CN107010475A - A kind of close spooling equipment produced for cable and its winding displacement mend line method - Google Patents
A kind of close spooling equipment produced for cable and its winding displacement mend line method Download PDFInfo
- Publication number
- CN107010475A CN107010475A CN201710245968.4A CN201710245968A CN107010475A CN 107010475 A CN107010475 A CN 107010475A CN 201710245968 A CN201710245968 A CN 201710245968A CN 107010475 A CN107010475 A CN 107010475A
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- China
- Prior art keywords
- take
- winding displacement
- reel
- motor
- drawing machine
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/2848—Arrangements for aligned winding
- B65H54/2854—Detection or control of aligned winding or reversal
- B65H54/2857—Reversal control
- B65H54/2866—Reversal control by detection of position, or distance made of the traverser
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
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- Coiling Of Filamentary Materials In General (AREA)
Abstract
A kind of close spooling equipment produced for cable and its winding displacement mend line method, including frame and the wire drawing machine being separately mounted in frame, continuous annealing apparatus, potentiometer, dancing wheel, bus cable device, take-up, wherein, wire drawing machine and continuous annealing apparatus are wholely set；Bus cable device includes winding displacement servo alternating current generator, ball-screw and guide roller, and winding displacement servo alternating current generator connects ball-screw by shaft coupling, and ball screw passes through screw connecting wire wheel.Winding displacement is driven using precision ball screw line slideway, winding displacement servo AC Motor Control, and winding displacement pitch and stroke are calculated automatically；Take-up reel steps up/loosened safe and reliable using pneumatic control；Using tapered dismountable take-up reel, tight type take-up shaping is realized, cylinder contraction type rolls band bundle using bundle and rolled, means of heat-shrinkable film sealed package substantially increases the production efficiency of cable, reduces the production cost of enterprise, improves the quality of production of cable.
Description
Technical field：
Line method is mended the present invention relates to a kind of close spooling equipment produced for cable and its winding displacement.
Background technology：
At present, the take-up mechanism used when cable is produced, tapered take-up disc spins are driven by rotating driving device, tapered
Cable is wrapped in tapered take-up reel outer surface by take-up reel by rotating, and tapered take-up reel is in rotary course without axially fortune
It is dynamic, and then the cable being wrapped in outside tapered take-up reel is excessively concentrated, tapered finished product copper wire easily caves in use,
Stop off and waste of raw materials are caused, and a certain degree of damage is all caused in itself to tapered take-up reel and cable, significantly
The production efficiency of cable is reduced, the production cost of cable is improved, the quality of production of cable is reduced.
The content of the invention：
The present invention in order to make up the deficiencies in the prior art there is provided it is a kind of for cable produce close spooling equipment and its
Winding displacement mends line method, and reasonable in design, winding displacement pitch and stroke are calculated automatically；Take-up reel steps up/loosened to use pneumatic control
It is safe and reliable；Tight type take-up shaping is realized, the production efficiency of cable is substantially increased, reduces the production cost of enterprise,
The quality of production of cable is improved, problems of the prior art are solved.
The present invention is for the technical scheme that is used of solution above-mentioned technical problem：
It is a kind of for cable produce close spooling equipment, including frame and be separately mounted in frame wire drawing machine,
Continuous annealing apparatus, potentiometer, dancing wheel, bus cable device, take-up, wherein, wire drawing machine and continuous annealing apparatus are integrally set
Put；Bus cable device includes winding displacement servo alternating current generator, ball-screw and guide roller, and winding displacement servo alternating current generator is connected by shaft coupling
Ball-screw is connect, ball screw passes through screw connecting wire wheel；Take-up include take-up reel, take-up motor, drive pulley and
Frequency converter, take-up motor is connected with take-up reel, and frequency converter is connected with take-up motor；Potentiometer, dancing wheel, winding displacement servo are handed over
Stream motor, take-up reel, take-up motor and frequency converter are connected with the PLC control system with touch-screen respectively.
A protective cover is provided with the outside of drive pulley and frequency converter.
