the machine of client
Carry technique or storage device downloads technique；
（5）：Treat in previous step after the completion of machine connection, then start to debug trial operation；
（6）：The parameter in the production technology of client's wire drawing machine is shown by display screen first, once there is any ask
Topic, then technical staff is debugged by the control system in terminal to it；
（7）：Staff is by display screen to master station module（1）In the corresponding part gone wrong modify debugging, tune
Slave station module can be sent data to after the completion of examination（2）；
（8）：Then the slave station module of data is received（2）The wire drawing machine of oneself master control will accordingly be regulated and controled, and
Control data is sent on network；
（9）：All data pass through network and interchanger（7）Other modules are transferred data to, other modules are by the letter received
Number handled or transmitted again.
9. the method for work of the intelligence control system according to claim 8 for wire drawing machine, it is characterised in that：
During wire drawing machine works, pass through motor（6）The reel of wire drawing machine is driven, the rotating speed of motor output is exactly wire drawing machine
The rotating speed of reel.
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| CN201710074274.9A CN107052067B (en) | 2017-02-10 | 2017-02-10 | A kind of intelligence control system and its working method for wire drawing machine |
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| CN110764404A (en) * | 2019-09-25 | 2020-02-07 | 长沙市日业电气有限公司 | PID parameter self-adaptive wire drawing machine frequency converter debugging method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108681237A (en) * | 2018-02-27 | 2018-10-19 | 深圳市海浦蒙特科技有限公司 | Wire drawing machine winding frequency converter control method, device, computer equipment and medium |
| CN108681237B (en) * | 2018-02-27 | 2021-08-10 | 深圳市海浦蒙特科技有限公司 | Control method and device for winding frequency converter of wire drawing machine, computer equipment and medium |
| CN110764404A (en) * | 2019-09-25 | 2020-02-07 | 长沙市日业电气有限公司 | PID parameter self-adaptive wire drawing machine frequency converter debugging method |
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| CN107052067B (en) | 2018-11-23 |
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