CN107009409B - A kind of sugarcane dissection mechanism and cane segmentizing unit - Google Patents

A kind of sugarcane dissection mechanism and cane segmentizing unit Download PDF

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Publication number
CN107009409B
CN107009409B CN201710096781.2A CN201710096781A CN107009409B CN 107009409 B CN107009409 B CN 107009409B CN 201710096781 A CN201710096781 A CN 201710096781A CN 107009409 B CN107009409 B CN 107009409B
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CN
China
Prior art keywords
sugarcane
cutter
inclined plate
guiding inclined
end baffle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201710096781.2A
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Chinese (zh)
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CN107009409A (en
Inventor
王俊
王博
程绍明
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Zhejiang University ZJU
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Zhejiang University ZJU
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Publication date
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Priority to CN201710096781.2A priority Critical patent/CN107009409B/en
Publication of CN107009409A publication Critical patent/CN107009409A/en
Application granted granted Critical
Publication of CN107009409B publication Critical patent/CN107009409B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/25Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
    • B26D1/34Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut
    • B26D1/36Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut and rotating continuously in one direction during cutting, e.g. mounted on a rotary cylinder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0625Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0683Arrangements for feeding or delivering work of other than sheet, web, or filamentary form specially adapted for elongated articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • B26D2007/013Means for holding or positioning work the work being tubes, rods or logs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D2210/00Machines or methods used for cutting special materials
    • B26D2210/02Machines or methods used for cutting special materials for cutting food products, e.g. food slicers

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Harvesting Machines For Specific Crops (AREA)

Abstract

The invention discloses a kind of sugarcane dissection mechanism and cane segmentizing unit, sugarcane dissection mechanism includes support frame, leading truck, sugarcane support assembly and circumgyration incision assembly;Circumgyration incision assembly supports on the support frame, and leading truck is mounted on the front of support frame, and sugarcane support assembly is fixed on the support frame;The circumgyration incision assembly includes shaft, cutter wheel and cutter, and on the support frame, cutter wheel is fixed in shaft the shaft support, and three groups of cutters are respectively installed on cutter wheel or so two sides;The continuous dissection function of sugarcane may be implemented in the present invention, harvest suitable for segmenting type sugar cane, advantageously reduce cutting force and power consumption, reduce the torsional oscillation of the complete machine impact vibration and shaft when cutting, cut surface percentage of damage is reduced, sugar loss is reduced, and carries out sugarcane dissection work again after avoiding whole bar from harvesting, cut quality is good, and work efficiency is high.

