CN107040095A - A kind of plug-in type Hall control panel and its installation method - Google Patents
A kind of plug-in type Hall control panel and its installation method Download PDFInfo
- Publication number
- CN107040095A CN107040095A CN201710167528.1A CN201710167528A CN107040095A CN 107040095 A CN107040095 A CN 107040095A CN 201710167528 A CN201710167528 A CN 201710167528A CN 107040095 A CN107040095 A CN 107040095A
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- Prior art keywords
- hall
- control panel
- iron core
- plug
- substrate
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Links
- 238000009434 installation Methods 0.000 title claims abstract description 18
- 238000000034 method Methods 0.000 title claims abstract description 14
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 63
- 239000000758 substrate Substances 0.000 claims abstract description 38
- 238000005452 bending Methods 0.000 claims description 13
- 238000003780 insertion Methods 0.000 claims description 10
- 230000037431 insertion Effects 0.000 claims description 10
- 239000003292 glue Substances 0.000 claims description 6
- 238000003466 welding Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 210000000515 tooth Anatomy 0.000 description 37
- 238000009413 insulation Methods 0.000 description 6
- 230000006698 induction Effects 0.000 description 4
- 238000011017 operating method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Connector Housings Or Holding Contact Members (AREA)
Abstract
A kind of plug-in type Hall control panel and its installation method, the present invention relates to machine field.Current magneto fixes Hall control panel by the way of being installed using auxiliary magnetic pole or plastic plug auxiliary, and cost is high, complex manufacturing, installs trouble.Elastic insulated Hall substrate, the Hall element on Hall substrate of the invention including being inserted into after being bent by writing board shape between iron core teeth pole and iron-core coil, Hall substrate includes horizontal upper mainboard, the lower end of upper mainboard extends downwardly from three fixed plates for being used to fix Hall element, equidistantly arranged between three fixed plates, and spacing dimension is more than iron core teeth yoke width, Hall element is connected to the bottom of fixed plate.Without using auxiliary magnetic pole etc., other servicing units just can realize that the installation of Hall control panel is fixed to the technical program, reduce component, optimize the structure of Hall control panel, simplify manufacturing process, improving production efficiency and the fastness installed, the overall cost of reduction motor.
Description
Technical field
The present invention relates to machine field, especially a kind of plug-in type Hall control panel and its installation method.
Background technology
At present, magneto generally fixes Hall control panel in the following ways：
（1）Auxiliary magnetic pole is installed on rotor and Hall control panel is installed with screw in end cap position；
（2）Plastic plug Integrated Hall control panel is made to be attached to inside notch.
Motor cost is added using auxiliary magnetic pole or plastic plug auxiliary installation in such scheme, while also causing life
Production. art is complicated, installs trouble.
The content of the invention
The technical problem to be solved in the present invention and propose technical assignment be prior art to be improved with being improved,
A kind of plug-in type Hall control panel and its installation method are provided, for the purpose of simplifying technique, conveniently install and reduce cost.For
This, the present invention takes following technical scheme.
A kind of plug-in type Hall control panel, including by writing board shape bend after be inserted between iron core teeth pole and iron-core coil
Elastic insulated Hall substrate, the Hall element on Hall substrate, described Hall substrate includes horizontal upper mainboard, on
The lower end of mainboard extends downwardly from equidistantly arranging between three fixed plates for being used to fix Hall element, three fixed plates, and
And spacing dimension is more than iron core teeth yoke width, described Hall element is connected to the bottom of fixed plate.The Hall substrate of elasticity is just
In bending, by the way that three Hall elements are uniformly arranged on one piece of Hall substrate, Hall control panel is only needed to insertion and install
Once, and it is inserted into behind position and is realized and be laterally fixed by the resilience of Hall control panel；Spacing between three fixed plates
Be easy to fixed plate to be inserted into teeth groove close to the position of notch more than iron core teeth yoke width, and make mainboard below can be with tooth yoke
Top surface be affixed, realize the positioning of vertical position, structure after improvement install and it is interim be fixed conveniently quick, simplify erector
Skill, reduces infrastructure cost and installation cost.
