CN107009710B - A kind of lightweight broad-band structure inhales wave plate and preparation method thereof - Google Patents

A kind of lightweight broad-band structure inhales wave plate and preparation method thereof Download PDF

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Publication number
CN107009710B
CN107009710B CN201710220234.0A CN201710220234A CN107009710B CN 107009710 B CN107009710 B CN 107009710B CN 201710220234 A CN201710220234 A CN 201710220234A CN 107009710 B CN107009710 B CN 107009710B
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wave
coating
honeycomb
parts
panel
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CN107009710A (en
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顾兆栴
孙惠敏
张明雪
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Nanjing University
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Nanjing University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/34Layered products comprising a layer of synthetic resin comprising polyamides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/38Layered products comprising a layer of synthetic resin comprising epoxy resins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/10Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
    • B32B3/12Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D161/00Coating compositions based on condensation polymers of aldehydes or ketones; Coating compositions based on derivatives of such polymers
    • C09D161/04Condensation polymers of aldehydes or ketones with phenols only
    • C09D161/06Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
    • C09D161/14Modified phenol-aldehyde condensates
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/32Radiation-absorbing paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/20Diluents or solvents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/10Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/26Polymeric coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/20Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon

Abstract

The present invention relates to absorbing material fields, and in particular to a kind of lightweight broad-band structure inhales wave plate and preparation method thereof.The lightweight broad-band structure inhales wave plate, including honeycomb core material, microwave absorbing coating, wave transparent panel and polyurea coating, and the cellular unit of honeycomb core material is hexagon, is impregnated with solvent type microwave absorbing coating on cellular unit wall;Suction wave cellular material upper and lower level after dip forming pastes wave transparent panel, spray polyurea coating on the wave transparent panel of upper layer.The present invention impregnates honeycomb using solvent type antiradar coatings, by the way that wave honeycomb, panel, polyurea coating progress electromagnetic wave matched design is inhaled, inhaling it while improving its related environmental resistance, wave frequency band is further broadened and absorbing property is greatly improved.