Description

A kind of sugarcane dissection mechanism and cane segmentizing unit
Technical field
The present invention relates to agricultural machinery, main suitable more particularly, to a kind of sugarcane dissection mechanism and its cane segmentizing unit It is critical component in cane harvesting machine for the harvest of segmenting type sugar cane.
Technical background
Sugarcane is temperate zone and tropical crops, sugar rich in, moisture, also containing very useful to human metabolism Various vitamins, fat, protein, organic acid, calcium, the substances such as iron, be the primary raw material for manufacturing sucrose and bio-ethanol.Generation There is a country more than 100 to grow cane in boundary, China is one of maximum plantation state.Artificial harvest sugarcane low efficiency, labour Intensity is big, and with the continuous reduction of rural laborer, the artificial cost for harvesting sugarcane will be greatly improved, and realize machinery and be turned into Industry can substantially reduce labor intensity, improve operation quality, reduce production cost.The segmentizing unit of sugarcane is that segmenting type sugar cane is received Mechanical important component is obtained, primarily serves and the whole bar sugarcane of pre-treatment is cut into scheduled length, common at present is sweet Sugarcane segmentizing unit is by two rollers and is parallel to the several groups cutter of its radially installed and forms, and dissection mode is that two roller opposite directions turn Dynamic, band cutter rotates, and when upper bottom tool, which turns to, is staggered position, the whole sugarcanes come to conveying are cut, the mechanism Cutting force, cutting power consumption are big during the work time, and complete machine impact vibration is big, shaft torsional is big, damage greatly, make to the section of sugarcane At the loss of sugar.It is accordingly required in particular to invent one kind can less cutting force and cutting power consumption, reduce complete machine impact vibration, Reduce the segmentizing unit of the segmenting type sugar cane harvest of the section damage to sugarcane.
Summary of the invention
The purpose of the present invention is to solve during segmenting type sugar cane harvests, disconnecting device cutting force is big, power consumption is high, The problem that impact vibration is big and sugarcane cross section quality is bad, whole bar sugarcane can be effectively directed at and be shunted, supported with two o'clock Complete the cutting to sugarcane with the mode of sliding cutting, provide a kind of small cutting force, low in energy consumption, impact vibration and torsional oscillation it is weak, reduce it is whole The sugarcane dissection mechanism and cane segmentizing unit of body sugar loss.
The technical solution adopted for solving the technical problem of the present invention is: a kind of sugarcane dissection mechanism, which is characterized in that it is wrapped Include support frame, leading truck, sugarcane support assembly and circumgyration incision assembly;Circumgyration incision assembly supports on the support frame, leading truck It is mounted on the front of support frame, sugarcane support assembly is fixed on the support frame;The circumgyration incision assembly includes shaft, cutter wheel And cutter, on the support frame, cutter wheel is fixed in shaft the shaft support, and three groups of knives are respectively installed on cutter wheel or so two sides Have, the central angle between the two adjacent groups cutter of the same face is 120 °, and the central angle between the two adjacent groups cutter of different sides is 60 °, the radius of a circle where the cutter on cutter wheel or so two sides is identical;
The section of the cutter is right-angled trapezium, and the bevel edge of right-angled trapezium is blade, and the angle on blade and bottom edge is cutter Nose angle, nose angle is 16-20 °, and when cutter cuts sugarcane, plane where cutter and the axis angle b where sugarcane are 26- 30°。
Further, support frame as described above includes left end baffle, right end baffle and bottom support panel;Left end baffle and right end gear Plate is mounted on the two sides of bottom support panel, shaft support on left end baffle and right end baffle, left end baffle and right end baffle Inside is mounted on a sugarcane support assembly, and two sugarcane support assemblies are symmetrical.