With the close spooling equipment winding displacement benefit line method that cable is produced that is used for as implied above, mainly include the following steps that：
(1) take-up is led to after the copper wire on wire drawing machine, is passed sequentially through into wire drawing machine, dancing wheel, ball-screw, guide roller
Disk；
(2), start PLC automatic control system, control winding displacement servo alternating current generator Aligning control to determine take-up by touch-screen
Disk dead-center position, take-up reel end positions are set by touch-screen；Then setting winds copper wire line footpath, PLC automatic control system
The winding displacement number of plies is calculated according to drum size automatically, the line number of plies and position is mended；
(3), take-up；Take-up reel is by take-up motor control, and take-up motor is by Frequency Converter Control, and PLC control system is being PID just
To action adjustment, potentiometer output signal is PID input values, and desired value is dancing wheel in centre position potentiometer value；Work as wire drawing
The faster Frequency Converter Control take-up motor speed of speed of machine feedback is faster, and dancing wheel is fluctuated above and below desired value position, according to ripple
Dynamic amplitude and frequency adjustment proportional gain and the time of integration are so as to reach the purpose of real-time tracking wire drawing machine speed, to ensure speed
Matching, makes the copper wire being located on wire drawing machine be difficult to break；
(4), winding displacement, benefit line；The guide roller of bus cable device moves to the other end from take-up reel one end automatically, back and forth reciprocal fortune
Dynamic, its speed is determined by take-up motor speed；Bus cable device is winding displacement servo variable frequency ac drive, the position of its winding displacement and line
Speed accurately can be positioned and controlled, and the take-up reel on take-up rotates a guide roller motion enclosed on bus cable device
One line footpath, PLC automatic control system communicates the rotating speed for obtaining take-up motor using RS485 with take-up motor inverter, passes through
PLC automatic control system controls the guide roller on winding displacement servo alternating current generator, take-up motor per revolution bus cable device just to transport
A line footpath distance is moved, error can be as accurate as micron, make the close take-up of take-up reel.
The present invention uses such scheme, coordinates to control using PLC+ man-machine interfaces, 45KW alternating current generators+transducer drive,
Winding displacement is driven using precision ball screw line slideway, winding displacement servo AC Motor Control, and winding displacement pitch and stroke are calculated automatically；
Take-up reel steps up/loosened safe and reliable using pneumatic control；Using tapered dismountable take-up reel, realize tight type take-up into
Type, cylinder contraction type rolls band bundle using bundle and rolled, means of heat-shrinkable film sealed package substantially increases the production efficiency of cable, reduction
The production cost of enterprise, improves the quality of production of cable.
Brief description of the drawings：
Fig. 1 is structural representation of the invention.
Fig. 2 is that take-up motor take-up speed adjusts schematic diagram.
Fig. 3 is finished product copper wire design sketch.
In figure, 1, wire drawing machine, 2, continuous annealing apparatus, 3, potentiometer, 4, dancing wheel, 5, winding displacement servo alternating current generator, 6,
Ball-screw, 7, guide roller, 8, take-up reel, 9, take-up motor, 10, frequency converter, 11, PLC control system, 12, protective cover.
Embodiment：
For the technical characterstic for illustrating this programme can be understood, below by embodiment, and its accompanying drawing is combined, to this hair
It is bright to be described in detail.
As shown in Figure 1-2, a kind of close spooling equipment produced for cable, including frame and be separately mounted to frame
On wire drawing machine 1, continuous annealing apparatus 2, potentiometer 3, dancing wheel 4, bus cable device, take-up, wherein, wire drawing machine 1 and even
Continuous annealing device 2 is wholely set；Bus cable device includes winding displacement servo alternating current generator 5, ball-screw 6 and guide roller 7, winding displacement servo
Alternating current generator 5 connects ball-screw 6 by shaft coupling, and ball screw passes through screw connecting wire wheel 7；Take-up includes take-up
Disk 8, take-up motor 9, drive pulley and frequency converter 10, take-up motor 9 are connected with take-up reel 8, frequency converter 10 and take-up motor 9
It is connected；Potentiometer 3, dancing wheel 4, winding displacement servo alternating current generator 5, take-up reel 8, take-up motor 9 and frequency converter 10 respectively with band
The PLC control system 11 for having touch-screen is connected.
A protective cover 12 is provided with the outside of drive pulley and frequency converter 10.