Description

A kind of lightweight broad-band structure inhales wave plate and preparation method thereof
Technical field
The present invention relates to absorbing material fields, inhale wave plate and its preparation side more specifically to a kind of lightweight broad-band structure Method.
Background technique
The development of contemporary electronic information technology, the electromagnetic pollution as caused by electromagenetic wave radiation, electromagnetic interference, the problems such as divulging a secret The extensive attention for causing people has become the one of selection to shielding electromagnetic waves and absorption especially in terms of construction material A important consideration factor.Wave honeycomb is inhaled with cellular high-strength, Gao Mo, light and to the good absorbability of electromagnetic wave spy Point, it has also become the hot spot of numerous researchers.
The mechanism of immersion-type Honeycomb Sandwich Microwave Absorbing Materials can be described as: sandwich is entered by wave transparent surface layer The electromagnetic wave of inside configuration carries out Multiple Scattering by sandwich cavity and absorbs, the electromagnetic energy and thus of decaying to the maximum extent Obtain wideband assimilation effect.
For cellular sandwich type absorbing material, absorbing property is removed to be had outside the Pass with the specification of honeycomb itself, mainly Depend on and dipping glue system.Studies have shown that a preferable dipping glue system can make honeycomb core in the lesser situation that increases weight Under reach preferable wave-absorbing effect.
Summary of the invention
For the above content, the present invention provides a kind of lightweight broad-band structure and inhales wave plate and preparation method thereof, utilizes related system Standby technique impregnates honeycomb with solvent type antiradar coatings, by carrying out electromagnetic wave to suction wave honeycomb, panel, polyurea coating With design, while improving its related environmental resistance it being inhaled, wave frequency band is further broadened and absorbing property obtains greatly Amplitude improves.
In order to achieve the above objectives, the technical solution adopted by the present invention is that: a kind of lightweight broad-band structure inhales wave plate, including honeycomb Core material, microwave absorbing coating, panel and polyurea coating.The cellular unit of honeycomb core material is hexagon, is impregnated on cellular unit wall molten Dosage form microwave absorbing coating;Suction wave cellular material upper and lower level after dip forming pastes wave transparent panel, spray polyurea coating on panel, most It is prepared into eventually and inhales wave plate with the excellent lightweight broad-band structure of suction wave, carrying, anticollision, resistance to environment.
Preferably, the material that honeycomb core material uses is adhesive layer between any two cellular unit for aramid paper.
The formula of heretofore described solvent type microwave absorbing coating, it is preferably as follows: its in parts by mass, ingredient are as follows: ethyl alcohol 100 ~150 parts, 8~9 parts of carbon black, 1~2 part of graphite, 85~100 parts of barium phenolic aldehyde, 670 5.2~6.4 parts of dispersing agent, coupling agent 0.6 ~0.9 part.
The invention also discloses the preparation methods that the lightweight broad-band structure inhales wave plate, comprising the following steps:
1) prepared by honeycomb absorbing material: honeycomb dipping being slowly poured into dipping tank with solvent type antiradar coatings, makes sky White honeycomb core material is sufficiently impregnated, and after room temperature sunning, is carried out precuring, is finally carried out curing molding;Make in honeycomb core material cell-wall Dip forming solvent type microwave absorbing coating;
2) panel is bonded: being bonded wave transparent panel with the upper and lower faces of adhesive honeycomb absorbing material after curing molding;
3) spray polyurea coating: in upper layer panel surface spray polyurea coating.
Wherein, step 1) blank cellular material dip time about 5min;
2) panel is bonded.Epoxy panel is chosen as wave transparent panel, by 8810 glue of honeycomb absorbing material after curing molding Panel is Nian Jie with honeycomb absorbent structure.
3) spray polyurea coating.On upper layer, the polyurea coating of panel surface spraying 0.8-1.5mm thickness, plays matching and inhales wave knot The electrical property of structure plate and the effect of anticollision.
The beneficial effects of the present invention are: the solvent type antiradar coatings are using ethyl alcohol as solvent;Carbon black and graphite conduct Wave absorbing agent;Barium phenolic aldehyde is as resin matrix;Cooperate dispersing agent and coupling agent synergistic effect, so that antiradar coatings have absorbing property Well, absorption band is wide, good compatibility and the features such as light weight, is much better than conventional antiradar coatings.The present invention utilizes solvent Type antiradar coatings impregnate honeycomb, by mentioning to wave honeycomb, panel, polyurea coating progress electromagnetic wave matched design is inhaled While its high related environmental resistance it being inhaled, wave frequency band further broadens and absorbing property is greatly improved.
Detailed description of the invention
Fig. 1 is the longitudinal profile structure schematic that lightweight broad-band structure of the invention inhales wave plate.Wherein 1, polyurea coating;2, Wave transparent panel (epoxy panel);3, honeycomb absorbent structure.
The typical reflectivity curve of 3 honeycomb solvent type Wave suction composite material of Fig. 2 embodiment
Specific embodiment
The invention will be further described with reference to the accompanying drawings and embodiments:
Embodiment 1
A kind of lightweight broad-band structure suction wave plate, including honeycomb core material, microwave absorbing coating, panel and polyurea coating.Inhale wave plate Structure is epoxy panel 0.6mm;Honeycomb absorbent structure 17mm;Epoxy panel 0.6mm.
The surface density of the honeycomb absorbing material of above-mentioned preparation is 6.0;Within the scope of 2~18GH≤- 5dB.
Embodiment 2
A kind of lightweight broad-band structure suction wave plate, including honeycomb core material, microwave absorbing coating, panel and polyurea coating.Inhale wave plate Structure is polyurea coating 0.8mm;Epoxy panel 0.5mm;Honeycomb absorbent structure 17mm.
The surface density of the honeycomb absorbing material of above-mentioned preparation is 5.8;Within the scope of 2~18GH≤- 6dB.
Embodiment 3
A kind of lightweight broad-band structure suction wave plate, including honeycomb core material, microwave absorbing coating, panel and polyurea coating.Inhale wave plate Structure is longitudinal profile structure such as Fig. 1, successively includes polyurea coating 1 (1.5mm);Epoxy panel 2 (0.5mm);Honeycomb inhales wave knot Structure 3 (20mm);Epoxy panel 2 (0.5mm);.
The surface density that the lightweight broad-band structure of above-mentioned preparation inhales wave plate is 5.2;Within the scope of 2~18GH≤- 8dB.Its electricity Performance curve is as shown in Fig. 2, in 2-18GHz, and radar reflectivity curve is in -8dB hereinafter, curve is in the wider of 6-17.5GHz Wave band, radar reflectivity is in -12.5dB hereinafter, showing excellent high frequency wave-absorbing effect.Therefore, 3 lightweight broad-band knot of embodiment The absorbing property that structure inhales wave plate is good, absorption band is wide.
Above-described embodiment only to illustrate the invention, and not limitation of the present invention, person of ordinary skill in the field It is the addition of equivalence replacement and auxiliary element to each raw material of product of the present invention, specific it will be clearly understood that any improvement in the present invention The selection etc. of mode, belongs to scope of the invention, and scope of patent protection of the invention should be defined by the claims.