Further, the leading truck is mainly led by upper guiding inclined plate, left guiding inclined plate, right guiding inclined plate and middle part arc To plate, upper guiding inclined plate crossbearer is on the top of left end baffle and right end baffle, before left guiding inclined plate is fixed on the inside of the baffle of left end At end, right guiding inclined plate is fixed at right end baffle inside front ends, and middle part arc-shaped guide plate is mounted on guiding inclined plate and bottom Between support plate, left guiding inclined plate, middle part arc-shaped guide plate are parallel with right guiding inclined plate to be uniformly distributed, left guiding inclined plate, middle part Arc-shaped guide plate and upper guiding inclined plate constitute indent and swing to structure, middle part arc-shaped guide plate, right guiding inclined plate and upper guiding inclined plate It constitutes indent and swings to structure.
Further, the sugarcane support assembly includes connecting plate and a pair of of cutting supporting cantilever, and a pair of cutting support is outstanding Arm is mounted on connecting plate, and cutting supporting cantilever is L-shaped structure, has arc angling on L-shaped structure sharp corner.
It is another object of the present invention to a kind of cane segmentizing unit, it be sequentially connected by above-mentioned sugarcane dissection mechanism and At the shaft of each sugarcane dissection mechanism is connected, axis direction of the cutter on each sugarcane dissection mechanism cutter wheel along shaft It is projected on a circle, and by the circle equal part.
Bring gain effect of the present invention is: whole bar sugarcane is transported to segmentizing unit by front end conveying device, passes through Leading truck enters correct position and is diverted in each independent cutting chamber, carries out two o'clock support by cutting supporting cantilever, And the cutter by being mounted on circumgyration incision assembly carries out sliding cutting (26-30 °) from certain angle, moreover, each sugarcane segment cutter Cutter on structure cutter wheel is projected on a circle along the axis direction of shaft, and by the circle equal part, smaller to cut to sugarcane The power consumption of power and complete machine, the torsional oscillation of less complete machine impact vibration shaft are cut, and protects the section of sugarcane, the less damage of sugar It loses.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the axonometric schematic diagram of sugarcane dissection of the present invention mechanism;
Fig. 2 is that the axis of circumgyration incision assembly and sugarcane support assembly of the present invention surveys assembling schematic diagram;
Fig. 3 is the cutting process and its angle schematic diagram of circumgyration incision assembly of the invention;
Fig. 4 is the top view of sugarcane dissection of the present invention mechanism;
Fig. 5 is the nose angle schematic diagram of cutter in sugarcane dissection of the present invention mechanism;
Fig. 6 is the axonometric schematic diagram of cane segmentizing unit in the embodiment of the present invention;
Fig. 7 is that the axis of circumgyration incision assembly and sugarcane support assembly surveys assembling schematic diagram in the embodiment of the present invention;
Fig. 8 is the top view of sugarcane dissection mechanism in the embodiment of the present invention;
In figure, support frame 1, leading truck 2, sugarcane support assembly 3, circumgyration incision assembly 4, sugarcane 5, left end baffle 101, the right side End-stopping plate 102, bottom support panel 103, upper guiding inclined plate 201, left guiding inclined plate 202, right guiding inclined plate 203, middle part arc are led To plate 204, connecting plate 301, cutting supporting cantilever 302, shaft 401, cutter wheel 402, cutter 403, mounting plate 404.
Specific embodiment
Below in conjunction with attached drawing and example, the present invention is further described.
As shown in Figs. 1-5, a kind of sugarcane dissection mechanism, it includes support frame 1, leading truck 2, sugarcane support assembly 3 and rotation Turn cutting assembly 4;Circumgyration incision assembly 4 is supported on support frame 1, and leading truck 2 is mounted on the front of support frame 1, sugarcane bearing Assembly 3 is fixed on support frame 1;The circumgyration incision assembly 4 includes shaft 401, cutter wheel 402 and cutter 403, the shaft 401 are supported on support frame 1, and cutter wheel 402 is fixed in shaft 401, and three groups of cutters are respectively installed on 402 or so two sides of cutter wheel 403, cutter 403 is by the way that on 404 cutter wheel 402 of mounting plate, the central angle between the two adjacent groups cutter 403 of the same face is 120 °, the central angle between the two adjacent groups cutter 403 of different sides is 60 °, where the cutter 403 on 402 or so two sides of cutter wheel Radius of a circle it is identical, it is such to be arranged such that when cutting sugarcane 5, left and right two cutters 403 do not cut sugarcane 5 simultaneously, and It is successively to cut, to reduce cutting torsion and the vibration of shaft 401.
