CN1070316C - Production process of machine woven calandria - Google Patents
Production process of machine woven calandria Download PDFInfo
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- CN1070316C CN1070316C CN99103084A CN99103084A CN1070316C CN 1070316 C CN1070316 C CN 1070316C CN 99103084 A CN99103084 A CN 99103084A CN 99103084 A CN99103084 A CN 99103084A CN 1070316 C CN1070316 C CN 1070316C
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- grey cloth
- machine
- comb
- curing agent
- typing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The present invention discloses a production process for mechanically weaving discharge pipes, which is characterized in that the production process comprises the steps of weaving, gum dipping, pulp rolling, drying, shaping and cutting; sharp angle bending fibers and pulling force steel are used in the shaping step. The present invention provides a simple jointing method for continuous production so as to provide the continuous production with sufficient conditions, favorable product porosity and high strength.
Description
The present invention relates to production process of machine woven calandria.
Comb has a wide range of applications at industrial circle, for example in lead acid accumulator, in order to prevent that effectively electrode active material from coming off, avoid the short circuit between the electrode, the normal terylene comb that adopts is the electrode suit, and the tubular plate of making like this is not only acidproof and antioxygenic property is good, and mechanical strength is better, the chemical property excellence.Existing production process of machine woven calandria typically has the mode of the fine fixed core fibre of magnetic force fixed core fibre and quarter bend, thereby makes the grey cloth after the sewing be in the fine state of wearing all the time in the course of processing.In recent years, the processing technology that adopts grey cloth spacing sewing in traveling process is also arranged.Yet serialization production itself is often comparatively harsh to the starching of curing agent and requirement of strength, and simultaneously, in wearing fine technology, each is rolled up grey cloth and usually need shut down in change of lap and wear fibre again, so not only expends man-hour, produces a certain amount of waste product toward the contact meeting.In tubule footpath comb is produced, the fine technology of traditional quarter bend significantly with actual require incompatible.
The purpose of this invention is to provide a kind of production process of machine woven calandria that utilizes curved fibre and roller combination serialization to produce comb.
Above-mentioned purpose of the present invention adopts following technical scheme to be achieved:
Process of the present invention comprises:
1) weave: pitch-row is calculated the grey cloth sewing and is weaved spacing in accordance with regulations, grey cloth is knitted choosing finish stand-by.
2) soaking paste, roll slurry: after the abundant soaking paste of comb grey cloth (infiltration curing agent) after will weaving, roll slurry, make the comb grey cloth contain a certain proportion of curing agent (control soaking paste grey cloth: curing agent=1: 0.25) (weight ratio) equably through padding machine.
3) drying adopts second stage drying method, and first oven dry makes big evaporation of the moisture in the curing agent on the comb grey cloth, and feel is tide slightly, and secondary drying makes comb grey cloth feel drying, and slightly stiffening, the temperature of twice oven dry all is controlled at and is lower than 100 ℃.
4) typing
Adopt curved fine location, tightly hold by the pulling force guiding principle fibre of will finalizing the design, the other end of pulling force guiding principle is for curved fine, the diameter of pulling force guiding principle is less than the fine diameter of typing, the comb grey cloth is under the traction of roller combination, pass curved fibre, pulling force guiding principle, typing fibre and heating chamber, the typing heating-up temperature is 200 ℃-220 ℃, and the time is 1.5-3 minute.
It is curved fine that the curved fibre that is adopted preferably is slightly less than 90 ° acute angle, be generally 80 °-88 ° all can, the best is 85 °-87 °, can guarantee curved fine location so effectively.
5) cutting: length on request, be cut into single sheet with comb.
6) jointing method of serialization production
Enter forming machine for making serialization each grey cloth in producing all can waltz through curved fine, typing fibre, thereby serialization production needn't be stopped, the present invention is provided with joint technology, promptly adopt the primary and secondary joint, plug-in type is made, be a: grey cloth tail end on the machine is cut into the monolithic that the outer end has lead angle, b: continue half of grey cloth upper end of the machine of going up of wait is cut into trapeze cut, c: each monolithic of grey cloth tail end on the machine that shears is inserted successively in the breach of the grey cloth upper end of waiting for the machine of going up that continues, firmly along the sewing of two comb gaps.