With the close spooling equipment winding displacement benefit line method that cable is produced that is used for as implied above, mainly include the following steps that：
(1) led to after the copper wire on wire drawing machine 1, is passed sequentially through into wire drawing machine 1, dancing wheel 4, ball-screw 6, guide roller 7
Take-up reel 8；
(2), start PLC automatic control system, control the Aligning control of winding displacement servo alternating current generator 5 to determine take-up by touch-screen
The dead-center position of disk 8, the end positions of take-up reel 8 are set by touch-screen；Then setting winds copper wire line footpath, and PLC, which is automatically controlled, is
System calculates the winding displacement number of plies according to drum size, mends the line number of plies and position automatically；
(3), take-up；Take-up reel 8 is controlled by take-up motor 9, and take-up motor 9 is controlled by frequency converter 10, PLC control system 11
The adjustment of PID positive actions is done, the output signal of potentiometer 3 is PID input values, and desired value is dancing wheel 4 in centre position potentiometer 3
Value；When the faster control of frequency converter 10 take-up 9 speed of motor of speed that wire drawing machine 1 feeds back are faster, dancing wheel 4 is on desired value position
Lower fluctuation, adjusts proportional gain and the time of integration to reach the speed of real-time tracking wire drawing machine 1 according to fluctuating range and frequency
Purpose, to ensure speeds match, makes the copper wire being located on wire drawing machine 1 be difficult to break；
(4), winding displacement, benefit line；The guide roller 7 of bus cable device moves to the other end from the one end of take-up reel 8 automatically, back and forth back and forth
Motion, its speed is determined by the rotating speed of take-up motor 9；Bus cable device is that winding displacement servo alternating current generator 5 is driven, the position of its winding displacement
Accurately it can be positioned and controlled with linear speed, the take-up reel 8 on take-up rotates a wire enclosed on bus cable device
Wheel 7 moves a line footpath, and PLC automatic control system obtains take-up motor 9 using RS485 with the communication of the frequency converter 10 of take-up motor 9
Rotating speed, controlled by PLC automatic control system on winding displacement servo alternating current generator 5, the per revolution bus cable device of take-up motor 9
Guide roller 7 just move a line footpath distance, error can be as accurate as micron, makes the close take-up of take-up reel 8.
By taking copper wire line footpath 2.6mm as an example：
Drum length L=590mm；Drum top diameter D2=525mm
Winding displacement line footpath D0；Maximum mends line frequency n 1
Coil diameter D=1000mm；Maximum winding displacement frequency n 2
Drum diameter at butt end D1=610mm；Mend line position Ln
Mend line height b=nD0
Copper cash winding displacement calculation procedure is：
Copper wire is booked the maximum winding displacement number of rounds of take-up reel 8
N2=(D-D1)/4D0=(1000-610)/4D0=97.5/D0
N2 is copper wire winding displacement cycle-index.
Copper wire is booked filling-in centrum program after take-up reel 8：
Maximum mends line number of rounds n1=(D1-D2)/4D0=(610-525)/4D0=21.25/D0
Mend line height b=nD0
It can be obtained according to trigonometric function：(L-Ln)/L=b/a
Mend line position Ln=(La-bL)/a=(La-nD0L)/a=L-nD0L/a=590-13.9nD0
Copper wire line footpath D0=2.6mm
Maximum benefit line number of rounds n1=(D1-D2)/4D0=(610-525)/4D0=21.25/D0=8 times
Line position L1=590-13.9nD0=553.86mm is mended for the first time
Second of benefit line position L2=590-13.9nD0=517.72mm
Third time mends line position L3=590-13.9nD0=481.58mm
4th benefit line position L4=590-13.9nD0=445.44mm
5th benefit line position L5=590-13.9nD0=409.3mm
6th benefit line position L6=590-13.9nD0=373.16mm
7th benefit line position L7=590-13.9nD0=337.02mm
8th benefit line position L8=590-13.9nD0=300.88mm
Copper wire is booked the maximum winding displacement number of rounds of drum
N2=(D-D1)/4D0=(1000-610)/4D0=97.5/D0=37 times
When copper wire line footpath is 2.6mm, 37 tapered take-up reels 8 of winding displacement are covered with copper wire back and forth, and mending line 8 times can be tapered take-up
The taper polishing of disk 8；It is in functional relation to mend line position Ln every time and mend line number of times；Mended 8 times using AC servo motor localization characteristics
Position can be taper filling-in.End product copper wire tears the processes such as disk packing, pyrocondensation coating open and completes the production of finished product copper wire.
As shown in Figure 3：Solid line is mends line part, and copper wire reels off raw silk from cocoons when exhausting dotted portion from inner side, and finished silk following is thick
Top is thin, and copper wire is difficult to cave in after mending line through this mode compared with the tapered thick following of finished product copper cash top is thin.