As further improving and supplementing to above-mentioned technical proposal, present invention additionally comprises following additional technical feature.
Described upper mainboard is laterally disposed elongated rectangular shape, and described fixed plate is vertical rectangle, and upper mainboard is with consolidating
Fixed board is same plate body.Horizontal elongated rectangular shape is easy to be stuck in insulation framework when inserting from top to bottom, and vertical fixed plate is just
In the teeth groove of insertion iron core, upper mainboard and fixed plate are that same plate body is connected firmly and reduces number of elements.
Described upper mainboard lateral dimension is more than the distance between two outer side edges of two outside fixed plates, upper mainboard transverse direction
Both side ends are equal with the distance of each outer side edges of adjacent fixed plate, and between more than two adjacent fixed plates between
Away from.It is iron core teeth yoke position between two fixed plates, the distance of upper mainboard two ends extension is more than between two adjacent fixed plates
Spacing, the upper end of insulation framework tooth yoke can be held on below by making the two ends extension of mainboard, realize vertical positioning.
Described Hall substrate is pcb board.Pcb board application is universal, and cost is low, and elasticity is good, is easy to bending and resilience to fix.
The thickness of described Hall substrate is between 0.35 ~ 0.7.The thickness is easy to the buying of pcb board, due to relative
Relatively thin, price is relatively cheap, and too big power need not be used during bending.
Connected mode between described Hall element and fixed plate to weld.Welding manner application is universal, easy to operate.
A kind of installation method of plug-in type Hall control panel, comprises the following steps：
1）Hall substrate is bent to the position between pluggable iron core teeth pole and iron-core coil, and fixed plate alignment iron core slot
Mouthful, then it is downwardly on earth, makes the following iron core teeth between vertical direction and iron core teeth pole and iron-core coil of mainboard
Yoke position fits；
2）Hall substrate is fixed with iron core teeth yoke with glue.By the way that Hall is controlled plate benging and fixed plate is directed at iron core slot
After the insertion of mouth position, Hall element is located in the range of the actual induction of magnetic field, after Hall control panel is loosened, Hall control panel resilience
The lateral side for being pressed on iron-core coil and insulation framework, realizes and fixes temporarily, then is formally fixed by glue, operating procedure letter
Singly, conveniently.
The size of described Hall substrate is according to the electric machine iron core customization inserted.Due to electric machine iron core specification
Difference, each dimensional parameters of Hall control panel, which need to be adjusted according to the dimensional parameters of electric machine iron core, to be made, in order to be inserted into
In different electric machine iron cores.
Behind position between described Hall substrate bending insertion iron-core coil and iron core teeth pole, Hall element is located at iron core
Notch position.Iron core notch position can be realized preferably to magnetic field induction.
After described Hall substrate bending is inserted between iron core teeth pole and iron-core coil, between two adjacent fixed plates
The big 0.05 ~ 0.5mm of gap ratio iron core teeth yoke width.Gap ratio iron core teeth yoke width between two adjacent fixed plates is slightly
Greatly, after fixed plate inserts the teeth groove of iron core, the both sides for being inserted in tooth yoke that fixed plate can be tighter.
Beneficial effect：Without using auxiliary magnetic pole etc., other servicing units just can realize that the installation of Hall control panel is fixed,
The component used is reduced, the structure of Hall control panel is optimized, simplified manufacturing process improves production efficiency and installation
Fastness, effectively reduce the overall cost of motor.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention.
Fig. 2 is mounting structure schematic diagram of the present invention.
In figure：1- Hall substrates；2- iron-core coils；3- Hall elements；4- iron core teeth yokes；5- iron core teeths pole；6- iron core slots
Mouthful；The upper mainboards of 101-；102- fixed plates.
Embodiment
Technical scheme is described in further detail below in conjunction with Figure of description.