The section of the cutter 403 is right-angled trapezium, and the bevel edge of right-angled trapezium is blade, and the angle on blade and bottom edge is knife Tool 403 nose angle, nose angle a be 16-20 °, as shown in figure 5, cutter 403 cut sugarcane when, 403 place plane of cutter with it is sweet Axis angle b where sugarcane is 26-30 °, as shown in Figure 3.
Support frame as described above 1 includes left end baffle 101, right end baffle 102 and bottom support panel 103;Left end baffle 101 and the right side End-stopping plate 102 is mounted on the two sides of bottom support panel 103, and shaft 401 is by bearing block in left end baffle 101 and right end baffle On 102, the inside of left end baffle 101 and right end baffle 102 is mounted on a sugarcane support assembly 3, and two sugarcane bearings are total It is symmetrical at 3, so as to realize that the left and right sides can cut sugarcane 5, and then improve cutting efficiency.
The leading truck 2 is mainly by upper guiding inclined plate 201, left guiding inclined plate 202, right guiding inclined plate 203 and middle part arc Guide plate 204, for upper guiding 201 crossbearer of inclined plate on the top of left end baffle 101 and right end baffle 102, left guiding inclined plate 202 is fixed At 101 inside front ends of left end baffle, right guiding inclined plate 203 is fixed at 102 inside front ends of right end baffle, middle part arcuate guide Plate 204 is mounted between guiding inclined plate 201 and bottom support panel 103, left guiding inclined plate 202,204 and of middle part arc-shaped guide plate Right guiding inclined plate 203 is uniformly distributed in parallel, and left guiding inclined plate 202, middle part arc-shaped guide plate 204 and upper guiding inclined plate 201 are constituted Indent swings to structure, and middle part arc-shaped guide plate 204, right guiding inclined plate 203 and upper guiding inclined plate 201 constitute indent and swing to structure, To form two cutting chambers.When sugarcane is transported in dissection mechanism, positional shift or curved sugarcane are by upper guiding The left guiding inclined plate 202 of inclined plate 201, right 203 forced guiding of guiding inclined plate to correct position.
The sugarcane support assembly 3 includes connecting plate 301 and a pair of of cutting supporting cantilever 302, a pair of cutting supporting cantilever 302 are mounted on connecting plate 301, and cutting supporting cantilever 302 is L-shaped structure, have arc angling on L-shaped structure sharp corner, It is used to support sugarcane;When cutting sugarcane, sugarcane is transmitted in a pair of of cutting supporting cantilever 302, is acted in the cutting force of cutter 2 Under, it is self-locking to reach certain position to sliding above arc angling for sugarcane, to guarantee cutting effect, cutter 403 passes through cutting branch Cantilever 302 is supportted, sugarcane is cut into two sections.
It is a further object of the present invention to provide a kind of cane segmentizing units, it is sequentially connected by above-mentioned sugarcane dissection mechanism It forms;A sugarcane cutting device is devised, such as Fig. 6-8 institute for the demand of existing cane harvesting machine as one embodiment Show, which is connected in series by two sugarcane dissection mechanisms, i.e. 401 phase of shaft of each sugarcane dissection mechanism Even, the cutter 403 on each sugarcane dissection mechanism cutter wheel is projected on a circle along the axis direction of shaft 401, and should Circle equal part, to reduce cutting force and the vibration of shaft 401.In use, which is mounted on sugarcane Sugarcane 5 is transported to leading truck 2 by conveyer belt, by the guiding role of leading truck 2, sugarcane 5 is imported by conveyer belt rear portion It cuts in supporting cantilever 302, shaft 401 rotates, and drives cutter 403 thereon to rotate, realizes the cutting of sugarcane, sweet after cutting Sugarcane section is fallen into the collection device of lower section.