Copper bar becomes copper wire by copper wire drawing machine 1, and copper wire carries out continuous annealing by continuous annealing apparatus 2, dancing wheel 4,
The speed of the feedback copper of potentiometer 3 wire drawing machine 1, the position of dancing wheel 4 can be automatically adjusted according to the speed of the outlet of copper wire drawing machine 1,
Fed back with potentiometer 3, the regulation main motor of frequency converter 10.Take-up reel 8 is controlled by take-up motor 9, and take-up motor 9 is by frequency converter 10
Control, PLC control system 11 does the adjustment of PID positive actions, and the output signal of potentiometer 3 is PID input values, and desired value is dancing wheel
4 are worth in centre position potentiometer 3；When the faster control of frequency converter 10 take-up 9 speed of motor of speed that wire drawing machine 1 feeds back are faster, wave
Step wheel 4 to fluctuate above and below desired value position, adjust proportional gain and the time of integration to reach reality according to fluctuating range and frequency
When track the speed of wire drawing machine 1 purpose, to ensure speeds match, make be located at wire drawing machine 1 on copper wire be difficult to break；Winding displacement is filled
The guide roller 7 put moves to the other end from the one end of take-up reel 8 automatically, moves back and forth, its speed is determined by the rotating speed of take-up motor 9
It is fixed；Bus cable device is that winding displacement servo alternating current generator 5 is driven, the position of its winding displacement and linear speed can obtain accurate positioning and
Take-up reel 8 on control, take-up rotates a guide roller 7 enclosed on bus cable device and moves a line footpath, and PLC, which is automatically controlled, is
System communicates the rotating speed for obtaining take-up motor 9 using RS485 with the frequency converter 10 of take-up motor 9, passes through PLC automatic control system control
Guide roller 7 on winding displacement servo alternating current generator 5, the per revolution bus cable device of take-up motor 9 just moves a line footpath distance, by mistake
Difference can be as accurate as micron, make the close take-up of take-up reel 8.
Above-mentioned embodiment cannot function as limiting the scope of the invention, for the technology people of the art
For member, any alternate modification or conversion made to embodiment of the present invention are all fallen within protection scope of the present invention.
Part is not described in detail by the present invention, is the known technology of those skilled in the art of the present technique.
Claims (3)
1. a kind of close spooling equipment produced for cable, it is characterised in that：Including frame and it is separately mounted in frame
Wire drawing machine, continuous annealing apparatus, potentiometer, dancing wheel, bus cable device, take-up, wherein, wire drawing machine and continuous annealing are set
It is standby to be wholely set；Bus cable device includes winding displacement servo alternating current generator, ball-screw and guide roller, and winding displacement servo alternating current generator passes through
Shaft coupling connects ball-screw, and ball screw passes through screw connecting wire wheel；Take-up includes take-up reel, take-up motor, passed
Movable belt pulley and frequency converter, take-up motor are connected with take-up reel, and frequency converter is connected with take-up motor；Potentiometer, dancing wheel, row
Line servo alternating current generator, take-up reel, take-up motor and frequency converter are connected with the PLC control system with touch-screen respectively.
2. a kind of close spooling equipment produced for cable according to claim 1, it is characterised in that：In drive pulley
A protective cover is provided with the outside of frequency converter.