The curing agent ingredients by weight percentage composition that the present invention selects for use is:
Methyl methacrylate 30%
Butyl acrylate 10%
Lauryl sodium sulfate 0.8%
Ammonium Persulfate 98.5 0.08%
Peregal 0.8%
Methyl salicylate 0.04%
Surplus is a water.
The production technology of above-mentioned curing agent is:
Above-mentioned each raw material except that butyl acrylate is mixed under normal temperature, be warming up to 94 ℃-96 ℃, dropwise addition of acrylic acid fourth fat generally dropwised in 1.8-2 hour, was incubated 1 hour then, in 40 ℃ of dischargings, got milky curing agent slurries.
Because the present invention has adopted technique scheme, thereby making serialization produce machine woven calandria becomes a reality, simultaneously, because the employing of processing steps such as pre-soaking paste, rail slurry, secondary drying, guaranteed that effectively curing agent fully soaks in the fabric fibre, curing agent is combined with fabric securely, thereby guaranteed that the fabric stability after the mud jacking oven dry do not have conjunctiva, its hole is very even, and porosity is guaranteed.The curved fine employing of acute angle of the present invention more can be guaranteed curved fine location, is suitable for producing the comb of various calibers.Under the situation that adopts the pulling force guiding principle, can reduce tractive resistance greatly, reduce the friction loss of comb grey cloth.
Fig. 1 is a process chart of the present invention.
Fig. 2 is a grey cloth tail end cutout on the machine.
Fig. 3 is for treating machine grey cloth upper end cutout.
Fig. 4 is joint grafting sewing schematic diagram.
Below in conjunction with Fig. 1-4 and execution mode in detail the present invention is described in detail:
Shown in Fig. 1-4: process of the present invention is as follows:
1) weave: pitch-row is calculated the grey cloth sewing and is weaved spacing in accordance with regulations, with grey cloth weave finish stand-by.
2) soaking paste, roll slurry: after the abundant soaking paste of comb grey cloth (infiltration curing agent) after will weaving, roll slurry, make the comb grey cloth contain a certain proportion of curing agent (control soaking paste grey cloth: curing agent=1: 0.25) (weight ratio) equably through padding machine.
3) drying adopts second stage drying method, and first oven dry makes big evaporation of the moisture in the curing agent on the comb grey cloth, and feel is tide slightly, and secondary drying makes comb grey cloth feel drying, and slightly stiffening, the temperature of twice oven dry all is controlled at and is lower than 100 ℃.
4) typing
Adopt curved fine location, tightly hold by the pulling force guiding principle fibre of will finalizing the design, the other end of pulling force guiding principle is for curved fine, the diameter of pulling force guiding principle is less than the fine diameter of typing, the comb grey cloth is under the traction of roller combination, pass curved fibre, pulling force guiding principle, typing fibre and heating chamber, the typing heating-up temperature is 200 ℃-220 ℃, and the time is 1.5-3 minute.
It is curved fine that the curved fibre that is adopted preferably is slightly less than 90 ° acute angle, be generally 80 °-88 ° all can, the best is 85 °-87 °, can guarantee curved fine location so effectively.
5) cutting: length on request, be cut into single sheet with comb.
6) jointing method of serialization production
Enter forming machine for making serialization each grey cloth in producing all can waltz through curved fine, typing fibre, thereby serialization production needn't be stopped, the present invention is provided with joint technology, promptly adopt the primary and secondary joint, plug-in type is made, be a: grey cloth tail end on the machine is cut into the monolithic that the outer end has lead angle, b: continue half of grey cloth upper end of the machine of going up of wait is cut into trapeze cut, c: each monolithic of grey cloth tail end on the machine that shears is inserted successively in the breach of the grey cloth upper end of waiting for the machine of going up that continues, firmly along the sewing of two comb gaps.
The curing agent ingredients by weight percentage composition that the present invention selects for use is:
Methyl methacrylate 30%
Butyl acrylate 10%
Lauryl sodium sulfate 0.8%
Ammonium Persulfate 98.5 0.08%
Peregal 0.8%
Methyl salicylate 0.04%
Surplus is a water.