As shown in Figure 1-2, a kind of plug-in type Hall control panel, including by writing board shape bend after be inserted into iron core teeth pole 5
Elastic insulated Hall substrate 1 between iron-core coil 2, the Hall element 3 on Hall substrate 1, Hall substrate 1 include horizontal stroke
To upper mainboard 101, the lower end of upper mainboard 101 extends downwardly from three fixed plates 102 for being used to fix Hall element 3, three
Equidistantly arranged between fixed plate 102, and spacing dimension is more than the width of iron core teeth yoke 4, and Hall element 3 is connected to fixed plate
102 bottom.
Interim fixed and reduction number of elements when inserting for convenience, upper mainboard 101 is laterally disposed elongated rectangular shape,
Fixed plate 102 is vertical rectangle, and upper mainboard 101 is same plate body with fixed plate 102.Horizontal strip when inserting from top to bottom
Rectangle is easy to be stuck in insulation framework, and vertical fixed plate 102 is facilitated insertion into the teeth groove of iron core, upper mainboard 101 and fixed plate
102 be that same plate body is connected firmly and reduces number of elements.
In order to realize vertical positioning, the upper lateral dimension of mainboard 101 is more than between two outer side edges of two outside fixed plates 102
Distance, the horizontal both side ends of upper mainboard 101 are equal with the distance of the outer side edges of respective adjacent fixed plate 102, and are more than
Spacing between two adjacent fixed plates 102.It is iron core teeth yoke position, the upper two ends extension of mainboard 101 between two fixed plates 102
The distance being divided to is more than the spacing between two adjacent fixed plates 102, makes the two ends extension of mainboard 101 and can shelve below
In the upper end of insulation framework tooth yoke, vertical positioning is realized.
For the ease of bending and resilience, Hall substrate 1 is pcb board.Pcb board application is universal, and cost is low, and elasticity is good, is easy to
Bending and resilience are fixed.
In order to obtain preferable cost performance, the thickness of Hall substrate 1 is 0.5mm.The thickness is easy to adopting for pcb board
Purchase, due to relatively thin, price is relatively cheap, and too big power need not be used during bending.
Connect for convenience, the connected mode between Hall element 3 and fixed plate 102 to weld.Welding manner is using general
Time, it is easy to operate.
A kind of installation method of plug-in type Hall control panel, comprises the following steps：
1）Hall substrate 1 is bent to the position between pluggable iron core teeth pole 5 and iron-core coil 2, and fixed plate 102 is aligned
Iron core notch 6, is then downwardly on earth, makes the following in vertical direction and iron core teeth pole 5 and iron-core coil 2 of mainboard 101
Between the position of iron core teeth yoke 4 fit；
2）Hall substrate 1 is fixed with iron core teeth yoke 4 with glue.By the way that Hall is controlled plate benging and fixed plate 102 is directed at
After the insertion of the position of iron core notch 6, Hall element 3 is located in the range of the actual induction of magnetic field, after Hall control panel is loosened, Hall control
Making sheet resilience is laterally pressed on the side of iron-core coil 2 and insulation framework, realizes and fixes temporarily, then is formally fixed by glue,
Operating procedure is simply, conveniently.
In order to adapt to the electric machine iron core of different size, the size of Hall substrate 1 is fixed according to the electric machine iron core specification inserted
System.Because electric machine iron core specification is different, each dimensional parameters of Hall control panel need to be joined according to the size of electric machine iron core
Number adjustment makes, in order to be inserted into different electric machine iron cores.
In order to preferably realize the sensing to magnetic field, between the bending of Hall substrate 1 insertion iron-core coil 2 and iron core teeth pole 5
Position after, Hall element 3 be located at the position of iron core notch 6.The position of iron core notch 6 can be preferably realized to magnetic field induction.
In order that fixed plate 102 can be laterally close to iron core teeth yoke 4, the bending of Hall substrate 1 be inserted into iron core teeth pole 5 with
After between iron-core coil 2, the big 0.2mm of width of gap ratio iron core teeth yoke 4 between two adjacent fixed plates 102.Two adjacent
Fixed plate 102 between gap ratio iron core teeth 4 width of yoke it is slightly larger, after the insertion of fixed plate 102 iron core notch 6, fixed plate 102
Both sides for being inserted in iron core teeth yoke 4 that can be tighter.