3. according to claim 1 or 2 mend line method for the close spooling equipment winding displacement that cable is produced, its feature exists
In：Mainly include the following steps that：
(1) take-up reel is led to after the copper wire on wire drawing machine, is passed sequentially through into wire drawing machine, dancing wheel, ball-screw, guide roller；
(2), start PLC automatic control system, control winding displacement servo alternating current generator Aligning control to determine take-up reel zero by touch-screen
Point position, take-up reel end positions are set by touch-screen；Then setting winding copper wire line footpath, PLC automatic control system according to
Drum size calculates the winding displacement number of plies, mends the line number of plies and position automatically；
(3), take-up；Take-up reel is by take-up motor control, and take-up motor is by Frequency Converter Control, and it is dynamic that PLC control system does PID forward directions
Adjust, potentiometer output signal is PID input values, desired value is dancing wheel in centre position potentiometer value；When wire drawing machine is anti-
The faster Frequency Converter Control take-up motor speed of speed of feedback is faster, and dancing wheel is fluctuated above and below desired value position, according to fluctuation width
Degree and frequency adjust proportional gain and the time of integration so as to reach the purpose of real-time tracking wire drawing machine speed, to ensure speed
Match somebody with somebody, make the copper wire being located on wire drawing machine be difficult to break；
(4), winding displacement, benefit line；The guide roller of bus cable device moves to the other end from take-up reel one end automatically, moves back and forth,
Its speed is determined by take-up motor speed；Bus cable device is winding displacement servo variable frequency ac drive, the position of its winding displacement and linear speed
Accurately it can be positioned and be controlled, the take-up reel on take-up rotates a guide roller motion one enclosed on bus cable device
Individual line footpath, PLC automatic control system communicates the rotating speed for obtaining take-up motor using RS485 with take-up motor inverter, passes through PLC
Automatic control system controls the guide roller on winding displacement servo alternating current generator, take-up motor per revolution bus cable device just to move one
Individual line footpath distance, error can be as accurate as micron, make the close take-up of take-up reel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710245968.4A CN107010475B (en) | 2017-04-14 | 2017-04-14 | A kind of close spooling equipment and its winding displacement benefit line method for cable production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710245968.4A CN107010475B (en) | 2017-04-14 | 2017-04-14 | A kind of close spooling equipment and its winding displacement benefit line method for cable production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107010475A true CN107010475A (en) | 2017-08-04 |
| CN107010475B CN107010475B (en) | 2019-11-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710245968.4A Expired - Fee Related CN107010475B (en) | 2017-04-14 | 2017-04-14 | A kind of close spooling equipment and its winding displacement benefit line method for cable production |
Country Status (1)
| Country | Link |
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| CN (1) | CN107010475B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114275626A (en) * | 2021-12-31 | 2022-04-05 | 广东巴斯特科技股份有限公司 | Wire arranging method and wire arranging system for winding machine |
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| JP2004359442A (en) * | 2003-06-06 | 2004-12-24 | Sumitomo Electric Ind Ltd | Winding device and winding method |
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| CN203199792U (en) * | 2012-11-23 | 2013-09-18 | 苏州市职业大学 | Control device of wire arranging flatness for take-up machine |
| CN203568579U (en) * | 2013-11-21 | 2014-04-30 | 无锡盛力达科技股份有限公司 | Steel wire cutting universal wire winding machine wire arrangement compensation device |
| CN205015702U (en) * | 2015-09-17 | 2016-02-03 | 江苏和亿自动化科技有限公司 | Accurate winding displacement rewinder automatic control system |
| CN105913970A (en) * | 2016-05-27 | 2016-08-31 | 昆山市富川机电科技有限公司 | Multi-start annealing and doubling take-up machine |
| CN206038980U (en) * | 2016-08-31 | 2017-03-22 | 河南省通信电缆有限公司 | Rubber -insulated -wire cable separate machine PLC control system |
| CN206069073U (en) * | 2016-08-30 | 2017-04-05 | 天津市旺恒科技有限公司 | A kind of cable winding system |
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2017
- 2017-04-14 CN CN201710245968.4A patent/CN107010475B/en not_active Expired - Fee Related
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61243773A (en) * | 1985-04-17 | 1986-10-30 | Mitsuboshi Kogyo Kk | Traverse mechanism in automatic winder |
| EP0619260B1 (en) * | 1993-04-08 | 1998-07-08 | Vetrotex France S.A. | Method of making conical wound packages of filamentary material and wound packages thus obtained |
| JP2004359442A (en) * | 2003-06-06 | 2004-12-24 | Sumitomo Electric Ind Ltd | Winding device and winding method |
| CN102963766A (en) * | 2012-11-23 | 2013-03-13 | 苏州市职业大学 | Control device of wire arranging flatness for take-up machine |
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| CN203568579U (en) * | 2013-11-21 | 2014-04-30 | 无锡盛力达科技股份有限公司 | Steel wire cutting universal wire winding machine wire arrangement compensation device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114275626A (en) * | 2021-12-31 | 2022-04-05 | 广东巴斯特科技股份有限公司 | Wire arranging method and wire arranging system for winding machine |
| CN114275626B (en) * | 2021-12-31 | 2023-12-12 | 广东巴斯特科技股份有限公司 | Winding method and winding system for winding machine |
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| CN107010475B (en) | 2019-11-19 |
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Granted publication date: 20191119 Termination date: 20210414 |