The production technology of above-mentioned curing agent is:
Above-mentioned each raw material except that butyl acrylate is mixed under normal temperature, be warming up to 94 ℃-96 ℃, dropwise addition of acrylic acid fourth fat generally dropwised in 1.8-2 hour, was incubated 1 hour then, in 40 ℃ of dischargings, got milky curing agent slurries.
Above-mentioned selection is not construed as limiting the invention, and according to the grey cloth base material, selects other curing agent to be fine yet.
Modular system of the present invention; preferred application number is " a kind of comb forming machine " disclosed equipment of patent application of 99222808.5; certainly; as adopt common quarter bend fibre; also can produce the comb of no special caliber requirement; its defective is often to fail because of curved fine location aborning, causes and shuts down and waste product.
Claims (5)
1. production process of machine woven calandria, it is characterized in that: this technology comprises:
1) weave, pitch-row is calculated the grey cloth sewing and is weaved spacing in accordance with regulations, with grey cloth weave finish stand-by,
2) soaking paste, roll slurry, after the abundant soaking paste of comb grey cloth (infiltration curing agent) after weaving, roll slurry through padding machine, make the comb grey cloth contain a certain proportion of curing agent equably, the weight ratio of control soaking paste grey cloth and curing agent is 1: 0.25,
3) drying adopts second stage drying method, and first oven dry makes big evaporation of the moisture in the curing agent on the comb grey cloth, and feel is tide slightly, and secondary drying makes comb grey cloth feel drying, and slightly stiffening, the temperature of twice oven dry all is controlled at and is lower than 100 ℃,
4) typing
Adopt curved fine location, tightly hold by the pulling force guiding principle fibre of will finalizing the design, the other end of pulling force guiding principle is for curved fine, the diameter of pulling force guiding principle is less than the fine diameter of typing, the comb grey cloth passes curved fibre, pulling force guiding principle, typing fibre and heating chamber under the traction of roller combination, the typing heating-up temperature is 200 ℃-220 ℃, time is 1.5-3 minute
5) cutting, length is cut into single sheet with comb on request.
2. the production technology of machine woven calandria according to claim 1, it is characterized in that: the percentage by weight of the curing agent that adopts in the soaking paste consists of:
Methyl methacrylate 30%
Butyl acrylate 10%
Lauryl sodium sulfate 0.8%
Ammonium Persulfate 98.5 0.08%
Peregal 0.8%
Methyl salicylate 0.04%
Surplus is a water.
3. the production technology of machine woven calandria according to claim 1 is characterized in that: this technology also is included as serialization and produces the jointing method that is provided with, and promptly adopts the primary and secondary joint, and plug-in type is made, that is:
A: grey cloth tail end on the machine is cut into the monolithic that the outer end has lead angle,
B: continue half of grey cloth upper end of the machine of going up of wait is cut into trapeze cut,
C: each monolithic of grey cloth tail end on the machine that shears is inserted successively in the breach of the grey cloth upper end of waiting for the machine of going up that continues, firmly along the sewing of two comb gaps.
4. production process of machine woven calandria according to claim 1 is characterized in that: the curved fibre that adopted of typing is that to be slightly less than 90 ° acute angle curved fine, is generally 80 °-88 °, and the best is 85 °-87 °.