Claims (3)

1. a kind of sugarcane dissection mechanism, which is characterized in that it include support frame (1), leading truck (2), sugarcane support assembly (3) and Circumgyration incision assembly (4);Circumgyration incision assembly (4) is supported on support frame (1), before leading truck (2) is mounted on support frame (1) Portion, sugarcane support assembly (3) are fixed on support frame (1);The circumgyration incision assembly (4) includes shaft (401), cutter wheel (402) it being supported on support frame (1) with cutter (403), the shaft (401), cutter wheel (402) is fixed on shaft (401), Cutter wheel (402) left and right two sides is respectively installed by three groups of cutters (403), the central angle between the two adjacent groups cutter (403) of the same face It is 120 °, the central angle between the two adjacent groups cutter (403) of different sides is 60 °, the cutter on cutter wheel (402) left and right two sides (403) radius of a circle where is identical;
The section of the cutter (403) is right-angled trapezium, and the bevel edge of right-angled trapezium is blade, and the angle on blade and bottom edge is cutter (403) nose angle, nose angle is 16-20 °, when cutter (403) cuts sugarcane, where plane where cutter (403) and sugarcane Axis angle b be 26-30 °;
Support frame as described above (1) includes left end baffle (101), right end baffle (102) and bottom support panel (103);Left end baffle (101) and right end baffle (102) is mounted on the two sides of bottom support panel (103), and shaft (401) is supported on left end baffle (101) On right end baffle (102), a sugarcane support assembly is mounted on the inside of left end baffle (101) and right end baffle (102) (3), two sugarcane support assemblies (3) are symmetrical;
The leading truck (2) is mainly by upper guiding inclined plate (201), left guiding inclined plate (202), right guiding inclined plate (203) and middle part Arc-shaped guide plate (204), upper guiding inclined plate (201) crossbearer on the top of left end baffle (101) and right end baffle (102), lead by a left side It is fixed at left end baffle (101) inside front ends to inclined plate (202), right guiding inclined plate (203) is fixed in right end baffle (102) At the front end of side, middle part arc-shaped guide plate (204) is mounted between guiding inclined plate (201) and bottom support panel (103), left guiding Inclined plate (202), middle part arc-shaped guide plate (204) are parallel with right guiding inclined plate (203) to be uniformly distributed, left guiding inclined plate (202), in Portion's arc-shaped guide plate (204) and upper guiding inclined plate (201) constitute indent and swing to structure, middle part arc-shaped guide plate (204), right guiding Inclined plate (203) and upper guiding inclined plate (201) constitute indent and swing to structure.
2. sugarcane dissection mechanism according to claim 1, it is characterised in that: the sugarcane support assembly (3) includes connecting plate (301) it is mounted on connecting plate (301) with a pair of of cutting supporting cantilever (302), a pair of cutting supporting cantilever (302), cutting branch Supportting cantilever (302) is L-shaped structure, has arc angling on L-shaped structure sharp corner.
3. a kind of cane segmentizing unit, which is characterized in that it is sequentially connected by several sugarcane dissection as claimed in claim 2 mechanisms It forms, the shaft (401) of each sugarcane dissection mechanism is connected, and cutter (403) edge on each sugarcane dissection mechanism cutter wheel turns The axis direction of axis (401) is projected on a circle, and by the circle equal part.
CN201710096781.2A 2017-02-22 2017-02-22 A kind of sugarcane dissection mechanism and cane segmentizing unit Expired - Fee Related CN107009409B (en)

Priority Applications (1)

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CN201710096781.2A CN107009409B (en) 2017-02-22 2017-02-22 A kind of sugarcane dissection mechanism and cane segmentizing unit

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Application Number Priority Date Filing Date Title
CN201710096781.2A CN107009409B (en) 2017-02-22 2017-02-22 A kind of sugarcane dissection mechanism and cane segmentizing unit

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CN107009409B true CN107009409B (en) 2018-12-04

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Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108381609B (en) * 2018-02-02 2020-05-15 嘉兴市迅程信息技术有限公司 Sugarcane stripping and slicing equipment for fruit processing
CN108437042B (en) * 2018-03-21 2023-10-20 广西壮族自治区农业科学院甘蔗研究所 Sugarcane bud collecting device and sugarcane bud collecting method thereof
CN108858333B (en) * 2018-07-05 2023-05-26 广西科技大学 Sugarcane cutting device
CN110076826B (en) * 2019-04-30 2020-11-13 诸暨市青辰科技服务有限公司 Hydraulic self-induction clamping type sugarcane cutting equipment
CN112440304B (en) * 2020-11-04 2023-01-20 泰兴市康森爱特传动设备科技有限公司 Device for cutting and peeling fruits of sugarcane in fruit forest
CN114454242B (en) * 2021-12-29 2024-03-29 南京玲岚都智能科技有限公司 A cutting device for sugarcane

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU3975678A (en) * 1977-09-09 1980-03-20 Mccabe G M Billet cutter for cane harvester
CN202891548U (en) * 2012-10-24 2013-04-24 华中农业大学 Sugarcane peeling section-cutting machine
CN103144128A (en) * 2013-03-25 2013-06-12 魏奇 Single-cutter type sugarcane segment cutting machine

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU3975678A (en) * 1977-09-09 1980-03-20 Mccabe G M Billet cutter for cane harvester
CN202891548U (en) * 2012-10-24 2013-04-24 华中农业大学 Sugarcane peeling section-cutting machine
CN103144128A (en) * 2013-03-25 2013-06-12 魏奇 Single-cutter type sugarcane segment cutting machine

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Granted publication date: 20181204