Claims (4)

1. a kind of lightweight broad-band structure inhales wave plate, which is characterized in that including honeycomb core material, microwave absorbing coating, wave transparent panel and polyureas Coating, the cellular unit of honeycomb core material are hexagon, are impregnated with solvent type microwave absorbing coating on cellular unit wall;After dip forming It inhales wave cellular material upper and lower level and pastes wave transparent panel, spray polyurea coating on the wave transparent panel of upper layer;The thickness of the polyurea coating For 0.8-1.5mm;The material of the solvent type microwave absorbing coating in parts by mass, ingredient are as follows: 100~150 parts of ethyl alcohol, carbon black 8~9 Part, 1~2 part of graphite, 85~100 parts of barium phenolic aldehyde, 670 5.2~6.4 parts of dispersing agent, 0.6~0.9 part of coupling agent.
2. lightweight broad-band structure according to claim 1 inhales wave plate, which is characterized in that the material that honeycomb core material uses is virtue Synthetic fibre paper.
3. lightweight broad-band structure according to claim 1 inhales wave plate, which is characterized in that the wave transparent panel is epoxy face Plate.
4. lightweight broad-band structure described in a kind of claim 1 inhales the preparation method of wave plate, row sign is, comprising the following steps:
1) prepared by honeycomb absorbing material: honeycomb dipping being slowly poured into dipping tank with solvent type antiradar coatings, makes blank bee Nest core material is sufficiently impregnated, and after room temperature sunning, is carried out precuring, is finally carried out curing molding;Make to impregnate in honeycomb core material cell-wall Form solvent type microwave absorbing coating;The material of the solvent type microwave absorbing coating in parts by mass, ingredient are as follows: 100~150 parts of ethyl alcohol, 8~9 parts of carbon black, 1~2 part of graphite, 85~100 parts of barium phenolic aldehyde, 670 5.2~6.4 parts of dispersing agent, 0.6~0.9 part of coupling agent;
2) panel is bonded: being bonded wave transparent panel with the upper and lower faces of adhesive honeycomb absorbing material after curing molding;It is described Corrugated plate is epoxy panel;
3) spray polyurea coating: in upper layer panel surface spray polyurea coating;The polyurea coating with a thickness of 0.8-1.5mm.
CN201710220234.0A 2017-04-06 2017-04-06 A kind of lightweight broad-band structure inhales wave plate and preparation method thereof Active CN107009710B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110039841A (en) * 2018-01-15 2019-07-23 哈尔滨工业大学 A kind of preparation method of the honeycomb sandwich structure Wave suction composite material of bowknot shape Co/C nano wave-absorbing material filling
CN110356071B (en) * 2018-04-09 2022-03-11 山东格瑞德集团有限公司 Invisible composite material forming process and application
CN113232375B (en) * 2021-03-31 2022-06-14 成都飞机工业(集团)有限责任公司 Preparation method of honeycomb sandwich composite material
CN114714736B (en) * 2022-04-08 2023-09-26 南京大学 Shock-resistant light broadband honeycomb structure wave absorbing plate and preparation method thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6094799A (en) * 1983-10-27 1985-05-27 ニチアス株式会社 Panel for radio wave absorbing wall
JPH01241199A (en) * 1988-03-23 1989-09-26 Fujita Corp Dry-type radio wave absorbing panel
CN105751590A (en) * 2016-03-01 2016-07-13 武汉理工大学 Honeycomb sandwiched composite material with wave absorbing function and preparation method of honeycomb core composite material
CN205392916U (en) * 2016-03-10 2016-07-27 河北太行机械工业有限公司 Fiber reinforced resin based composite material barrel protective structure that shocks resistance
CN105818453A (en) * 2016-03-22 2016-08-03 北京环境特性研究所 Radar wave absorbing material of honeycomb structure and preparation method of radar wave absorbing material

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6094799A (en) * 1983-10-27 1985-05-27 ニチアス株式会社 Panel for radio wave absorbing wall
JPH01241199A (en) * 1988-03-23 1989-09-26 Fujita Corp Dry-type radio wave absorbing panel
CN105751590A (en) * 2016-03-01 2016-07-13 武汉理工大学 Honeycomb sandwiched composite material with wave absorbing function and preparation method of honeycomb core composite material
CN205392916U (en) * 2016-03-10 2016-07-27 河北太行机械工业有限公司 Fiber reinforced resin based composite material barrel protective structure that shocks resistance
CN105818453A (en) * 2016-03-22 2016-08-03 北京环境特性研究所 Radar wave absorbing material of honeycomb structure and preparation method of radar wave absorbing material

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