The Hall substrate 1 of elasticity is easy to bending, by the way that three Hall elements 3 are uniformly arranged at one piece of Hall substrate 1
In three pieces of vertical fixed plates 102, Hall control panel is only needed to insertion and install once, and be inserted into behind position by Hall
The resilience of control panel is realized and is laterally fixed, and realizes that the disposable positioning of three Hall elements 3 is fixed, three fixed plates 102
Between spacing be easy to fixed plate 102 to be inserted into the position of iron core notch 6 more than the width of iron core teeth yoke 4, and make under mainboard 101
Side can be affixed with the top surface of iron core teeth yoke 4, realize the positioning of vertical position, and the structure after improvement is installed and is fixed conveniently temporarily fast
Victory, final fixation is realized finally by glue, mounting process is simplified, infrastructure cost and installation cost is reduced.
A kind of plug-in type Hall control panel and its installation method shown in figure 1 above -2 are the specific embodiments of the present invention,
Substantive distinguishing features of the present invention and progress have been embodied, under the enlightenment of the present invention, it can have been entered according to actual use needs
Equivalent modifications in terms of row shape, structure, this programme protection domain row.
Claims (10)
1. a kind of plug-in type Hall control panel, it is characterised in that：Including being inserted into iron core teeth pole after being bent by writing board shape（5）With
Iron-core coil（2）Between elastic insulated Hall substrate（1）, located at Hall substrate（1）On Hall element（3）, it is described suddenly
That substrate（1）Including horizontal upper mainboard（101）, upper mainboard（101）Lower end extended downwardly from three be used for fix Hall member
Part（3）Fixed plate（102）, three fixed plates（102）Between equidistantly arrange, and spacing dimension be more than iron core teeth yoke（4）
Width, described Hall element（3）It is connected to fixed plate（102）Bottom.
2. a kind of plug-in type Hall control panel according to claim 1, it is characterised in that：Described upper mainboard（101）For
Laterally disposed elongated rectangular shape, described fixed plate（102）For vertical rectangle, upper mainboard（101）With fixed plate（102）To be same
One plate body.
3. a kind of plug-in type Hall control panel according to claim 2, it is characterised in that：Described upper mainboard（101）It is horizontal
It is more than two outside fixed plates to size（102）The distance between two outer side edges, upper mainboard（101）Horizontal both side ends with it is each
From adjacent fixed plate（102）Outer side edges distance it is equal, and more than two adjacent fixed plates（102）Between spacing.
4. a kind of plug-in type Hall control panel according to claim 1, it is characterised in that：Described Hall substrate（1）For
Pcb board.
5. a kind of plug-in type Hall control panel according to claim 1, it is characterised in that：Described Hall substrate（1）'s
Thickness is between 0.35 ~ 0.7.
6. a kind of plug-in type Hall control panel according to claim 1, it is characterised in that：Described Hall element（3）With
Fixed plate（102）Between for welding connected mode.
7. using a kind of installation method of plug-in type Hall control panel described in claim 1, it is characterised in that including following step
Suddenly：
1）By Hall substrate（1）Bend to pluggable iron core teeth pole（5）With iron-core coil（2）Between position, and fixed plate
（102）It is directed at iron core notch（6）, then it is downwardly on earth, makes mainboard（101）It is following in vertical direction and iron core teeth pole
（5）With iron-core coil（2）Between iron core teeth yoke（4）Position fits；
2）With glue by Hall substrate（1）With iron core teeth yoke（4）It is fixed.
8. a kind of installation method of plug-in type Hall control panel according to claim 7, it is characterised in that：Described Hall
Substrate（1）Size according to the electric machine iron core customization inserted.