5. production process of machine woven calandria according to claim 2, it is characterized in that: the production technology of its curing agent is: the constitutive material except that butyl acrylate is mixed under normal temperature, be warming up to 94 ℃-96 ℃, dropwise addition of acrylic acid fourth fat, generally in 1.8-2 hour, dropwise, be incubated 1 hour then,, get milky curing agent slurries in 40 ℃ of dischargings.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN99103084A CN1070316C (en) | 1999-03-22 | 1999-03-22 | Production process of machine woven calandria |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN99103084A CN1070316C (en) | 1999-03-22 | 1999-03-22 | Production process of machine woven calandria |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1267803A CN1267803A (en) | 2000-09-27 |
| CN1070316C true CN1070316C (en) | 2001-08-29 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN99103084A Expired - Fee Related CN1070316C (en) | 1999-03-22 | 1999-03-22 | Production process of machine woven calandria |
Country Status (1)
| Country | Link |
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| CN (1) | CN1070316C (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104384119B (en) * | 2014-09-22 | 2016-04-13 | 山东理工大学 | A kind of non-woven fabrics comb automatic cutting device |
| CN105696340A (en) * | 2016-01-29 | 2016-06-22 | 常州泰伦纺织有限公司 | Processing method of blind curtain jacquard fabric |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4276359A (en) * | 1978-09-01 | 1981-06-30 | Koehler Manufacturing Company | Lead-acid battery with tubular plate electrode |
| US4328292A (en) * | 1980-05-05 | 1982-05-04 | Remer William R | Photocured tubular battery electrode and method of making same |
| EP0115339A2 (en) * | 1983-01-31 | 1984-08-08 | COMPAGNIE EUROPEENNE D'ACCUMULATEURS, Société anonyme dite: | Tubular envelope for accumulatorelectrode |
| CN2034590U (en) * | 1988-06-30 | 1989-03-22 | 沈阳市第三丝织厂 | Modelling machine of electrode arranging tubes of battery |
| CN2046277U (en) * | 1988-06-27 | 1989-10-18 | 淄川采暖设备厂 | Electric bicycle lead-acid accumulator |
| EP0467861A1 (en) * | 1990-07-17 | 1992-01-22 | Ente Per Le Nuove Tecnologie, L'energia E L'ambiente ( Enea) | A lead-acid storage battery with tubular bipolar electrodes |
| CN1062548A (en) * | 1990-12-20 | 1992-07-08 | 沈阳市第三丝织厂 | Solidifying agent for anode calandria |
| US9359509B2 (en) * | 2009-08-27 | 2016-06-07 | Dainichiseika Color & Chemicals Mfg. Co., Ltd. | Aqueous carbon filler dispersion coating liquid, conductivity-imparting material, electrode plate for an electrical storage device, manufacturing method therefore, and electrical storage device |
-
1999
- 1999-03-22 CN CN99103084A patent/CN1070316C/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4276359A (en) * | 1978-09-01 | 1981-06-30 | Koehler Manufacturing Company | Lead-acid battery with tubular plate electrode |
| US4328292A (en) * | 1980-05-05 | 1982-05-04 | Remer William R | Photocured tubular battery electrode and method of making same |
| EP0115339A2 (en) * | 1983-01-31 | 1984-08-08 | COMPAGNIE EUROPEENNE D'ACCUMULATEURS, Société anonyme dite: | Tubular envelope for accumulatorelectrode |
| CN2046277U (en) * | 1988-06-27 | 1989-10-18 | 淄川采暖设备厂 | Electric bicycle lead-acid accumulator |
| CN2034590U (en) * | 1988-06-30 | 1989-03-22 | 沈阳市第三丝织厂 | Modelling machine of electrode arranging tubes of battery |
| EP0467861A1 (en) * | 1990-07-17 | 1992-01-22 | Ente Per Le Nuove Tecnologie, L'energia E L'ambiente ( Enea) | A lead-acid storage battery with tubular bipolar electrodes |
| CN1062548A (en) * | 1990-12-20 | 1992-07-08 | 沈阳市第三丝织厂 | Solidifying agent for anode calandria |
| US9359509B2 (en) * | 2009-08-27 | 2016-06-07 | Dainichiseika Color & Chemicals Mfg. Co., Ltd. | Aqueous carbon filler dispersion coating liquid, conductivity-imparting material, electrode plate for an electrical storage device, manufacturing method therefore, and electrical storage device |
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| Publication number | Publication date |
|---|---|
| CN1267803A (en) | 2000-09-27 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C06 | Publication | ||
| PB01 | Publication | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: SHENYANG CITY HUANYU TERYLENE CALANDRIA FACTORY Free format text: FORMER OWNER: GUANGMING DACRON CALANDRIA PLANT, SHENYANG Effective date: 20040430 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20040430 Patentee after: Shenyang Huanyu Terylene Calandria Plant Patentee before: Guangming Dacron Calandria Plant, Shenyang |
|
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |