CN106987301A - 一种铝合金切削液及其制备方法 - Google Patents
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Abstract
本发明公开了一种铝合金切削液及其制备方法,切削液包含20‑35质量份的水性硬脂酸锌、10‑12质量份的水性环氧树脂、0.5‑1.0质量份的纳米石墨、0.6‑1.5质量份的表面活性剂、1‑3质量份的六偏磷酸钠、3‑5质量份的甘油、0.1‑0.5质量份的乙醇和10‑30质量份的水,其制备方法包括以下步骤:取水性硬脂酸锌、水性环氧树脂置于搅拌釜内,搅拌混合;取纳米石墨、六偏磷酸钠、甘油和乙醇,加入搅拌釜,搅拌混合;取表面活性剂和水,加入搅拌釜,搅拌混合,得到铝合金切削液,该铝合金切削液环境污染小,具有很好的冷却性能、润滑性能和稳定性,能够满足铝合金加工时高切削速度和高进给速率的要求,能保证切削后铝合金材料工件的表面光洁度,而且能够降低刀具在切削工艺中的损耗。
Description
技术领域
本发明涉及切削技术领域,具体涉及一种铝合金切削液及其制备方法。
背景技术
铝合金是各行各业均被广泛使用的金属材质,铝合金切削液是铝合金切削的重要辅助材料,因此对铝合金切削液的需求也需求较大。切削液应该能够提供铝材加工时高切削速度和高进给速率所要求的优异润滑性能和冷却性能,才能保证铝合金材料工件的表面光洁度。传统的铝合金切削液采用矿物油和乳化剂组成,首先含有大量有机物会污染环境,其次存在夏天易腐臭、冬天难稀释、防锈效果差等缺点,随着人们的环保意识增强,逐渐出现了一些水溶性切削液,但这些水溶性切削液虽然冷却性能好,但是又存在润滑性能差的问题。研发一种既没有环境污染,又具有较好的润滑性能、冷却性能的铝合金切削液,才能够满足市场的需求。
发明内容
本发明所要解决的技术问题是提供一种具有较好的润滑性能、冷却性能的铝合金切削液及其制备方法。
本发明所采取的技术方案是:
一种铝合金切削液,包括以下组成成份:20-35质量份的水性硬脂酸锌、10-12质量份的水性环氧树脂、0.5-1.0质量份的纳米石墨、0.6-1.5质量份的表面活性剂、1-3质量份的六偏磷酸钠、3-5质量份的甘油、0.1-0.5质量份的乙醇和10-30质量份的水。
在一些优选的实施方式中,所述表面活性剂为0.1-0.5质量份的异构醇聚氧乙烯醚和0.5-1质量份的烷基聚葡糖苷。
在一些优选的实施方式中,还包括0.1-0.5质量份的钼酸钾、0.01-0.05质量份的葡萄糖酸钙和0.04-0.08质量份的三聚氰胺。
在一些优选的实施方式中,还包括0.1-0.2质量份的硫胺素。
在一些优选的实施方式中,还包括0.4-0.6质量份的月桂二酸和0.2-0.5质量份的多酰胺防锈剂。
本发明还提供了一种如上所述的铝合金切削液的制备方法,包括以下步骤:
S1:取水性硬脂酸锌、水性环氧树脂置于搅拌釜内,搅拌混合;
S2:取纳米石墨、六偏磷酸钠、甘油和乙醇,加入搅拌釜,搅拌混合;
S3:取表面活性剂和水,加入搅拌釜,搅拌混合,得到铝合金切削液。
在一些优选的实施方式中,所述S2中还包括:取钼酸钾、葡萄糖酸钙和三聚氰胺,加入搅拌釜,搅拌混合。
在一些优选的实施方式中,所述S2中还包括:取硫胺素,加入搅拌釜,搅拌混合。
在一些优选的实施方式中,所述S2中还包括:取月桂二酸和多酰胺防锈剂,加入搅拌釜,搅拌混合。
本发明的有益效果是:
本发明提供了一种铝合金切削液及其制备方法,该铝合金切削液为水性铝合金切削液,没有使用矿物油,环境污染小,相对于传统的切削液更环保;水性铝合金切削液由于以水为溶剂,具有很好的冷却性能;切削液中含有水性硬脂酸锌和水性环氧树脂,都是性质稳定的乳液,通过在切削液中添加水性硬脂酸锌、水性环氧树脂和纳米石墨,使得切削液具有很好的润滑性能,能够满足铝合金加工时高切削速度和高进给速率的要求,能保证切削后铝合金材料工件的表面光洁度,而且能够降低刀具在切削工艺中的损耗,增长刀具的使用寿命;铝合金切削液中加入表面活性剂、甘油、乙醇,能够进一步增强切削液的润湿性能、润滑性能和稳定性;铝合金切削液中加入六偏磷酸钠,能够增强切削液的防垢性能,避免切削液发生沉淀。
具体实施方式
实施例1:
本实施例提供了一种铝合金切削液,包括以下组成成份:20质量份的水性硬脂酸锌、10质量份的水性环氧树脂、0.5质量份的纳米石墨、0.1质量份的异构醇聚氧乙烯醚、0.5质量份的烷基聚葡糖苷、1质量份的六偏磷酸钠、3质量份的甘油、0.1质量份的乙醇和10质量份的水。
上述铝合金切削液通过以下步骤制备得到:取水性硬脂酸锌、水性环氧树脂置于搅拌釜内,搅拌混合;取纳米石墨、六偏磷酸钠、甘油和乙醇,加入搅拌釜,搅拌混合;取表面活性剂和水,加入搅拌釜,搅拌混合,得到铝合金切削液。
上述铝合金切削液为水性铝合金切削液,没有使用矿物油,环境污染小;该切削液由于以水为溶剂,具有很好的冷却性能;切削液中含有水性硬脂酸锌和水性环氧树脂,都是性质稳定的乳液,通过在切削液中添加水性硬脂酸锌、水性环氧树脂和纳米石墨,使得切削液具有很好的润滑性能,能够满足铝合金加工时高切削速度和高进给速率的要求,能保证切削后铝合金材料工件的表面光洁度,而且能够降低刀具在切削工艺中的损耗,增长刀具的使用寿命;铝合金切削液中加入表面活性剂、甘油、乙醇,采用异构醇聚氧乙烯醚和烷基聚葡糖苷作为混合表面活性剂,能够进一步增强切削液的润湿性能、润滑性能和稳定性;铝合金切削液中加入六偏磷酸钠,能够增强切削液的防垢性能,避免切削液发生沉淀。
将该铝合金切削液应用于铝合金材料的切削工艺中使用,切削后的材料表面光滑,而且切削过程刀具损耗小。
实施例2:
本实施例提供了一种铝合金切削液,包括以下组成成份:35质量份的水性硬脂酸锌、12质量份的水性环氧树脂、1.0质量份的纳米石墨、0.5质量份的异构醇聚氧乙烯醚、1质量份的质量份的烷基聚葡糖苷、3质量份的六偏磷酸钠、5质量份的甘油、0.5质量份的乙醇、0.5质量份的钼酸钾、0.05质量份的葡萄糖酸钙、0.08质量份的三聚氰胺和30质量份的水。
上述铝合金切削液通过以下步骤制备得到:取水性硬脂酸锌、水性环氧树脂置于搅拌釜内,搅拌混合;取纳米石墨、六偏磷酸钠、钼酸钾、葡萄糖酸钙、三聚氰胺、甘油和乙醇,加入搅拌釜,搅拌混合;取表面活性剂和水,加入搅拌釜,搅拌混合,得到铝合金切削液。
上述铝合金切削液为水性铝合金切削液,环境污染小;且具有很好的冷却性能、润滑性能、润湿性能和稳定性;铝合金切削液中加入钼酸钾、葡萄糖酸钙和三聚氰胺,能够增强切削液的缓蚀性能。
将该铝合金切削液应用于铝合金材料的切削工艺中使用,切削后的材料表面光滑,而且切削过程刀具损耗小。
实施例3:
本实施例提供了一种铝合金切削液,包括以下组成成份:25质量份的水性硬脂酸锌、10质量份的水性环氧树脂、0.6质量份的纳米石墨、0.4质量份的异构醇聚氧乙烯醚、0.5质量份的烷基聚葡糖苷、1.5质量份的六偏磷酸钠、0.1质量份的钼酸钾、0.01质量份的葡萄糖酸钙、0.04质量份的三聚氰胺、0.1质量份的硫胺素、3.5质量份的甘油、0.25质量份的乙醇和25质量份的水。
上述铝合金切削液通过以下步骤制备得到:取水性硬脂酸锌、水性环氧树脂置于搅拌釜内,搅拌混合;取纳米石墨、六偏磷酸钠、钼酸钾、葡萄糖酸钙、三聚氰胺、硫胺素、甘油和乙醇,加入搅拌釜,搅拌混合;取表面活性剂和水,加入搅拌釜,搅拌混合,得到铝合金切削液。
上述铝合金切削液为水性铝合金切削液,环境污染小;且具有很好的冷却性能、润滑性能、润湿性能和稳定性;切削液中含有钼酸钾、葡萄糖酸钙、三聚氰胺、硫胺素,能够增强切削液的缓蚀性能。
将该铝合金切削液应用于铝合金材料的切削工艺中使用,切削后的材料表面光滑,而且切削过程刀具损耗小。
实施例4:
本实施例提供了一种铝合金切削液,包括以下组成成份:25质量份的水性硬脂酸锌、10质量份的水性环氧树脂、0.6质量份的纳米石墨、0.4质量份的异构醇聚氧乙烯醚、0.5质量份的烷基聚葡糖苷、1.5质量份的六偏磷酸钠、0.1质量份的钼酸钾、0.01质量份的葡萄糖酸钙、0.04质量份的三聚氰胺、0.1质量份的硫胺素、3.5质量份的甘油、0.25质量份的乙醇、0.4质量份的月桂二酸、0.2质量份的多酰胺防锈剂和25质量份的水。
上述铝合金切削液通过以下步骤制备得到:取水性硬脂酸锌、水性环氧树脂置于搅拌釜内,搅拌混合;取纳米石墨、六偏磷酸钠、钼酸钾、葡萄糖酸钙、三聚氰胺、硫胺素、月桂二酸、多酰胺防锈剂、甘油和乙醇,加入搅拌釜,搅拌混合;取表面活性剂和水,加入搅拌釜,搅拌混合,得到铝合金切削液。
上述铝合金切削液为水性铝合金切削液,环境污染小;且具有很好的冷却性能、润滑性能、润湿性能和稳定性;切削液中含有钼酸钾、葡萄糖酸钙、三聚氰胺、硫胺素,能够增强切削液的缓蚀性能;切削液中含有月桂二酸、多酰胺防锈剂的组合防锈剂,能够使得切削液的防锈性能较常规切削液更好。
将该铝合金切削液应用于铝合金材料的切削工艺中使用,切削后的材料表面光滑,而且切削过程刀具损耗小。
实施例5:
本实施例提供了一种铝合金切削液,包括以下组成成份:30质量份的水性硬脂酸锌、12质量份的水性环氧树脂、0.8质量份的纳米石墨、0.4质量份的异构醇聚氧乙烯醚、0.6质量份的烷基聚葡糖苷、2质量份的六偏磷酸钠、0.3质量份的钼酸钾、0.02质量份的葡萄糖酸钙、0.04质量份的三聚氰胺、0.1质量份的硫胺素、3.5质量份的甘油、0.25质量份的乙醇、0.6质量份的月桂二酸、0.5质量份的多酰胺防锈剂和20质量份的水。
上述铝合金切削液通过以下步骤制备得到:取水性硬脂酸锌、水性环氧树脂置于搅拌釜内,搅拌混合;取纳米石墨、六偏磷酸钠、钼酸钾、葡萄糖酸钙、三聚氰胺、硫胺素、月桂二酸、多酰胺防锈剂、甘油和乙醇,加入搅拌釜,搅拌混合;取表面活性剂和水,加入搅拌釜,搅拌混合,得到铝合金切削液。
将该铝合金切削液应用于铝合金材料的切削工艺中使用,切削后的材料表面光滑,而且切削过程刀具损耗小。
Claims (9)
1.一种铝合金切削液,其特征在于,包括以下组成成份:20-35质量份的水性硬脂酸锌、10-12质量份的水性环氧树脂、0.5-1.0质量份的纳米石墨、0.6-1.5质量份的表面活性剂、1-3质量份的六偏磷酸钠、3-5质量份的甘油、0.1-0.5质量份的乙醇和10-30质量份的水。
2.根据权利要求1所述的铝合金切削液,其特征在于,所述表面活性剂为0.1-0.5质量份的异构醇聚氧乙烯醚和0.5-1质量份的烷基聚葡糖苷。
3.根据权利要求1所述的铝合金切削液,其特征在于,还包括0.1-0.5质量份的钼酸钾、0.01-0.05质量份的葡萄糖酸钙和0.04-0.08质量份的三聚氰胺。
4.根据权利要求1-3任一项所述的铝合金切削液,其特征在于,还包括0.1-0.2质量份的硫胺素。
5.根据权利要求1-3任一项所述的铝合金切削液,其特征在于,还包括0.4-0.6质量份的月桂二酸和0.2-0.5质量份的多酰胺防锈剂。
6.一种如权利要求1-5任一项所述的铝合金切削液的制备方法,其特征在于,包括以下步骤:
S1:取水性硬脂酸锌、水性环氧树脂置于搅拌釜内,搅拌混合;
S2:取纳米石墨、六偏磷酸钠、甘油和乙醇,加入搅拌釜,搅拌混合;
S3:取表面活性剂和水,加入搅拌釜,搅拌混合,得到铝合金切削液。
7.根据权利要求6所述的铝合金切削液的制备方法,其特征在于,所述S2中还包括:取钼酸钾、葡萄糖酸钙和三聚氰胺,加入搅拌釜,搅拌混合。
8.根据权利要求6或7所述的铝合金切削液的制备方法,其特征在于,所述S2中还包括:取硫胺素,加入搅拌釜,搅拌混合。
9.根据权利要求6或7所述的铝合金切削液的制备方法,其特征在于,所述S2中还包括:取月桂二酸和多酰胺防锈剂,加入搅拌釜,搅拌混合。
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