9. a kind of installation method of plug-in type Hall control panel according to claim 7, it is characterised in that：Described Hall
Substrate（1）Bending insertion iron-core coil（2）With iron core teeth pole（5）Between position after, Hall element（3）Positioned at iron core notch
（6）Position.
10. a kind of installation method of plug-in type Hall control panel according to claim 7, it is characterised in that：It is described suddenly
That substrate（1）Bending is inserted into iron core teeth pole（5）With iron-core coil（2）Between after, two adjacent fixed plates（102）Between
Gap ratio iron core teeth yoke（4）Big 0.05 ~ the 0.5mm of width.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710167528.1A CN107040095A (en) | 2017-03-20 | 2017-03-20 | A kind of plug-in type Hall control panel and its installation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710167528.1A CN107040095A (en) | 2017-03-20 | 2017-03-20 | A kind of plug-in type Hall control panel and its installation method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107040095A true CN107040095A (en) | 2017-08-11 |
Family
ID=59534525
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710167528.1A Pending CN107040095A (en) | 2017-03-20 | 2017-03-20 | A kind of plug-in type Hall control panel and its installation method |
Country Status (1)
| Country | Link |
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| CN (1) | CN107040095A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101388590A (en) * | 2008-07-14 | 2009-03-18 | 许晓华 | Hall device for DC brushless motor |
| CN201550005U (en) * | 2009-10-26 | 2010-08-11 | 许晓华 | Hall fixing structure |
| CN203014600U (en) * | 2012-12-03 | 2013-06-19 | 常州格力博有限公司 | Brushless motor Hall device |
| CN203086298U (en) * | 2013-02-19 | 2013-07-24 | 莱克电气股份有限公司 | Installation mechanism of Hall position sensor of brushless direct-current motor |
| CN204947837U (en) * | 2015-08-03 | 2016-01-06 | 广东美的环境电器制造有限公司 | A kind of motor Hall element fixed mount |
| CN105576902A (en) * | 2016-03-07 | 2016-05-11 | 南京艾驰电子科技有限公司 | Flexible PG board of motor |
| CN206524721U (en) * | 2017-03-20 | 2017-09-26 | 卧龙电气集团股份有限公司 | A kind of plug-in type Hall control panel |
-
2017
- 2017-03-20 CN CN201710167528.1A patent/CN107040095A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101388590A (en) * | 2008-07-14 | 2009-03-18 | 许晓华 | Hall device for DC brushless motor |
| CN201550005U (en) * | 2009-10-26 | 2010-08-11 | 许晓华 | Hall fixing structure |
| CN203014600U (en) * | 2012-12-03 | 2013-06-19 | 常州格力博有限公司 | Brushless motor Hall device |
| CN203086298U (en) * | 2013-02-19 | 2013-07-24 | 莱克电气股份有限公司 | Installation mechanism of Hall position sensor of brushless direct-current motor |
| CN204947837U (en) * | 2015-08-03 | 2016-01-06 | 广东美的环境电器制造有限公司 | A kind of motor Hall element fixed mount |
| CN105576902A (en) * | 2016-03-07 | 2016-05-11 | 南京艾驰电子科技有限公司 | Flexible PG board of motor |
| CN206524721U (en) * | 2017-03-20 | 2017-09-26 | 卧龙电气集团股份有限公司 | A kind of plug-in type Hall control panel |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: 312300 No. 1801 Renmin West Road, Shaoxing, Zhejiang, Shangyu Applicant after: WOLONG ELECTRIC GROUP Co.,Ltd. Applicant after: ZHEJIANG WOLONG HOUSEHOLD ELECTRIC MACHINERY Co.,Ltd. Address before: 312300 No. 1801 Renmin West Road, Shaoxing, Zhejiang, Shangyu Applicant before: WOLONG ELECTRIC GROUP Co.,Ltd. Applicant before: ZHEJIANG WOLONG HOUSEHOLD ELECTRIC MACHINERY Co.,Ltd. |
|
| CB02 | Change of applicant information | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170811 |
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| WD01 | Invention patent application deemed withdrawn after publication |